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PEM Haeger 618 MSP5e Operation Manual

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618 MSP5
Operation Manual
17-00074 Rev.E.4.2025

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Summary of Contents for PEM Haeger 618 MSP5e

  • Page 1 618 MSP5 Operation Manual 17-00074 Rev.E.4.2025...
  • Page 2 © 2022 HAEGER, INC. All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from HAEGER, INC. HAEGER, INC makes no representation or warranties with respect to the contents here of and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 - INTRODUCTION ..........................1 Congratulations!................................ 1 Haeger Locations Worldwide ............................ 1 Statement of Foreseen Use ............................2 Safety Information ..............................2 Customer Service ............................... 2 Responsibilities of the Operator ..........................2 Responsibilities of the Service Technician ......................... 2 Basic Maintenance ..............................
  • Page 4 How the Safety System Works ..........................29 Tooling Protection System ............................30 Lockout-Tagout ............................... 31 Fire Safety Equipment ............................. 32 Safety Awareness & Residual Risks ......................... 33 Operator Safety Awareness & Residual Risks ..................... 34 Maintenance Safety Awareness & Residual Risks ....................36 Safety System Tests ..............................
  • Page 5 SECTION 7 – PARTS LIST ............................94 Main Assembly ................................ 95 Sheet Metal ................................97 Electrical Cabinet ..............................99 MAS 350 Bowl Assembly ............................102 Dual Safety Sensor (15-42360) & Upper Tool Holder (15-40185) ................104 Quick Mount Assembly ............................106 Multi-Shuttle Assembly (15-03624) ........................

  • Page 6: Section 1 - Introduction

    SECTION 1 - INTRODUCTION Congratulations! You are using a genuine Haeger Hardware Insertion Machine - the industry standard for dependable fastener insertion. Haeger, Inc. is widely recognized as the industry leader in the development and implementation of innovative self-clinching fastener installation technologies. For over thirty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably.

  • Page 7: Statement Of Foreseen Use

    Statement of Foreseen Use The 618MSP-5e insertion machines are intended for use in an indoor commercial or industrial environment. Factory-authorized training is made available for operators at the time of installation. The Insertion Logic technology and All Haeger machines are designed to operate at voltages ranging between 208-575V and at 50 or 60Hz with no additional power requirements.

  • Page 8: Basic Maintenance

    Discuss with your fastener supplier on dimensional tolerances and force requirements for your application. For the highest quality, PEM® brand fasteners are recommended. Part Quality Basics: Take special care in inspecting all parts in which the fasteners will be inserted. Verify the holes in the part meet the required specifications and tolerances.

  • Page 9: Basic Data Sheet

    Basic Data Sheet Your Machine Model 618MSPe Serial Number: Year Manufactured: Voltage: Amperes: Hertz (Machine): Hertz (MAS): Phase: 618MSPe Machine Matrix Voltage 208/240 380/480 Amperage Hertz 50 or 60 50 or 60 50 or 60 Phase Noise Measurement Summary LEX 8-hour 80 dB (A) -- Note: The noise exposure level (LEX 8-hour) provided is for the machine running in isolation only.

  • Page 10: Illustrations Of Safety Notes

    Illustrations of Safety Notes Safety notes are identified by a pictogram and a signal word. The signal word describes the severity of the risk at hand. Warning possible dangerous situation that could cause minor physical injuries. Risk of electrical voltage possible dangerous situation that could cause serious physical injuries.

  • Page 11: Details Of Location In The Documentation

    Details of Location in the Documentation All information in these instructions concerning direction and location refer to the workplace of the operator. Rear Side of Machine Left Side Right Side Front Side In this manual, the use of the terms left and right refers to the machine operator ’s left and right when they are standing in front of the machine, facing the work area between the Upper Tool Eye protection must be worn when operating this machine...

  • Page 12: Safety Precautions And Warnings

    Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper Never instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you Never are a trained electrician and thoroughly understand this machine’s electrical schematic.

  • Page 13: Section 2 - Installation

    SECTION 2 – INSTALLATION Handling The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable working height and to allow freedom of movement when positioning work pieces in the tooling area. Because of these features, the machine is top heavy when unloading. ...

  • Page 14: Recommended Safe Work Zone

    Recommended Safe Work Zone It is recommended that prior to delivery, the customer layout an area in their facility that allows the operator and maintenance personal, ample space to work or service the machine. The distances shown below are recommendations. It is the customer’s responsibility to adjust the “Safe Work Zone” based on their own individual needs to optimize operator and service technician safety.

  • Page 15: Skid Removal

    Skid Removal  The feet are already installed on the machine.  You will need to lift the machine to remove the skids.  You will need three different wrenches. Skid Bolt: 9/16 in./13mm socket 9/16”/13mm socket wrench Foot: 7/8 in./22 mm open end wrench 7/8 in./22 mm 15/16 in./24 mm open end wrench 15/16 in./24 mm...

  • Page 16: Machine Setup

    Machine Setup 1. Place the machine carefully in your shop. The surface should be flat, level, and hard enough to support the machine's weight, which is detailed in the 'Basic Data' section of this manual. If you're unsure whether the surface can hold the machine's weight, consult a structural engineer. As of the time this manual was published, there are no known requirements to secure or anchor the machine to the surface.
  • Page 17 Machine Setup (Continued) If the machine is equipped with the Productivity Pack: 4. Air must be connected to the machine. Connect airline to the shut-off valve attached to the air regulator located at the back of the machine. Use only an airline that supplies clean, dry air. Air Flow Air Pressure 3 ft 3 /min - 85 l/min...

  • Page 18: Main Power Setup

    Main Power Setup The electrical connections required in this section must be made by a  qualified electrician. Check to make sure that the electrical power supply for this machine  has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 19: Machine Operator Basic Controls

    Machine Operator Basic Controls All the operator controls are located on the front and right side of machine front cover, except the foot pedal, this includes the Touch Screen, the E-Stop button/Stop button and Power ON button. Touch Screen Control Panel This is the primary interface to the operation control system.

  • Page 20: Footswitch

    Footswitch The Footswitch is shielded and connected to the Haeger Machine by a heavy-duty cable. It contains both the Down and Up Footswitches. When the Down Footswitch is depressed, the cylinder ram moves down. Releasing the Down Footswitch will stop the ram. Depressing the Down Footswitch again will recommence downward ram movement. In Conductive Mode, the machine will complete one normal cycle of the insertion process when the Down Footswitch is depressed and held down.

  • Page 21: Testing Moter Phase (Direction Check)

    Testing Moter Phase (Direction Check) The Machine Setup must be completed before initiating this test 1. Open Side Panels from machine base so that the Motor is in view. Turn the machine’s Main Disconnect Switch to the ON position. 2. Twist the Red Mushroom Button (E-stop button) to be sure it is unlatched. motor rotation is determined by the frequency controller.
  • Page 22 Testing Motor Phase (Continued)  NEVER tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this machine’s electrical schematic. Check to make sure that the electrical power supply for this  machine has been disconnected at the supply source before doing any work on the machine’s electrical system.

  • Page 23: The Upper Tool Holder

    The Upper Tool Holder The Upper Tool Holder is secured to the machine’s cylinder rod by the black serrated knob in the front. This Upper Tool Holder can usually be left on the machine. If it requires removal, do so with care. Continuity springs and guide pins inside the Upper Tool Holder may be easily knocked out during removal.

  • Page 24: Quick Mount Multi-Shuttle Platform

    Quick Mount Multi-Shuttle Platform The Multi-Shuttle Platform is available with purchase of the Productivity Pack. This is a 1-piece, single station module for holding shuttle tooling. Integrated electrical/air supply connections on the module allows quick mounting and removal from the machine. Step 1: Mount shuttle tooling to the bottom of Step 2: Slide the multi-...

  • Page 25: The Turret Insertion System (T.i.s.)

    The Turret Insertion System (T.I.S.) Do not operate the machine without both the Upper and Lower Tools properly locked in place. The 618MSP-5e machine comes with the Universal Lower Tool Holder that can hold just one anvil tool at a time. A Single Part Handling upgrade package may be purchased to use the TIS-1 on this machine. Like the Universal Lower Tool Holder, the TIS-1 Lower Tool Holder is secured to the lower arm of the machine’s frame by a M16 X 50 SHCS (Socket Head Cap Screw) and aligned by pins on the bottom of the assembly.

  • Page 26: Modular Auto Feed System (Mas 350)

    Modular Auto Feed System (MAS 350) Modular Auto Feed System (MAS): Available with purchase of the Productivity Pack. This system allows for continuous feeding and inserting large volumes of fasteners. The MAS 350 bowl either at a continuous vibration or at intermittent vibration. Continuous vibration is commonly used when emptying the bowl out of hardware for a tool change or for small quantity hardware runs.

  • Page 27: Quick Mount Auto Tooling

    Quick Mount Auto Tooling* *Available with purchase of Productivity Pack Installation and Changeover in Two Easy Steps Step 1: Place tooling onto the MAS adapter, align the module with to the locking and alignment pins. Step 2: Ensure the module is seated flush, and then push the lever towards the MAS bowl to lock.

  • Page 28: Quick Setup Procedure

    Quick Setup Procedure This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.

  • Page 29: Positive Stop System Assembly (Optional)

    Positive Stop System Assembly (Optional) The Positive Stop System is an optional add-on during purchase of the 618MSP-5e machine. he Positive Stop System provides an easily adjustable method to precisely maintain a stopping point of the machine cylinder. This system is well suited for improving uniformity on delicate work pieces made of softer materials such as aluminum, fiberglass, or composite.

  • Page 30: Positive Stop System Setup Procedure

    Positive Stop System Setup Procedure This Setup Procedure can be used for production runs in both Conductive and Non-Conductive Modes. This setup procedure assumes that you are thoroughly familiar with this machine’s operating controls, safety systems, and conductive/non-conductive Modes. If you are not familiar with the above stated controls and systems, STOP! Go to those sections and become familiar with all of them before continuing.
  • Page 31 8. Adjust the Positive Stop by turning the Tube Assembly to match the cylinder ram’s current position. 9. Raise the Punch to a position where the hardware and work piece can be easily removed. 10. Remove the work piece from the machine. 11.

  • Page 32: Section 3 - Haeger Safety System

    SECTION 3 – HAEGER SAFETY SYSTEM Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper Never instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you Never are a trained electrician and thoroughly understand this machine’s electrical schematic.

  • Page 33: Safety System Description

    Safety System Description The Haeger Hardware Insertion Machine is equipped with a unique, reliable Safety System. Conductive Mode When the Safety System detects a non- conductive material between the Upper and Lower Tools, the Upper Tool’s downward motion reverses immediately and returns to its’ Up position. Non-Conductive mode The Upper Tool’s downward motion stops when any material is placed between the Upper and Lower Tools.

  • Page 34: How The Safety System Works

    How the Safety System Works If the Upper Tool Holder moves up .015 in/0.4 mm to 0.02 in/0.5 mm, the Safety Sensors will be triggered, and the ram will be raised. Should only one of the Sensors be triggered, the ram will be raised. For the ram to maintain downward motion, the following conditions must be met: In conductive mode: ...

  • Page 35: Tooling Protection System

    Tooling Protection System The Tooling Protection System (TPS) is intended for protecting the tooling and/or workpiece from damage in the event of wrong length fasteners or unintended obstructions that come in between the workspace. This system works in conjunction with the Safety System. The TPS is programmed during “Setup Stroke”...

  • Page 36: Lockout-Tagout

    Lockout-Tagout Lockout-Tagout is a safety procedure used to ensure that malfunctioning machines are properly shut off during maintenance or servicing. Before any repair work begins, the machine is isolated from hazardous power sources and rendered inoperative. The procedure involves locking the device or power source and attaching a tag to indicate that it should not be turned on.

  • Page 37: Fire Safety Equipment

    Fire Safety Equipment Haeger systems do not produce thermal, biological, fire or radiation hazards etc., however if in the event of a fire, having a Multi-Class rated fire extinguisher within a reasonable distance of the machine operator(s) is a sound safety practice and is recommended. Your fire extinguisher (or fire extinguishers) should be able to extinguish fires involving ordinary combustible materials, flammable/combustible liquids and energized electrical equipment.

  • Page 38: Safety Awareness & Residual Risks

    Safety Awareness & Residual Risks Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating your Haeger Hardware Insertion Machine. The 1 explains situations and behaviors to avoid in order to prevent injury. The 2 principle describes residual risks that are inherent of the machine and cannot be removed.

  • Page 39: Operator Safety Awareness & Residual Risks

    Operator Safety Awareness & Residual Risks Risk of crushing: A high risk crushing hazard is created between the Punch and Anvil. Safety of the operator in non- conductive operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct.
  • Page 40 Operator Safety Awareness & Residual Risks (Cont.) Risk of pinching: A medium risk pinching hazard is created by the Multi-Shuttle moving backward and forward Risk of pinching: A medium risk pinching hazard is created by the TIS when rotating for the next station. 17-00074 Rev.E.4.2025...

  • Page 41: Maintenance Safety Awareness & Residual Risks

    Maintenance Safety Awareness & Residual Risks Risk of Electrical Shock: A high risk electrical shock while working on the RIGHT HALF of the electrical cabinet. See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components. High Voltage hazard is ALWAYS present in this location, until INCOMING (MAIN) power is shut OFF.

  • Page 42: Safety System Tests

    Safety System Tests There are three (3) Safety Tests in total. Do not skip or ignore any of them! Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations. To do this, turn it on and let it run for about ten minutes. Step 1: Safety Switch Test Procedure 1.

  • Page 43: Step 2: Conductive Mode Test (Cont.)

    Step 2: Conductive Mode Test (Cont.) Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in this manual. NEVER Operate this Machine without the proper tooling installed.

  • Page 44: Step 2: Conductive Mode Test

    Step 2: Conductive Mode Test 7. Place a non-conductive material (paper or cardboard recommended, harder materials may damage tooling if vacuum tip has a protruding pin) above the anvil, making sure the object completely covers the top surface of the Anvil. Keep your hands away from the tooling area. Depress and hold the Down Footswitch.

  • Page 45: Step 3: Safety Gap Test

    Step 3: Safety Gap Test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in this manual. NEVER Operate this Machine without the proper tooling installed. The following instructions assumes the first Safety Sensor test has been performed and passed.
  • Page 46 Step 3: Safety Gap Test (Cont.) This measurement must be at least .060” in. /1.52 mm or more for the safety systems to • function properly. If this measurement is less than .060” in. /1.52 mm, the gap is insufficient and must be •...

  • Page 47: Section 4 - Touch Screen Operation (Step By Step Demo)

    SECTION 4 – TOUCH SCREEN OPERATION (Step by Step Demo) Introduction This section provides you, the operator, with all the information that you need to operate the Haeger 824MSP-5e safely and productively. Make sure that you read and understand all the descriptions, instructions and notes contained in this section.

  • Page 48: Touch Screen Hierarchy Overview

    Touch Screen Hierarchy Overview 17-00074 Rev.E.4.2025...

  • Page 49: User Level Security Access

    User Level Security Access User level security access, each login account is assigned a security level by the administrator. When the machine is first powered On or when operator change occurs, the user security level must be selected to access the Run or Start Production screen. Access & permissions are as follows: Advanced Haeger Administrator...

  • Page 50: Quick Run Step By Step Demo

    Quick Run Step by Step Demo The 618MSP-5e machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touch screen. You will use the touch screen to enter information into the computer. Turn on the machine by turning the main disconnect switch to the ON position The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting...
  • Page 51 Touch on Quick Run Touch on Turn on machine to start the motor. Station: When the Productivity Pack is installed, station is a high volume, Automatic insertion station working in conjunction with Modular Automated Feed System (MAS). • Select Station Without the Productivity Pack, station 1 •...
  • Page 52 Tooling: This feature allows the operator to select the type of tooling to run in the selected station. This is available with the Productivity Pack. Without, only manual is available. • Tooling • Set to shuttle Tooling Options with Productivity Pack: Manual, Shuttle, Bottom Feed, and J-frame.
  • Page 53 Fastener: Blind Standoff (BSO,  BSOS, TSO, TSOS) Nut (CLS, CLSS, S, SS)  Flush Nut (F)  Standoff (SO, SOS)  Stud (FH, FHS, TFH. TFHS)  Heavy Duty Stud (HFH,  • Select Fastener. HFHS) • Touch on FH Unit &...

  • Page 54: Tooling Control

    Touch OK to confirm selection Force (lbs): Is the amount of force that will be applied during the hardware insertion cycle. The force can range from 800 pounds (3.6KN) to 16,000 pounds (71.2 KN). The 3300 lbs value displayed is derived from a manufacturers table of values, however it can be adjusted by touching the...

  • Page 55: Mas Values

    Up Travel (%): The Up Travel value controls the Up Position of the ram. This is the upward position the ram returns to after applying insertion force. The Up value is measured as a percentage of the total cylinder stroke. It will vary depending on the lengths of the Upper and Lower Tools.

  • Page 56: Status

    Vibration Time (Sec): Vibration Time controls the duration that the MAS 350 bowl will vibrate after a fastener has been ejected. Adjust the vibration time as needed to keep a full track of hardware. The 1 (sec) value shown is a •...

  • Page 57: Setup Stroke

    • Eject Fastener Eject Fastener: This feature allows the operator to eject a fastener from the MAS • Tap to eject fastener for bowl to the automatic tooling system. insertion Setup Stroke : This feature sets up and records certain values for each station and project run.
  • Page 58 Setup Stroke Step 2 – Station The ram will stop when contact with the anvil and/or workpiece is detected. Depressing the Down again after this will exert insertion force. • Setup Stroke Step 2 • Depress the Down Foot Switch Again Touch on Next Touch on Yes if the Setup Stroke is now complete for...

  • Page 59: Programs Setup - Step By Step Demo

    Programs Setup - Step by Step Demo One of the most useful features of InsertionLogic is the ability to store and retrieve programs. When you save a program, you are saving all the setup values (for instance: Force, Dwell, Up Position, TPS, Fastener Detection, Fastener Length, and Teach sequences).
  • Page 60 Turn on the power by turning the main disconnect switch to the ON position. The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Password: User passwords can be established by the Administrator during User Setup in...

  • Page 61: Create New Program

    Touch on Programs Create New: Begins a new program. Programs are stored on the machine’s • Create a new program hard drive. • Touch on Create New Program Name: Name to identify the program for later. For this example, use “Program Demo Plate 1 “...

  • Page 62: Fastener Library

    Touch on the Fastener both Global and Local libraries. Select tab New Fastener: Add new fasteners. Touch on the LIBRARY: Wizard tab Global: Contains Pre-loaded PEM® fasteners. Local: User added fasteners via the New Fastener tab. Touch on Global Fastener Library 17-00074 Rev.E.4.2025...
  • Page 63 Part Material: Material of the work piece/panel (Not the fastener). • Select Part Material • Touch on the Steel Fastener Type: Blind Standoff (ex. BSO)  Standoff (ex. SO)  Stud/Pin (ex. FH, HFH)  Nut (ex. CLS, S)  •...

  • Page 64: Insertion Values

    • Select Length • Touch on 10 Length: Select fastener length Select Tooling Type: Shuttle tooling (automatic tooling) is typically setup on station 1 (automatic • Select Tooling Type station). • Touch on Shuttle When ready, use arrows to move to next setup. Tooling: Select tooling set for the job.

  • Page 65: Quality Control

    Sensitivity Values: TPS Sensitivity Values: Minimum of 0, maximum of 40. Set Sensitivity Values Quality Control Touch on Station 2 Repeat Wizard to program Station * This time select a Nut: S-632-2. Touch on the Fastener Select Tab Touch on Global •...
  • Page 66 • Select Unit • Touch on Unified • Select Fastener Type • Touch on S • Select Size • Touch on 632 • Select Length • Touch on 2 Select Tooling Type: Stations 2 through 4 are manually operated stations. •...
  • Page 67 When ready, use arrows to move to next setup. Set Insertion Values Set Sensitivity Values Touch on Station 3 Repeat Wizard to program Station Touch on the * This time select a Stud FH-632-6. Wizard tab Touch on Global 17-00074 Rev.E.4.2025...
  • Page 68 Step through Wizard by touching on the selections shown below Select Manual Tooling When ready, use arrows to move to next setup. Set Insertion Values Set Sensitivity Values 17-00074 Rev.E.4.2025...
  • Page 69 Touch on Station 4 Speed up the programming steps by using Search Fastener in lieu of the wizard to Touch on the Search program Station Fastener Tab * This time select a Nut CLS-M10-1. Touch on Global Touch on Fastener Name To go directly to the desired fastener, type in the fastener’s identification number.
  • Page 70 Select CLS-M10-1 Touch on Steel Select Panel Material: Steel Touch on Manual 17-00074 Rev.E.4.2025...

  • Page 71: Insertion Groups

    Move to next step Set Insertion Values Move to next step Set Sensitivity Values Adding Insertion Groups For this example, create 4 insertion groups. Touch on Add to create an Insertion Group. Insertion Groups 17-00074 Rev.E.4.2025...
  • Page 72 Station Number: Tapping the Station Column in each row (group) multiple times will Touch on the Station toggle through the station numbers. column to change the For this example, set the stations station #. in order from 1 to 4. Amount: This column sets the number of fasteners to be inserted for each...
  • Page 73 Touch on Save to save the Insertion Program 17-00074 Rev.E.4.2025...

  • Page 74: Run Program - Step By Step Demo

    Run Program - Step by Step Demo This section provides you, the operator, with the information that you need to add a Program and operate the machine safely and productively. Machine Controls Touch Screen Emergency Stop Foot Switches  Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine.
  • Page 75 Access Level Reminder: Advanced Haeger Administrator Administrator Operator Level Machine User Technician Programs Filter Select Programs Create New Program Edit Loaded Program Preview Program Start/Load Program Edit Selected Program Delete Program Administrator/Operator  Access Level Reminder: Login, Load Program, Close Program, Machine User does not have access to load a Logout Program.
  • Page 76 Enter Password Touch on Programs Select desired program Touch on Start/Load 17-00074 Rev.E.4.2025...
  • Page 77 Production Run Overview Program Action • Batch Size: Is how many parts you must complete. Touch on the value itself, to touch type a new value. Turn on machine • MAS Vibration (%): This feature allows the operator to increase or decrease the vibration intensity of the MAS 350 bowl.
  • Page 78 Depress Footswitch again to apply insertion force Touch Next Yes: Insertion was completed successfully and ready to move on to next insertion point No: Opens the Adjust Fastener • Was hardware inserted Window. Change Insertion and/or correctly? MAS values as needed. •...
  • Page 79 ADJUSTING INSERTION VALUES Increase or decrease the value by touching the symbols on either side of the value shown. Or touch on the number value itself, to type in a new value. Check the fastener’s specifications for appropriate force to use. Adjust values if Another setup stroke will be required after adjustments.
  • Page 80 Depress Footswitch again to apply insertion force • Check Part • Touch on Next Confirm force and insert rest of fasteners according to program if any. Turn the TIS to the next station. 17-00074 Rev.E.4.2025...
  • Page 81 Manually place fastener into tooling Touch on the red flashing square to begin setup stroke Setup Stroke: This feature sets up and records the fastener pickup point, fastener length, and insertion point. This only needs to be setup the first time for each station when running a program.
  • Page 82 Setup Stroke: This feature sets up and records the fastener pickup point, fastener length, and insertion point. This only needs to be setup the first time for each station when running a program. Upper tool in motion Follow Setup Stroke steps Install the rest of Fasteners for Station 4.

  • Page 83: Section 5 - Options

    SECTION 5 - OPTIONS Component Part # Description Picture Laser – Part 15-01801 Provides a highly visible, red- Locating Light laser indicator to aid in locating the lower tool under larger parts. Increases productivity and decreases operator fatigue. 17-00074 Rev.E.4.2025...

  • Page 84: Section 6 - Machine Maintenance

    SECTION 6 – MACHINE MAINTENANCE This maintenance schedule is applicable for standard machine shop operating conditions. When operating under severe conditions such as heavy dust and dirt, increase the schedule to reflect such conditions. DO NOT lubricate the Upper Tool Holder with any lubricant other than a small amount of lithium grease (white).
  • Page 85 Maintenance Schedule (Cont.) *Hydraulic Fluid The machine uses Exxon Humble Hydraulic H AW-32. Equivalent ISO 32 Viscosity Grade Hydraulic oils may be used. ** Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630-AA. This is the recommended grease to use for lubricating parts around the machine.

  • Page 86: Troubleshooting

    Troubleshooting Problem Source Solution Machine has no Disconnect Turn disconnect switch to the On position. power. switch is off. Open the cabinet and insure the disconnect switch attachment bar is still connected to the switch inside the cabinet. Inspect the condition of the disconnect switch handle for any damage and alignment to the attachment bar.
  • Page 87 Problem Source Solution Fastener will not MAS bowl is Check to ensure there is enough fasteners in the MAS Bowl. feed. empty. Check the MAS module(s) to ensure that there are no fasteners MAS module(s) or debris jammed in the fastener tracks. jammed.
  • Page 88 Problem Source Solution No pressure is Check the condition of the proportional amplifier. built. Ram comes Ensure that you are in the right mode for the material you are Running non- down, taps running. conductive workpiece, and material while in then returns up.

  • Page 89: Weekly Care & Maintenance

    Weekly Care & Maintenance This maintenance schedule is applicable for standard machine shop operating conditions. When operating in severe conditions such as heavy dust or dirt or running 24 hours, increase the schedule to reflect such conditions. (MAS 350): Care & Maintenance •...

  • Page 90: Flight Tube: Care & Maintenance

    Flight Tube: Care & Maintenance • Dirt, grease, debris builds up over time in the tubes. • It is recommended to blow out flight tube after each tool change. • 1 : Detach tube(s) from MAS 350 Module and upper tool changer.

  • Page 91: Multi-Shuttle: Care & Maintenance

    Multi-Shuttle: Care & Maintenance It is recommended to dust out the multi shuttle weekly or more depending on usage. • Use dry compressed air to blow out debris. • Eye protection must • be worn DO NOT use rubbing alcohol, WD-40, diesel, gas, etc., to clean shuttle slides! If necessary, denatured alcohol can be applied to a clean cloth to remove dirt and grease.

  • Page 92: Upper Tool Holder: Care & Maintenance

    Upper Tool Holder: Care & Maintenance It is recommended to inspect the upper tool holder and its contacts weekly or more frequently DO NOT use rubbing alcohol, WD-40, diesel, based on usage. gas, etc., to clean contacts or any part of the holder! •...
  • Page 93 TIS-1: Care & Maintenance It is recommended to inspect the TIS-1 and its contacts weekly or more frequently based on usage. DO NOT use rubbing alcohol, WD-40, diesel, gas, etc., to clean contacts or any part of the TIS-1! : Inspect the Arms, Hub, •...

  • Page 94: Diagnostics: From Main Screen

    Diagnostics: From Main Screen Touch on Admin Touch on Diagnostics 17-00074 Rev.E.4.2025...
  • Page 95 Digital Inputs (DIxx): These are inputs for the PLC from various points on the electrical board. These Inputs determine what Outputs will be turned on at certain times. Digital Outputs (DOxx): These are Outputs from the PLC to various points on the board to control Relays, Air Cylinders, Modular Auto Feed (MAS), and other functions.
  • Page 96 Schematics and Diagrams Schematics and Diagrams are customized to accurately depict your machine and will not be bound in this operation manual. They will be delivered separately on large format paper in an effort make them legible and easy to read. Typical Drawing List: ...

  • Page 97: Customer Service

    Customer Service Haeger is proud of its reputation for providing you with first-class support. Our mission is to offer you cutting edge technology machines that will provide your organization with world-class performance and value. Contact us today. A service tech will contact you within 24 hours To save time, please be prepared to give your area Haeger Representative the following information: 1.

  • Page 98: Limited Warranty

    Warranty Limited Warranty 1. EXCLUSIVE WARRANTY: This warranty is exclusive and in lieu of all other express or implied warranties including, without limitation, the implied warranties or merchantability and fitness for a particular purpose. 2. EFFECTIVE DATE: The warranty period starts from the date of installation by Distributor or Haeger Factory Technician, or from date of receipt if self-installed by the customer.

  • Page 99: Section 7 - Parts List

    SECTION 7 – PARTS LIST Description The Parts in this section of the manual are listed by Item Number, Part Number, Description and Quantity. ITEM NO. PART NUMBER DESCRIPTION QTY. XX-XXXXX XXXXXXXXXX Item Numbers : Are depicted with in a circle with an arrow pointing to the specific part or assembly. Part Number: Identifies a specific item in Haeger’s inventory.

  • Page 100: Main Assembly

    Main Assembly 17-00074 Rev.E.4.2025...
  • Page 101 Main Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-01421 TOOL RACK, 618 & 824 11-00232 DOOR LATCH 15-00220 DISCONNECT HANDLE 11-00233 LATCH KEY- 824 16-00134 LABEL, ELECTRIC SHOCK WARNING 11-00515 MACHINE LABEL, "LIFT HERE" 10-01505 ARM, TOUCH SCREEN, MSP-5 10-01107 LABEL, MACHINE LOGO, 618MSPE 11-00361-EN LABEL, HAEGER WARNING, ENGLISH...

  • Page 102: Sheet Metal

    Sheet Metal 17-00074 Rev.E.4.2025...
  • Page 103 Sheet Metal ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00113 618 BASE FRAME 10-00936 ELECTRICAL CABINET DOOR 10-00036 618 HYDRAULIC CABINET 10-00048 618 HYDRAULIC CABINET DOOR 10-00024 618 TOP LEFT BASE PANEL 10-00025 618 TOP RIGHT BASE PANEL 10-01452 TOP CYLINDER COVER, 618MSPe 10-01453 CYLINDER COVER, 618MSPe 10-00032...

  • Page 104: Electrical Cabinet

    Electrical Cabinet 17-00074 Rev.E.4.2025...
  • Page 105 Electrical Cabinet ITEM NO. PART NUMBER DESCRIPTION QTY. 10-01232 Cabinet, Electrical, 618 10-01507 ELECTRICAL PANEL, 618MSPe-5 15-03907-1 INDUSTRIAL COMPUTER, BOX PC 15-03887 UNIVERSAL CONTROL BOARD -5 H-3879 BHCS, M4 X 0.7 X 10MM 10-00166 ½ NPT STRAIN RELIEF 15-00183 ½ NPT STRAIN RELIEF FEED THROUGH 15-01393 LOCK WASHER, M6 10-00434...
  • Page 106 Electrical Cabinet (continued) MACHINES W/ SERIAL #’S OVERLOAD DESCRIPTION 6MSPE5100 OR HIGHER 15-04007 2.5 TO 4 AMP OVERLOAD RELAY 15-04008 7 TO 10 AMP OVERLOAD RELAY MACHINES W/ SERIAL #’S OVERLOAD DESCRIPTION BELOW 6MSPE5100 10-00669 3.5-5 AMP OVERLOAD RELAY 11-00325 7.5-11 AMP OVERLOAD RELAY 17-00074 Rev.E.4.2025...

  • Page 107: Mas 350 Bowl Assembly

    MAS 350 Bowl Assembly 17-00074 Rev.E.4.2025...
  • Page 108 MAS 350 Bowl Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. SEE LIST DRIVE & BOWL, MAS 350 15-03685 BOWL ONLY, MAS 350 15-00858 DOWEL PIN, 4MM X 14MM, HARDENED STEEL 15-03739 BLOCK, MAS 350 MOUNTING 15-02924 LEVER, LOCKING, MAS 350 15-03957 1/4”...

  • Page 109: Dual Safety Sensor (15-42360) & Upper Tool Holder (15-40185)

    Dual Safety Sensor (15-42360) & Upper Tool Holder (15-40185) 17-00074 Rev.E.4.2025...
  • Page 110 Dual Safety Sensor (15-042360) & Upper Tool Holder (15-40185) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03647 RAM ADAPTER, SAFETY SENSOR 15-03650 SAFETY SENSOR, NC 15-03649 SAFETY SENSOR, NO 15-01708 FHCS, M3 X 0.5 X 10MM 15-03207 BUSHING, 3/8 ID X ½” OD 15-03208 AIR HOSE, 3/8”...

  • Page 111: Quick Mount Assembly

    Quick Mount Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00003 618/618xl Front J-Frame Mtg. Bracket 10-00002 618/618xl Rear J-Frame Mtg. Block 10-01180 SHCS, M6 x 1.0 x 45mm, Stainless Steel 10-01325 SHCS, M12 x 1.75 x 65mm 11-00581 Quick Release Pin 1/2 X 2 1/2" 11-00580 M10 x 35mm Star Knob 17-00074 Rev.E.4.2025...

  • Page 112: Multi-Shuttle Assembly (15-03624)

    Multi-Shuttle Assembly (15-03624) 17-00074 Rev.E.4.2025...
  • Page 113 Multi-Shuttle Assembly (15-03624) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03623 T-BRACKET, MSP, MULTISHUTTLE 15-01870 SLIDE TABEL, MXS6, MULTI-SHUTTLE 15-02883 INSULATOR PLATE, MULTI-SHUTTLE 15-02881 ALIGNMENT PLATE, MULIT-SHUTTLE 15-02882 MOUNTING PLATE, MULTI-SHUTTLE 15-00305 FHC, M4 X 0.7 X 16MM 15-01754 DOWEL PIN, ¼ “ X ½ “, HARDENED STEEL H-3871 SHSS, M5 X 0.4 X 12MM, BLACK OXIDE ALLOY STEEL H-3815...

  • Page 114: Standard Lower Tool Holder (H-166-8)

    Standard Lower Tool Holder (H-166-8) ITEM NO. PART NUMBER DESCRIPTION QTY. H-166-9 BODY, COMMON LOWER TOOL HOLDER H-169-4 Shoe For Lower Tool Holder H-169-5 Pin For Lower Tool Holder H-169-6 Lower Tool Washer 11-00041 Lock Cylinder 11-00042 Black Locking Lever SERVICE ONLY 11-00191 SHCS, M16 Modified 11-00199...
  • Page 115 TIS-1 Assembly (15-01300) 17-00074 Rev.E.4.2025...
  • Page 116 TIS-1 Assembly (15-01300) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01307 TIS Lower Tool Holder Assembly 15-01287 TIS-1, Center Hub 15-01288 TIS -1, Lower Tool Arm 15-01306 SPRING PLUNGER 1/2-20 15-01296 ROUND VINYL CAP GREEN 15-01297 ROUND VINYL CAP RED 15-01298 ROUND VINYL CAP YELLOW 15-01295 ROUND VINYL CAP BLUE...

  • Page 117: Robot Ready Kit (10-40034)

    Robot Ready Kit (10-40034) (For Use in Robot Equipped Machines Only) 17-00074 Rev.E.4.2025...
  • Page 118 Robot Ready Kit (10-40034) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01892 BODY, LOWER TOOL HOLDER, ROBOT 15-00270 AUTO SWITCH 15-01890 AIR CYLINDER FOR LOWR TOOL MIC 15-02414 AIR REG, LOW PRESSURE 0.2 MPA 15-00536 PICO CONNECTOR, 3 PIN FEMALE W/ 4 METER CABLE 10-00215 RELAY SOCKET 15-01389...

  • Page 119: Hydraulic Cylinder Assembly

    Hydraulic Cylinder Assembly 17-00074 Rev.E.4.2025...
  • Page 120 Hydraulic Cylinder Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00125 618 MAIN FRAME 10-00119 HYDRAULIC CYLINDER, 619MSPe 10-01458 POSITIVE STOP HOLD DOWN, 618MSPe 10-00021 618 CYLINDER INSULATION SHOE 15-01697 SHCS, M6 X 30MM 10-01427 CET CONNECTING BAR, 618 11-00238 SHSS, M5 X 6MM 15-00391 DOWEL PIN, 2MM X 18MM 10-00138...

  • Page 121: Hydraulic Cylinder With Positive Stop Assembly

    Hydraulic Cylinder with Positive Stop Assembly 17-00074 Rev.E.4.2025...
  • Page 122 Hydraulic Cylinder with Positive Stop Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00125 618 MAIN FRAME 10-01070 HYDRAULIC CYLINDER, POSITIVE STOP, 618MSPe 10-01458 POSITIVE STOP HOLD DOWN, 618MSPe 10-00021 618 CYLINDER INSULATION SHOE 10-01459 CRANK ASSEMBLY ADAPTER, 618MSPe 10-00750 ROTATING LOWER STOP TUBE 10-00749 KEYED NUT TUBE WELDMENT 10-01429...

  • Page 123: Vacuum Generator Assembly (15-43056)

    Vacuum Generator Assembly (15-43056) 17-00074 Rev.E.4.2025...
  • Page 124 Vacuum Generator Assembly (15-43056) ITEM NO. PART NUMBER DESCRIPTION QTY. 11-00589 VACUUM GENERATOR 15-03611 ADAPTER, VACUUM GENERATOR, MSPe 15-03703 AIR FILTER, VACUUM GENERATOR, WT/OT-4E & MSPE 15-01325 FITTING: BUSHING BRASS 1/4 MALE NPT X 18 FEMALE NPT 14-00638 AIR FITTINGS 11-00587 24V SOLENOID VALVE 10-00210...

  • Page 125: Air Supply

    Air Supply ITEM NO. PART NUMBER DESCRIPTION QTY. H-2545 BULKHEAD, FEMALE QUICK DISCONNECT, 1/4" 11-00587 24V SOLENOID VALVE 15-00275 FITTING, 1/4" Y, AIR 15-00285 AIR TUBE, 1/4" DIA 15-01893 FITTING, BULKHEAD 1/4 TUBE X 1/4 NPT 11-00590 SOLENOID CONNECTOR 14-00638 AIR FITTINGS 10-00210 BRASS BREATHER, 1/8"...

  • Page 126: J-Frame, Abft Assembly Option (15-41870)

    J-Frame, ABFT Assembly Option (15-41870) ITEM NO. PART NUMBER DESCRIPTION QTY. H-172-2 J-FRAME BODY, BOTTOM FEED TOOL H-172-3 CLAMP PLATE, LEFT HAND H-172-4 CLAMP PLATE, RIGHT HAND 11-00319 SHCS, M6 X 1.0 X 20MM, STAINLESS 15-01393 LOCK WASHER, M6, DIN 127, ZINC 17-00074 Rev.E.4.2025...

  • Page 127: Hydraulic Reservoir Assembly

    Hydraulic Reservoir Assembly 17-00074 Rev.E.4.2025...
  • Page 128 Hydraulic Reservoir Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-01260 RESEVOIR WELDMENT 618MSPe SUCTION ACCESS ASSEMBLY 10-01414 RESEVOIR TOP 618MSPe 10-01420 MANIFOLD BRACKET 15-03913 HYDRAULIC MANIFOLD ASSEMBLY 10-01424 FITTING, MB-MJ90-12-6 10-01422 FITTING, MB-MJ-12-6 16-00071 FITTING, MB-MJ-8-6 MOTOR PUMP ASSEMBLY 10-01245 FITTING 1”...

  • Page 129: Motor Pump Assembly

    Motor Pump Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-01445 MOTOR, 2HP 10-00022 MOTOR PUMP ADAPTER 10-00023 SPIDER COUPLING 10-01229 PUMP, HYDRAULIC 618 15-00079 MOTOR STOCK MOUNTS M8 X 1 15-00058 FITTING, MB-MJ90 6-6 15-00062 FITTING, 5/8XJICX5/8 O-RING 90 H-1029 3/8”...

  • Page 130: Hydraulic Manifold Assembly (15-03913)

    Hydraulic Manifold Assembly (15-03913) 17-00074 Rev.E.4.2025...
  • Page 131 Hydraulic Manifold Assembly (15-03913) 17-00074 Rev.E.4.2025...
  • Page 132 Hydraulic Manifold Assembly (15-03913) ITEM NO. PART NUMBER DESCRIPTION QTY. MANIFOLD BLOCK 15-04003 VALVE, 4/2, 4WE, 10 GA 4-WAY 2 POSITION 15-04004 VALVE, 4/3, 4WE 10 L 4-WAY 3 POSITION 15-01398 COUNTER BALACE VALVE 15-03778 CHECK VALVE, 5PSI, FC10-2 15-04002 PRESSURE TRANSDUCER, 0-5000PSI, 4-20MA 15-01197 SHCS, M6 X 40MM, STEEL, BLACK OXIDE...

  • Page 133: Hydraulic Suction Filter Assembly

    Hydraulic Suction Filter Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-01243 SUCTION ACCESS PLATE 10-01256 FITTING, PIPE NIPPLE ½” X 6” 15-01131 STRAINER, 1” NUT STYLE 17-00074 Rev.E.4.2025...

  • Page 134: Return Filter Assembly (15-00758)

    Return Filter Assembly (15-00758) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02715 Cap, Filter Assy Return, 618+ & 824 15-02714 Ring, Filter Assy Return Cap, 618+ & 824 15-00888 HYDAC FILTER ELEMENT 15-01183 FITTING, Straight, 3/4" Male 37, JIC to 1" Male O-ring 15-02537 FLANGE GASKET, FILTER RETURN ASSEMBLY 15-02629...

  • Page 135: Service Tray Assembly

    Service Tray Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01291 PART BIN 7 X 4 BLUE 15-01294 PART BIN 7 X 4 YELLOW 15-01292 PART BIN 7 X 4 GREEN 15-01293 PART BIN 7 X 4 RED 10-00152 618 TOOL TRAY ARM 10-00159 DOWEL PIN, ½...

  • Page 136: Section 8 - Decommissioning Your Machine

    SECTION 8 – DECOMMISSIONING YOUR MACHINE The decommissioning of a Haeger machine is a rare occurrence as older models themselves become relocated or sold to other facilities around the world. In the event a machine component requires replacement, we recommend recycling the old. Most countries have recycling programs for such components like computers, petroleum-based fluids, metals and so on.

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