Briggs & Stratton Allmand Maxi-Lite Hybrid LT Series Operator's Manual
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Briggs & Stratton Allmand Maxi-Lite Hybrid LT Series Operator's Manual

Briggs & Stratton Allmand Maxi-Lite Hybrid LT Series Operator's Manual

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Operator's Manual
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HYBRID LT-SERIES™
Copyright © 2025 Briggs & Stratton
Milwaukee, WI, USA All rights reserved.
Part No.: 123986
Revision: Draft

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Summary of Contents for Briggs & Stratton Allmand Maxi-Lite Hybrid LT Series

  • Page 1 Operator’s Manual HYBRID LT-SERIES™ Copyright © 2025 Briggs & Stratton Part No.: 123986 Milwaukee, WI, USA All rights reserved. Revision: Draft...

  • Page 2: Table Of Contents

    Record Important Information Introduction Recording the equipment information will help when placing About This Manual an order for replacement parts and/or decals. TAKE TIME TO READ THIS MANUAL THOROUGHLY Company Equipment No: This instruction manual provides necessary instructions for Unit Model No: the Allmand®...

  • Page 3: Safety Symbols

    Safety Symbols Safety Precautions The following table contains saftey symbols that may The following section contains general safety precautions be found on the unit or in this manual, along with the and guidelines that must be obeyed to reduce risk to meaning of each symbol.
  • Page 4 WARNING WARNING Modification Hazard • Never modify the equipment without written consent of the manufacturer. Any modification could affect the Shock Hazard (All Batteries) safe operation of the equipment. All batteries present a risk of electric shock and high short circuit current.

  • Page 5: Safety Decals

    • Verify that all guards and covers are attached • Clean all accumulated dirt and debris away from the properly to the equipment before starting the engine. body of the equipment and its components before Do not start the engine if any guards or covers are you inspect the equipment or perform preventative not properly installed on the equipment.

  • Page 6: All Models

    All Models All Models WARNING - Failure to follow WARNING - Standing under warnings, instructions and light tower mast and fixtures WARNING AVERTISSEMENT operator’s manual could result during lowering operation could Le fait de se tenir debout sous Standing under light tower mast and fixtures during une tour d’éclairage et de ses in death or serious injury.
  • Page 7 All Models All Models WARNING - Engine exhaust Electrical Info contains carbon monoxide, a 20 kW Part No. 112133 Engine exhaust contains Le moteur contient du poisonous gas that could cause carbon monoxide, a monoxyde de carbone, un 60 Hz poisonous gas that could gaz toxique pouvant cause death or serious...

  • Page 8: Features And Controls

    Features and Controls Operation Icons The following table contains operation icons that may be The Allmand® Maxi-Lite® Light Tower is intended for use as a stationary lighting device to illuminate large areas. found on the unit, along with the meaning of each icon. Identify the features and controls of the machine by Icon Meaning...
  • Page 9 Description Vanguard 1425W 48VDC Battery Charger Permanent Magnet Generator DC to AC 2200W Power Inverter 12VDC Battery 12V Fuse Array Hydraulic Pump for Vertical Tower AC to DC Rectifier Description Engine Compartment Access Door Breakaway Kit License Bracket / Marker Light Engine Oil Drain Fluid Containment Drain Engine Coolant Drain...

  • Page 10: Pre-Operation Checklist

    Pre-Operation Checklist F. Tires • Check for wear, cuts, cracks, etc. Replace as needed. Perform the following checks before transporting and operating the unit, when performing general • Check and adjust inflation pressure. maintenance, and after the light tower has been stored or See Specifications for proper inflation idle for a period of time.

  • Page 11: Preparing For Transport

    N. Tower lights 4. Turn the tower lights on and off to verify operation. See Operation - Operating the Unit. • Check for broken lenses, bulbs, etc. Repair or replace as needed. Preparing For Transport 4. Check and adjust fluid levels. 1.
  • Page 12 WARNING Towing Hazard Using a tow vehicle or hitch with a rated towing capacity less than the GVWR of the light tower trailer could result in death or serious injury. Use only a tow vehicle and hitch with a rated towing capacity that meets or exceeds the GVWR of the light tower trailer.

  • Page 13: Trailer Hitch

    5. Uncouple the trailer hitch from the tow vehicle hitch. 6. Connect the trailer lighting cable. See Transporting - Coupling And Uncoupling The A. Make sure the trailer lighting cable mates with Trailer Hitch. the tow vehicle lighting cable. If needed, install 6.
  • Page 14 Lunette Eye To connect the trailer to the tow vehicle 1. Remove the locking pin (A, Figure 11, if equipped) from the pintle hitch (B, Figure 11). 2. Pull up on the latch (C, Figure 11), to open the pintle hitch.

  • Page 15: Lifting Points

    WARNING Unsafe Operation Hazard Failure to use the designated lifting points to lift the unit could result in death or serious injury. Use only the designated lifting points to lift the unit. WARNING Unsafe Operation Hazard Failure to properly lower and lock the tower could result in death or serious injury.

  • Page 16: Operation

    1. Secure the unit at the tie-down points with WARNING appropriately rated chains or straps. WARNING Rollover Hazard Unsafe Operation Hazard Setting up the unit on soft or unstable ground, or on Failure to use appropriately rated chains or straps to inclines of more than 2.8°...
  • Page 17 Using the Outriggers and Stabilizer 3. Remove the stabilizer jack locking pin. 4. Rotate the jack 90° to the transport position, and Jacks install the stabilizer jack locking pin. Make sure the pin is inserted fully through the stabilizer jack. WARNING 5.
  • Page 18 To adjust for operation 3. Rotate the fixture yokes and light fixtures to be parallel with the light bar. See Figure 16. Lock the 1. Set the light bar to the preferred work angle. light fixtures with the locking clasp. A.

  • Page 19: Operating The Unit

    Operating The Unit Before Operating 1. Perform pre-operation checks. See Pre-Operation Checklist. 2. Make sure the unit is set up properly at the work site. See Operation - Setting Up The Unit. Main Control Panel Layout The light tower is powered on via the electronic controller system power switch located to the left side of the user interface screen, the screen will power up and you will see the user control panel lighting come online, it’s also...
  • Page 20 Description Electronic Display Home Screen Layout Primary Operation CAN 8-Button Pad - See Mode and Lighting This touch screen is used to display all of the operating Control Pad features and functionality of Hybrid LT-Series electronic control operating system. The screen controls user AC 110V 20A GFCI Outlet - Powered by DC to AC 2200W feedback, set-up, and diagnostics of the machine.
  • Page 21 1. Press the SETUP button (A, Figure 21) on the home screen display to access the setup screen. 2. Set the date: Touch the date 00/00/0000 (A, Figure 22) on the setup screen. This will open the date setup pop-up screen. To set the month, touch the up and down arrows on the left (B, Figure 22).
  • Page 22 Hybrid Mode Operation WARNING Carbon Monoxide Hazard Engine exhaust contains carbon monoxide, a poisonous gas that could cause death or serious injury. Do not use this product indoors or near dwellings. Stop Hybrid Mode before transport and storage. Hybrid mode run operation powers the light tower with energy from the engine and two lithium ion batteries.
  • Page 23 7. Press either the MAX (I, Figure 28) or MIN light control button (J, Figure 28) to set the light intensity from 100W up to 350W. The watt number per light (K, Figure 28) on the control screen will change with each intensity see Battery Mode Stop 1.
  • Page 24 Recharge Mode Operation NOTICE: Setting the electronic controller system switch to ON/I position will automatically default the system to battery mode before making a mode WARNING selection. 3. Press the MODE SELECT button (C, Figure 29) until the button light changes to the color red and engine mode (D, Figure 29) is shown on the control screen.
  • Page 25 Auto Lighting Operation Sunset/Sunrise Auto Lighting Setup • Set sunset/sunrise auto lighting: WARNING A. Touch the sunset/sunrise-timed events slider (A, Figure 33) on the auto lighting screen. Slide to the left to set sunset/sunrise to on. The time that the light will turn on and off will Carbon Monoxide Hazard automatically populate the box (B, Figure 33) Engine exhaust contains carbon monoxide, a poisonous...
  • Page 26 Timed Events Auto Lighting Setup • Set timed events auto lighting: A. Touch the sunset/sunrise-timed events slider (A, Figure 36) on the auto lighting screen. Slide to the right to set timed events to on. B. Set the light intensity by touching the up and down arrows (B, Figure 36) on the lower right of the screen.
  • Page 27 Auto Lighting Stop 1. Press the AUTO button (C, Figure 38) on the control pad. The button light shut off and manual light control will now be shown on the control screen. 2. Press the MODE ON/OFF button (E, Figure 38) to stop hybrid mode run operation.

  • Page 28: Emergency Stop

    Battery Charger AC Inlet The light tower unit comes equipped with an 15A 120V AC inlet (A, Figure 40) that is connected to a built-in 1425W battery charger. The battery charger will charge the two 7kWh 48VDC batteries when the light tower unit Electronic Control System Advanced is shut off or when it is in battery mode.

  • Page 29: Maintenance

    Maintenance Before performing any maintenance, read Safety. Scheduled maintenance is necessary for safe and effective operation of the unit. Under extreme conditions (dusty conditions, extreme heat or cold, etc.), more frequent maintenance may be required. WARNING Unsafe Operation Hazard Operating or transporting a machine with worn, damaged or missing parts could result in death or serious injury.

  • Page 30: Electrical System Generator

    NOTICE The mixing of different coolant types in the radiator may result in damage to the engine and radiator, thus voiding the warranty. The unit is equipped with a remote engine coolant drain (B, Figure 43). To drain the engine coolant: 1.
  • Page 31 1. Check the tires for any cracks, cuts or damage. Repair or replace the damaged tires before towing. 2. Check the air pressure of the trailer tires when cold. See Specifications. 3. Check the wheel rims for any cracks or damage. 4.
  • Page 32 Batteries present a risk of electric shock and high short 3. Connect the red positive (+) battery cable(s) to the circuit current. positive (+) battery terminal. • Always disconnect the negative (-) battery cable 4. Connect the black negative (-) battery cable(s) to the before servicing equipment.

  • Page 33: Long Term Storage

    Cleaning WARNING Entanglement / Sever Hazard Failure to shut down the engine before cleaning the unit could result in death or serious injury. Always shut down the engine before cleaning the unit. WARNING Burn Hazard Long-Term Storage Shut down the engine and let components cool before cleaning the unit.
  • Page 34 Generator The generator has a serial number plate (A, Figure 49) attached to the side of the housing. Vanguard Lithium Battery The battery has a serial number (A, Figure 51) located on the side of the battery casing. Kubota Engine The engine has a serial number plate (A, Figure 50) attached to the upper side of the engine near the fan and a serial number engraved on the left door side of engine...

  • Page 35: Specifications

    Specifications Light Fixtures - Variable 350W SMD LED Color Temperature 5000K NOTICE: Refer to the Engine or Generator Operator’s Power Consumption - per 100 W - 350 W (Adj. 50 W Manual for specific engine or generator specifications. Fixture increments) Lumens - per Fixture 57,140 max Overall Dimensions...

  • Page 36: Status And Diagnostics

    Electrical - 12V DC Power Engine Electrical System Number of Batteries Battery Size Group 24 Standard - Absorbed Glass Mat Battery Type (AGM) Battery Rating 775 CCA @ 0°F (-18°C) Onboard 12V Battery Charger 120 Vac (via AC Inverter) Input Onboard 12V Battery Charger 12V, 3A Output...

  • Page 37: Troubleshooting

    Troubleshooting • Red color button - the battery is not active and faults are preventing operation. DANGER NOTICE: The diagnostics screen will automatically be displayed when faults occur and will require the end user to clear the screen. See Troubleshooting for more Electrocution Hazard information on the diagnostics screen.

  • Page 38: Compliance

    • To clear an active fault, fix the engine or battery DTC Set Detection Item error, and touch the check fault button (C, Figure 56). Parameter (J1939-73 Codes) Touching the all fault button (D, Figure 56) will reset Starter Error Starter running time Starter running time is all active faults.

  • Page 39: Reporting Safety Defects

    Reporting Safety Defects (iii) Glossary of tire terminology, including ‘‘cold tire pressure,’’ ‘‘maximum inflation pressure,’’ and ‘‘recommended inflation pressure,’’ and other non- Reporting Safety Defects to the United technical terms; States Government (iv) Tire care, including maintenance and safety If you believe that your vehicle has a defect which could practices;...

  • Page 40: Steps For Determining Correct Load Limit-Tow Vehicle

    When loading your cargo, be sure it is distributed evenly (5) Determine the combined weight of luggage and cargo to prevent overloading front to back and side to side. being loaded on the vehicle. That weight may not safely Heavy items should be placed low and as close to the exceed the available cargo and luggage load capacity axle positions as reasonable.
  • Page 41 Innerliner separation means the parting of the innerliner Ply means a layer of rubber-coated parallel cords. from cord material in the carcass. Ply separation means a parting of rubber compound Light truck (LT) tire means a tire designated by its between adjacent plies.

  • Page 42: Tire Safety - Everything Rides On It

    Vehicle maximum load on the tire means that load on Safety First–Basic Tire Maintenance an individual tire that is determined by distributing to each Properly maintained tires improve the steering, stopping, axle its share of the maximum loaded vehicle weight and traction, and load-carrying capability of your vehicle.

  • Page 43: Tire Fundamentals

    For convenience, purchase a tire pressure gauge to Tire Tread keep in your vehicle. Gauges can be purchased at tire The tire tread provides the gripping action and traction dealerships, auto supply stores, and other retail outlets. that prevent your vehicle from slipping or sliding, The recommended tire inflation pressure that vehicle especially when the road is wet or icy.
  • Page 44 Information on Passenger Vehicle Tires Letter Rating Speed Rating Please refer to Figure 57 and the information following. 99 mph 106 mph 112 mph 118 mph 124 mph 130 mph 168 mph* 186 mph* *NOTICE: For tires with a maximum speed capability over 149 mph, tire manufacturers sometimes use the letters ZR.

  • Page 45: Tire Safety Tips

    Tires for light trucks have other markings besides those All Passenger Car Tires Must Conform to Federal Safety found on the sidewalls of passenger tires. See Figure 58 Requirements in Addition to These Grades and the information following. Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course.
  • Page 46 • Inspect tires for cracks, foreign objects, uneven wear patterns on the tread, or other signs of wear or trauma. • Remove bits of glass and foreign objects wedged in the tread. • Make sure your tire valves have valve caps. •...

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