INDEX Dear Customer ..........................................4 List of abbreviations used ......................................5 General Recommendations .....................................6 Safety symbols used ........................................7 Personal protective equipment ....................................7 Introduction ..........................................8 General safety warnings................................10 General Introduction................................13 Accessories....................................16 Accessories supplied with the units 4-16 kw............................16 Accessories supplied with the units 18-30 kw.
Page 3
10.2 Initial start-up at low outdoor temperatures............................108 10.3 Checks prior to operation..................................108 10.4 The circulation pump....................................109 10.5 On-field settings.......................................112 Test mode and final checks..............................135 11.1 Final checks.......................................135 11.2 Test operation (manual)..................................135 Maintenance and service............................... 136 Troubleshooting.
Dear Customer Congratulations for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Im- mergas customer you can also count on a Qualified Authorised After-Sales Technical Assistance Centre, prepared and updated to guarantee the constant efficiency of your products.
LIST OF ABBREVIATIONS USED The following is the key of the abbreviations used in this document. Domestic hot water Carbon dioxide Fan coil Domestic hot water etc. Etc. Fan coil Fig. Figure Floor heating circuit Indoor unit backup heater Maximum fuse amp. Maximum overcurrent protection Max.
Law. • Improper installation or assembly of the Immergas device and/or components, accessories, kits and devices can cause unex- pected problems for people, animals and objects. Read the instructions provided with the product carefully to ensure proper installation.
SAFETY SYMBOLS USED GENERIC HAZARD Strictly follow all of the indications next to the pictogram. Failure to follow the indications can generate hazard situations resulting in possible harm to the health of the operator and user in general, and/or property damage. ELECTRICAL HAZARD Strictly follow all of the indications next to the pictogram.
Internal arrangement: Magis M 12-16 T Key (Fig. 3): Electric control system Terminal board Key (Fig. 4): Hydraulic system Magis M 4/6 kW Refrigerant system Magis M 8/12/14/16 kW Magis M 12/14/16 Key (Fig. 5): Key (Fig. 6): Please remove the protective panel after installation Eliminate the transport mount (Magis M 12/14/16) ST.006126/007...
Page 9
Magis M 18/22/26/30 Key (Fig. 8): Wiring diagram Electric control system Terminal board Hydraulic system Refrigerant system The images in this manual are only used as a reference - refer to the actual product. • The maximum length of the wiring that guarantees communication between the heat pump and the control panel is 50 m. •...
GENERAL SAFETY WARNINGS. The precautions listed below are divided into the following types. They are rather important and therefore must be followed carefully. Meaning of DANGER, WARNING, CAUTION and NOTE symbols. • Improper installation of the appliances or accessories can cause electric shocks, short-circuits, leaks, fire or other damage to the equipment.
Page 11
• Tear up plastic packaging bags and throw them away so that children do not play with them. Children can risk dying by suffocation if they play with plastic bags. • Safely dispose of packaging materials such as nails or other metal or wooden parts which could cause injury.
Page 12
• Do not install the unit in the following places: - Where there is mineral oil mist, oil spray or vapours. The plastic components could deteriorate and cause detachment or leakage of water. - Where corrosive gases are produced (such as sulphurous acid gas). Where the corrosion of copper pipes or welded parts can lead to refrigerant leaks.
GENERAL INTRODUCTION. - Magis M4-30 block heat pumps are used both for heating and cooling applications and for domestic hot water tanks. They can be cou- pled with fan coils, floor heating applications, low-temperature high-efficiency radiators, domestic hot water tanks and solar kits. - The unit is supplied with a control panel.
Solar control unit (optional) A solar control unit can be connected to the unit for the production of domestic hot water with thermal solar system, with relative coil inside the storage tank. The unit has a freezing prevention function using the heat pump to keep the water system safe from freezing in all conditions. Since a power failure could occur while the unit is unattended, it is recommended to empty the system (if there is no glycol in the water) (see par- agraph “Anti-freeze protection of water circuit.“...
Page 15
Unit operating ranges 18-30 kW. COOLING MODE HEATING MODE Key (Fig. 14 - 15 - 16): DOMESTIC HOT Water flow temperature (°C) WATER HEATING MODE External temperature (°C) Operating range by means of heat pumps with possible re- striction and protection. If the IBH setting is active, only IBH switches on.If the IBH setting is not active, only the heat pump switches on.
ACCESSORIES. ACCESSORIES SUPPLIED WITH THE UNITS 4-16 KW. Accessories supplied with the units Name Shape Quantity Name Shape Quantity Temperature probe for domestic hot water Use and maintenance manual (T5) or zone 2 (Tw2) or thermostat controlled storage tank (Tbt1) Control Panel manual Drain pipe Technical data manual...
ACCESSORIES SUPPLIED WITH THE UNITS 18-30 KW. Accessories supplied with the units Name Shape Quantity Name Shape Quantity Use and maintenance manual Y-filter Control Panel manual Water outlet connection pipe group Technical data manual Control panel Temperature probe for domestic hot water (T5) or zone 2 (Tw2) or thermostat Water inlet pipe adapter controlled storage tank (Tbt1)
3.3.2 Key for data nameplate PS HI PS LO Model Nominal output (absorption) IP protection rating Maximum water circuit pressure Type of appliance Appliance weight Type and amount of refrigerant gas in the appliance Global warming potential of the refrigerant gas versus carbon dioxide Maximum operating pressure of refrigerant gas Minimum operating pressure of refrigerant gas Heat pump circuit representation...
PRIOR TO INSTALLATION. Prior to installation. Make sure to confirm the model name and serial number of the unit. Handling. Due to the relatively large size and heavy weight of the unit, it must only be handled with lifting equipment with harnessing. The harness- es can be fitted in the sleeves on the base frame, specifically made for this purpose.
Page 21
Models 18-30 kW Key (Fig. 22): Have the lifting cord pass as represented in the image. The hook and the centre of gravity of the unit must be on a vertical line to avoid an improper inclination. ≥1000 mm Position of the centre of gravity of the units 18-30 kW. ST.006126/007 MAGIS M4/30...
IMPORTANT INFORMATION ON THE REFRIGERANT. This product contains fluorinated gas whose release into the air is prohibited. Type of refrigerant: R32; Volume of GWP: 675. GWP = Global Warning Potential Model Volume of refrigerant loaded in the unit at the factory Refrigerant (kg) Tonnes of CO2 equivalent 4 kW...
INSTALLATION SITE. • The unit is supplied with flammable refrigerant and must be installed in a properly ventilat- ed place. The outdoor unit is designed for outdoor installation only. Make sure to take ade- quate measures so that the unit is not used to house small animals. •...
Page 24
Under normal conditions, refer to the following figures for installation of the units 4-16 kW: Unit 4-6 kW ≥ 300 mm 8-16 kW ≥ 300 mm If there is strong wind and its direction can be foreseen, refer to the figures below for installation of the unit (any of them will do). Turn the outlet side of the air towards the wall of the building, fence or screen.
Page 25
- Prepare a water discharge channel around the foundation, to drain the water around the unit. - If the water has difficulty flowing out of the unit, mount the unit on a cement block foundation, etc. (approximately 100 mm (3.93 in) high).
Page 26
- Prepare a water discharge channel around the foundation, to drain the water around the unit. - If the water has difficulty flowing out of the unit, mount the unit on a cement block foundation, etc. (approximately 100 mm (3.93 in) high).
SELECTION OF A COLD WEATHER LOCATION. See Chap. 4, paragraph “Handling.“. When the unit is used in cold climates, make sure to follow the instructions below. - To avoid exposure to wind, install the unit with the intake side facing the wall. - Never install the unit in a place where the intake side can be directly exposed to the wind.
INSTALLATION PRECAUTIONS. DIMENSIONS. Models 4-6 kW Models 8-16 kW 1-1/4” 1” Model 4-6 kW 1295 mm 375 mm 426 mm 120 mm 640 mm 380 mm 105 mm 225 mm 718 mm 81 mm 8-16 kW 1385 mm 460 mm 523 mm 192 mm 656 mm...
INSTALLATION REQUIREMENTS. - Check the strength and level of the ground where the unit is installed so that it does not vibrate or make noise during operation. - Securely fasten the appliance with the foundation bolts, following the foundation drawing shown in the figure (prepare six Ø10 ex- pansion bolts, nuts and washers easily found in the market).
CLEARANCE REQUIREMENTS FOR MAINTENANCE. Models 4-16 kW. - In case of stacked installation. 1. If there are obstacles obstructing the outlet side. ≥500mm ≥200mm Unit 4-6 kW ≥ 300 mm 8-16 kW ≥ 300 mm 2. If there are obstacles obstructing the air inlet. ≥500mm ≥200mm ≥300mm...
Page 31
- For assembly in several rows (on roofs, etc.). In case of installation of several units in rows side-by-side. Unit 4-6 kW ≥ 2500 mm ≥ 1000 mm ≥ 300 mm ≥ 600 mm 8-16 kW ≥ 3000 mm ≥ 1500 mm ST.006126/007 MAGIS M4/30...
Page 32
Models 18-30 kW. 1. Installation of a single unit. >300 >600 Key (Fig. 44): Wall or obstacle Air outlet Air inlet Keep the wiring and piping 2. Connect the two units in parallel or higher. >300 >600 >3000 3. Connect the front side parallel with the rear side. >6000 >3000 >1000...
CONTROL PANEL INSTALLATION MANUAL. Safety precautions. - Read the safety precautions carefully before installing the unit. - It is recommended to strictly abide by the important safety tips given below. - Make sure that nothing anomalous occurs during execution of the test and completion of installation, then deliver the manual to the user.
Page 34
• Notes for installation of the control panel. 1. This installation manual contains information on how to install the control panel. 2. The control panel is a low-voltage circuit. Never connect it to a normal 220V/380V circuit, or insert it in the same conduit as the circuit wiring.
Page 35
• Installation of rear cover. Key (Fig. 49 - 50): Screw hole for three M4X20 Screw hole on junction box 86, use two M4X25mm Closing position Wires Rear cover Flat-headed screwdriver Front cover 1. Insert a flat-headed screwdriver at the closing point at the bottom of the control panel and rotate the screwdriver to remove the rear cover (be careful not to damage it).
Page 36
60mm Key (Fig. 51 - 52): Lower left side wires outlet hole slit Wiring hole Junction box Wall hole and wiring hole. Diameter: Ø8 - Ø10 Stucco Folded cable To prevent water from penetrating into the control panel, use anchoring and stucco to seal the passage holes when installing the wires. ST.006126/007 MAGIS M4/30...
Page 37
Installation of front cover. After having positioned the front cover, close it without blocking the wire during installation. Key (Fig. 53): The sensor must be sheltered from humidity Install the rear cover correctly and firmly close the front and rear covers; otherwise the front cover will fall off. ST.006126/007 MAGIS M4/30...
TYPICAL APPLICATION EXAMPLES. The following application examples are for illustrative purposes only for units 4-16 kW. UNITS 4-16 KW: APPLICATION 1. FHL1 FHL2 FHLn 11.2 Modbus 11.1 11.3 Pos. Assembly unit Pos. Assembly unit Main unit 11.1 TBH: Domestic hot water storage tank backup heater Control panel 11.2 Coil 1, of DHW storage tank...
Page 39
• TBH check (tank booster heater). The TBH function is set on the control panel (Chap. 10.1 “Overview of DIP switch settings.“). 1) When the TBH is enabled, TBH can be activated by means of the "FAST DHW" function on the control panel; in DHW mode, TBH will be activated automatically when the initial temperature T5 of the domestic hot water is too low or when the target temperature of the domestic hot water is too high at low room temperature.
Page 40
With Indoor unit backup heater. Pos. Assembly unit Pos. Assembly unit Main unit Filter (accessory) Control panel Control valve Sv1: 3-way valve for DHW tank Cut-off valve Separator storage tank Filling valve Automatic air purge valve Discharge valve Discharge valve Tap water inlet pipe P_o: Zone 1 circulation pump Hot water valve...
UNITS 4-16 KW: CONTROL OF A ZONE WITH TWO-PIPE SEPARATOR STORAGE TANK. One Zone Control. S20-1 Pos. Assembly unit Pos. Assembly unit Main unit Discharge valve Control panel Manifold/distributor Two-pipe separator storage tank S20-1 Room thermostat Expansion vessel Floor heating circuit 1...
8.3 UNITS 4-16 KW: CONTROL OF A ZONE WITH SEPARATOR STORAGE TANK. The "6.1 ROOM THERMOSTAT" control for space heating or cooling can be set on the control panel. It can be set in three modes: "MODE SET"/"ONE ZONE"/"DOUBLE ZONE". The unit can be connected to a high-voltage room thermostat and to a low-voltage room thermo- stat.
Page 43
Mode setting control. FCU1 FCU2 FCUn FHL1 FHL2 FHLn Pos. Assembly unit Pos. Assembly unit Main unit Discharge valve Control panel Manifold/distributor Separator storage tank Bypass valve Automatic air purge valve SV2: Summer/Winter 3-way valve Discharge valve Room thermostat P_o: Zone 1 circulation pump Floor heating circuit 1...
Page 44
Double zone control. RAD.1 S20-2 RAD.2 S20-1 RAD.n ZONA2 23.2 23.1 Modbus FHL1 FHL2 FHLn Pos. Assembly unit Pos. Assembly unit Main unit Manifold/distributor Control panel 23.1 SV3: Zone 2 mixing valve Separator storage tank 23.2 P_c: Zone 2 circulation pump Automatic air purge valve S20-1 Zone 1 Room thermostat...
Page 45
• Circulation pumps operation. When Zone 1 is ON, P_o starts to run; when Zone 1 is OFF, P_o stops. When Zone 2 is ON, SV3 alternates between ON and OFF according to the set Tw2, P_c remains ON; when Zone 2 is OFF, SV3 is OFF, P_c stops.
UNITS 4-16 KW: CASCADE SYSTEM. Pos. Assembly unit Pos. Assembly unit Master Unit 11.1 TBH: Heater of DHW storage tank 1.2... n Slave Unit 11.2 DHW storage tank coil 1 Control panel 11.3 Coil 2 of DHW storage tank for thermal solar system Sv1: 3-way valve for DHW tank Filter (accessory) Separator storage tank...
Page 47
• Domestic hot water heating. Only the master unit (1.1) can function in "13.2 DHW MODE". T5S is set on the control panel (2). In DHW mode, SV1 (3) remains ON. When the master unit runs in DHW mode, the slave units can operate in space cooling/heating mode. •...
The following application examples are for illustrative purposes only for units 18-30 kW. 8.5 UNITS 18-30 KW: APPLICATION 1. Space heating with a room thermostat connected to the unit. S20-1 ---- FHL1 FHL2 ---- FHLn Pos. Assembly unit Pos. Assembly unit Heat pump S20-1 Room thermostat...
UNITS 18-30 KW: APPLICATION 2. Space heating without a room thermostat connected to the unit. The domestic hot water tank is connected to the unit and the tank has the solar heating system. 12.1 12.1 12.3 12.2 ---- FHL1 FHL2 ---- FHLn Pos.
Page 50
• Operation of the circulation pump. The circulation pump (1.7) and (10) runs as long as the unit is on for space heating. The circulation pump (1.7) runs as long as the appliance is on for domestic hot water (DHW) heating. •...
UNITS 18-30 KW: APPLICATION 3. Application for space heating and cooling with a room thermostat suitable for switching heating/cooling when connected to the unit. Heating is supplied by the floor heating circuits and the fan coils. Cooling is only carried out by the fan coils. Domestic hot water is sup- plied by the domestic hot water storage tank connected to the unit.
Page 52
• Pump operation and space heating and cooling. The unit will switch to heating or cooling mode depending on the setting made on the room thermostat. When the room thermostat (S20) demands space heating/cooling, the pump is activated and the unit (1) switches to heating/cooling mode. The unit (1) will run to reach the required cold/hot water outlet temperature.
UNITS 18-30 KW: APPLICATION 4. Application with double setpoint function with two room thermostats, connected to the unit. - Space heating with application of two room thermostats by means of floor heating and fan coils. The floor heating circuits and the fan coils require different operating water temperatures.
Page 54
Wiring of the room thermostat S20-1 (for fan coils) and S20-2 (for floor supply circuits) must follow “method C” as described in chap. 9.7 “Connection for other components.“ / “For room thermostat:“, and the thermostat that is connected to input “C” must be positioned in the zone where the floor heating circuits are installed (zone B), the other connected to input “H”...
UNITS 18-30 KW: APPLICATION 5. Application with double setpoint function without room thermostat, connected to the unit. - Heating is supplied by the floor heating circuits and the fan coils. The floor heating circuits and the fan coils require different operating water temperatures.
Page 56
• The volume of the separator storage tank (8) must be greater than 40 L. The drain valve (6) must be installed in the lowest posi- tion of the water system. • Since the temperature sensor connected in the control panel is used to detect the room temperature, the control panel (4) must be located in the room where the floor heating circuits and the fan coils are installed and far from the heating source.
8.10 UNITS 18-30 KW: CASCADE SYSTEM APPLICATION. The units are installed in parallel and can be used for cooling, heating and hot water. - 6 units can be connected in parallel. For the connection diagram of the electric control system of the system in parallel, refer to Chap. 9.7 “Remove the cover of the main compartment.“.
OVERVIEW OF THE UNIT. DISASSEMBLING THE UNIT. Models 4-16 kW. 4/6 kW 8/10/12/14/16 kW Key (Fig. 68): Key (Fig. 69): Port 1 - To access the compressor, the electric parts and the hydraulic Port 1 - To access the compressor and the electric components. compartment.
Page 59
Push the grid to the left until it stops, then pull the right border to remove it. You may also invert the procedure. Pay attention not to injure your hands. ST.006126/007 MAGIS M4/30...
MAIN COMPONENTS. Hydraulic module 4-6 kW and 8-16 kW. 4/6 kW 8-16 kW Pos. Assembly unit Description The residual air in the water circuit will be removed automatically Automatic air purge valve from the water circuit. Balances the pressure of the water system (Volume of expansion Expansion vessel vessel 8 L).
Page 61
Hydraulic module 18-30 kW. Diagram of hydraulic system 18-30 kW. 12.2 12.2 12.1 12.1 Pos. Assembly unit Description The air left in the water circuit will be removed automatically from Automatic air purge valve the water circuit. Balances the pressure of the water system. (Volume of expansion Expansion vessel vessel 8 L) Circulation pump...
ELECTRONIC CONTROL BOX. Models 4-6 kW. Key (Fig. 76): Control board of Inverter module (PCB A) Main control board of system with heat pump (PCB B) Main control board of hydraulic module 8 kW model. Key (Fig. 77): Control board of Inverter module (PCB A) Main control board of system with heat pump (PCB B) Main control board of hydraulic module ST.006126/007...
Page 63
Single phase models 12-14-16 kW. Key (Fig. 78): Control board of Inverter module (PCB A) Main control board of system with heat pump (PCB B) Main control board of hydraulic module Three-phase models 12-14-16 kW. Key (Fig. 79): Control board of Inverter module (PCB A) Main control board of system with heat pump (PCB B) Main control board of hydraulic module Filter board (PCB C)(on the back of PCB B, only for three-phase unit)
Page 64
Models 18-30 kW. Key (Fig. 80): Filter board (PCP C) Inverter module (PCB A) Main control board of unit (PCB B) Main control board of hydraulic module Rear view Front view ST.006126/007 MAGIS M4/30...
Page 65
Main control panel of hydraulic module. CN24 CN21 CN28 CN16 CN32 CN13 CN15 CN29 CN18 CN25 CN42 CN40 DIS1 CN31 CN41 CN22 CN35 CN36 CN17 25 26 27 14 15 CN11 CN30 Port Code Assembly unit CN21 HEAT Power supply port Not used DIS1 Digital display...
Page 66
Port Code Assembly unit CN13 Port for domestic hot water temperature sensor CN15 Port for zone 2 flow temperature sensor CN18 solarT Port for solar collector lower temperature sensor CN17 POMPA_BP Port for variable speed pump communication Room thermostat control port (heating mode) CN31 Room thermostat power supply port Room thermostat control port (cooling mode)
Page 67
Single phase for units 4-16 kW. PCB A, 4-8 kW, Inverter Module For 4-6 kW, two capacitors CN20 Pos. Assembly unit Pos. Assembly unit U compressor connection port Reserved (CN302) V compressor connection port Port for communication with PCB B (CN32) W compressor connection port Input port N for rectifier link (CN502) Output port for +12V/9V (CN20)
Page 68
PCB B, main control board of heat pump system CN10 CN27 CN11 CN22 CN24 CN17 CN26 CN28 CN13 CN55 CN18 CN14 CN29 CN7 CN5 CN6 CN16 CN19 CN21 CN33 CN2 CN30 CN36 CN37 CN38 CN20 26 25 24 Pos. Assembly unit Pos.
Page 69
Three phase for units 12-14-16 kW. PCB A, Inverter Module CN16 CN22 CN15 CN23 CN17 CN18 CN20 CN19 Pos. Assembly unit Pos. Assembly unit Output port for +15V (CN20) L1 power supply input port (CN16) W compressor connection port (CN19) P_in input port for IPM module (CN1) V compressor connection port (CN18) Port for communication with PCB B (CN8)
Page 70
PCB B, main control board of heat pump system CN41 CN26 CN24 CN36 CN21 CN18 CN31 CN29 CN10 CN35 CN11 CN28 CN20 CN37 CN27 V i n CN22 CN30 CN38 CN53 CN109 Pos. Assembly unit Pos. Assembly unit Port for earth cable (CN38) Port for Tp temperature sensor (CN8) Port for external room temperature sensor and condenser Port for 2-way valve 6 (CN27)
Page 71
PCB C, Three-phase filter board 12/14/16 kW CN204 CN205 CN206 CN30 CN213 CN214 CN202 CN211 CN203 CN200 CN201 CN212 Pos. Assembly unit Pos. Assembly unit L2 power supply (CN201) Port for communication with PCB B (CN8) L3 power supply (CN200) L3 filtering power (L3) N power supply (CN203) L2 filtering power (L2)
Page 72
Inverter module 18-30 kW. CN16 CN22 CN15 CN23 CN12 CN13 CN20 CN14 Pos. Assembly unit Pos. Assembly unit Output port for +15V (CN20) Input port for high pressure switch (CN23) Port for communication with PCB B (CN8) Port for power supply change (CN2) W compressor connection port L1 filtering port (L1) V compressor connection port...
Page 73
Main control board units 18-30 kW. CN41 CN26 CN24 CN36 CN21 CN18 CN31 CN29 CN10 CN35 CN11 CN28 CN16 CN37 CN20 CN22 CN27 20 V V i n CN30 CN38 CN107 CN109 CN53 Pos. Assembly unit Pos. Assembly unit Power supply port for PCB B (CN41) Port for another temperature sensor (CN35) IC programming port (CN11) Port for XYE communication (CN28)
Page 74
18-30 kW units filter board CN204 CN205 CN206 CN30 CN214 CN202 CN203 CN200 CN201 CN212 Pos. Assembly unit Pos. Assembly unit L3 power supply (L3) Power supply port for main control board (CN30) L2 power supply (L2) L1 filtering power (L1) L1 power supply (L1) L2 filtering power (L2) N power supply (N)
Page 78
Legenda (Fig. 94): Room thermostat (low voltage) Legenda codici colori (Fig. 94): Compressor inverter control board Smart Grid Black Compressor Lower fan Blue Filter board Upper fan Brown Ferrite core Pump Yellow/Green Hydronic module control board HEAT3 Condensate antifreeze heating cable Gas circuit main control board White Yellow...
WATER PIPES. All the lengths and distances from the pipes have been taken into consideration. Requirements The maximum admissible length of the cable of the temperature probe is 20 m. This is the maximum admissible distance be- tween the domestic hot water storage tank and the unit (only for installations with domestic hot water storage tank). The cable of the probe supplied with the domestic hot water storage tank is 10 m long.
Page 80
Water circuit connection. The water connections must be performed properly according to the labels applied on the heat pump, indicating water inlet and outlet. Be careful not to deform the unit’s pipes by exerting excessive force when connecting the pipes. Pipe deformations can cause the unit to malfunction.
Page 81
Models 4-16kW. Models 18-30kW. Key (Fig. 99 - 100): Keep dry. “Anti-clockwise rotation, remove the flow switch. Dry the flow switch completely.” When the unit remains idle for a long time, make sure it remains on. If you want to cut power, the water should be completely drained from the system to prevent the unit and pipes from being damaged by freezing.
FILLING WITH WATER. - Connect the water feed to the filling valve and open the valve. - Make sure that the automatic air purge valve is open (at least 2 turns). - Fill with water at a pressure of approximately 2.0 bar. Remove as much air in the circuit as possible by using the air purge valves. Models 4-16kW.
WIRING ON FIELD. A main switch or another disconnection device, with separation of contacts in all poles, must be incorporated in the fixed wiring in compliance with local laws and standards. Switch of power before performing any connection. Only use copper cables.
Page 84
Wiring overview. • Models 4-16kW. The illustration below provides an overview of the field wiring required between the different parts of the system. AHS1 AHS2 1AUS 2AUS DFT2 DFT1 IBH1 3AUS CN11 CN30 Innen Pos. Assembly unit Pos. Assembly unit Heat pump SV2: Summer/Winter 3-way valve Solar collector...
Page 85
Number of conductors Pos. Description Maximum operating current required Signal cable for thermal solar station activation 200 mA Control panel cable 200 mA Room thermostat cable 200 mA (a) Solar pump control cable 200 mA (a) Zone 1 circulation pump control cable 200 mA (a) DHW circulation pump control cable 200 mA (a)
Page 86
• Guidelines for field wiring. Switch off power before removing the service panel of the electric switchgear. - Secure all the cables with clamps. - Systems equipped with a domestic hot water tank require a dedicated power supply circuit for the storage tank heater. Refer to the Use and installation manual of the domestic hot water storage tank.
Page 87
Number of conductors Pos. Description Maximum operating current required Solar collector signal cable 200 mA Control panel cable 200 mA Room thermostat cable 2 or 3 200 mA (a) Probe cable for Tw2 Domestic hot water pump control cable 200 mA (a) 10 / 11 3-way valve control cable 2 or 3...
Page 88
Precautions for electric power wiring. When connecting the power terminal, use the ring cable lug with insulation enclosure (See Figure 108). Use a power cable compliant with specifications and firmly connect the power cable. Make sure the cable is firmly secured so that it is not yanked off by an outside force.
Page 89
Safety device requirements. 1. Select the cable diameters (minimum value) individually for each unit based on the table. If the rated current exceeds 63A, the diam- eters of the wires must be selected based on national regulations on wiring. 2. The maximum admissible variation of the phase to phase voltage range is 2%. 3.
Page 90
Connection of power cable of the cascade system. • Connection diagram of the electric control system of the cascade system (1N~) H1 H2 H1 H2 H1 H2 ..Legenda (Fig. 113): Master Unit Slave 1 unit Master Unit Slave 2 unit Slave X unit Slave unit On/Off Switch...
Page 91
• Connection diagram of the electric control system of the cascade system (3N~) L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N H1 H2 H1 H2 H1 H2 ..Legenda (Fig. 114 ): Master Unit Slave 1 unit Master Unit...
Page 92
Connection for other components. P_c P_o P_s P_d AHS1 AHS2 1OFF 2OFF IBH1 N 3ON DFT2 DFT1 3OFF CN11 CN30 Code Print Connection to Code Print Connection to Active solar station contact ① Control panel ① Thermostat Inlet CN30 ② Room (High voltage) Cascade system SV1 (3-way valve for DHW...
Page 93
The board of the main hydraulic module supplies two types of control signal ports: Type 1: Potential-free contact. For example: Key (Fig. 116 ): Type 1 Running 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 13 14 15 16 17 9 1 0 2 3 2 4 2...
Page 94
380 Vac 50Hz - Three-phase version System demand CN11-5 230V DHW demand Winter (heating) CN11-8 230V Summer (cooling) The following electrical connection diagram refers to the 3-way diverter valves (M50 and M52) supplied by Immergas being used as an optional kit.
Page 96
The wiring of the components is illustrated below. - Connect the cable to the appropriate terminals as shown in the figure. - Secure the cable firmly. 4. For the 3-way valves SV1, SV2 and SV3: 25 26 27 28 1 2 3 4 5 25 26 27 28 29 30 31 32...
Page 97
5. For Zone 1 pump (PUMP_O): Key (Fig. 122): Power supply Voltage 220-240VAC Maximum operating current (A) 25 26 27 28 1 2 3 4 5 Minimum wiring size (mm 0,75 29 30 31 32 6 7 8 9 10 Type of signal of control port Type 2 CN11...
Page 98
7. For DHW recirculation pump (PUMP_D): Key (Fig. 124 ): Power supply Voltage 220-240VAC Maximum operating current (A) 25 26 27 28 Minimum wiring size (mm 0,75 1 2 3 4 5 29 30 31 32 6 7 8 9 10 Type of signal of control port Type 2 CN11...
Page 99
9. For solar control unit contact: Legenda (Fig. 126): Connect to the solar control unit. Request active with220-240V input. Voltage 220-240VAC Maximum operating current (A) 25 26 27 28 Minimum wiring size (mm 0,75 1 2 3 4 5 29 30 31 32 6 7 8 9 10 CN30 CN11...
Page 100
10. For room thermostat: Room thermostat type 1 (High-voltage): “POWER SUPPLY INPUT” supplies the operating voltage to RT, does not directly supply volt- age to the RT connector. The port“15 L1” supplies 220V voltage to the RT connector. Room thermostat type 2 (Low-voltage): “POWER SUPPLY INPUT” supplies the working voltage to RT. There are two optional connection methods that depend on the type of room thermostat.
Page 101
There are three methods to connect the thermostat cable (as described in the previous images) and it depends on the application. • METHOD A (Set mode control). RT can control heating and cooling individually, like the control panel for 4-pipe FCU. When the hydraulic module is connected with the external temperature controller, on the control panel, in the "FOR SERVICEMAN"...
Page 103
There are three methods to connect the thermostat cable (as described in the previous images) and it depends on the application. • METHOD A (Set mode control). RT can control heating and cooling individually, like the control panel for 4-pipe FCU. When the hydraulic module is connected with the external temperature controller, on the control panel, in the "FOR SERVICEMAN"...
Page 104
11. To activate the tank booster heater (TBH): Key (Fig. 133): Power supply Voltage 220-240VAC Maximum operating current (A) Minimum wiring size (mm 0,75 Type of signal of control port Type 2 The unit only sends the ON/OFF signal to the heater. 12.
Page 105
13. For remote switch off: Legenda (Fig. 135 ): Close: Switch-off CN24 CN21 CN28 CN16 CN32 CN13 CN15 CN29 CN18 CN25 CN42 CN40 DIS1 CN31 CN41 CN22 CN35 CN36 CN17 CN11 CN30 14. For the alarm signal output: Legenda (Fig. 136): Alarm signal Voltage 220-240VAC...
Page 106
15. For SMART GRID: The unit has the smart grid function, there are two ports on the PCB to connect the SG signal and the EVU signal as follows: CN24 CN21 CN28 CN16 CN32 CN13 CN15 CN29 CN18 CN25 CN42 CN40 DIS1 CN31...
START UP AND CONFIGURATION. The unit must be configured by the installer to be adapted to the installation environment (outside weather, installed options, etc.) and to the competence of the user. It is important that all of the information in this chapter be read in sequence by the installer and that the system be configured as applicable.
10.2 INITIAL START-UP AT LOW OUTDOOR TEMPERATURES. During the initial start-up and when the water temperature is low, it is important to heat the water gradually. Otherwise the concrete floor could crack due to rapid temperature excursions. For further details, please contact the person in charge of making the concrete floor. To perform this operation, the minimum set flow temperature of the water can be reduced to a value between 25°C and 35°C by adjusting it on “FOR SERVICEMAN”...
10.4 THE CIRCULATION PUMP. Models 4-16 kW. External available static pressure VS Flow rate. External available static pressure VS Flow rate. 4-6 kW 8-10 kW Q (m Q (m External available static pressure VS Flow rate. External available static pressure VS Flow rate. 12-14 kW 16 kW Q (m...
Page 110
Models 18-30 kW. The pump speed can be selected by adjusting the red knob on the pump. The point indicated by the notch indicates the pump speed. The default setting is the maximum speed (3). If the water flow in the system is too high, the speed can be set at low (1). The relationship between the external available static pressure and the water flow rate is indicated in the chart below: External available static pressure VS Flow rate.
Page 111
- The fault signal is indicated by the LED display. - The fault warning LED remains lit red. - The pump switches off (according to the error code) and tries to perform a cyclical restart. • EXCEPTION: Error code E10 (block). After about 10 minutes the pump switches off permanently and the error code is displayed.
10.5 ON-FIELD SETTINGS. The unit must be configured based on the installation environment (outside weather, installed options, etc.) and on the request of the user. Several settings are available. These settings can be accessed and programmed from the section “FOR SERVICEMAN” on the con- trol panel.
Page 113
Information on “FOR SERVICEMAN”. The “FOR SERVICEMAN” section is designed to allow the installer to set the parameters. - Definition of the composition of the devices. - Setting the parameters. How to access section “FOR SERVICEMAN”. Go to > FOR SERVICEMAN. Press FOR SERVICEMAN Please input the password: ENTER...
Page 114
Setting "13.2 DHW MODE". DHW = domestic hot water. Go to > FOR SERVICEMAN > 1. DHW MODE SETTING. Press . The following pages will be displayed: 1. DHW MODE SETTING 1. DHW MODE SETTING 1.1 DHW MODE 1.16 t_DI_MAX 1.2 DISINFECT 1.17 t_DHWHP_RESTRICT 1.3 DHW PRIORITY...
Page 115
Setting "MODE COOLING". Go to >FOR SERVICEMAN > 2. COOL MODE SETTING. Press . The following pages will be displayed: 2. COOL MODE SETTING 2. COOL MODE SETTING 25°C 2.1 COOL MODE 2.11 T4C2 2.2 t_T4_FRESH_C HOURS 2.12 ZONE1 C-EMISSION 43°C 2.3 T4CMAX 2.13 ZONE2 C-EMISSION...
Page 116
Auto Mode Setting. Go to > FOR SERVICEMAN > 4.AUTO MODE SETTING. Press . The following page will be displayed: 4.AUTO MODE SETTING 25°C 4.1 T4AUTOCMIN 17°C 4.2 T4AUTOHMAX ADJUST Temp. Type Setting. • Information on “5. TEMP. TYPE SETTING”. The "5.
Page 117
If "5.1 WATER FLOW TEMP." and "5.2 ROOM TEMP." menus are set at "YES", while "5.3 DOUBLE ZONE" is set at "NON" or "YES", the following pages will appear: Homepage (zone 1) Additional page (zone 2) ◄ In this case, the setting value of zone 1 is T1S, the setting value of zone 2 is T1S2 (the corresponding T1S2 is calculated based on the climat- ic curves).
Page 118
Room Thermostat • "6. ROOM THERMOSTAT" menu information. The "6. ROOM THERMOSTAT" menu is used if the room thermostat is available. • How to set the "6. ROOM THERMOSTAT" menu. Go to > FOR SERVICEMAN > 6. ROOM THERMOSTAT. Press .
Page 119
Setting Holiday Away. "8.HOLIDAY AWAY SETTING" is used to set the outlet water temperature to prevent freezing during holidays. Go to > FOR SERVICEMAN > 8.HOLIDAY AWAY SETTING. Press . The following page will be displayed: 8.HOLIDAY AWAY SETTING 8.1 T1S_H.A_H 20°C 8.2 T5S_H.A._DHW 20°C...
Restore Factory Settings. The factory setting "10. RESTORE FACTORY SETTINGS" is used to restore all the parameters set in the control panel to the factory set- ting. Go to > FOR SERVICEMAN > 10. RESTORE FACTORY SETTINGS. Press . The following page will be displayed: 10.
Page 121
Test Run. The "11. TEST RUN" menu is used to check correct operation of the valves, de-aeration, operation of the circulation pump, cooling, heat- ing and domestic hot water heating. Go to > FOR SERVICEMAN > 11. TEST RUN. Press .
Page 122
If you select "11.2 AIR PURGE" and press , the following page is displayed: 11. TEST RUN Test run is on. Air purge is on. ENTER When in the air purge mode, SV1 opens, SV2 closes. 60 seconds later, the pump in the unit (PUMP_I) will run for 10 minutes during which the flow switch will not work.
Page 123
When the "11.5 HEAT MODE RUNNING" function is selected, the following page is displayed: 11. TEST RUN Test run is on. Heat mode is on. The outlet water temperature is 15°C. ENTER During execution of the “HEATING” test, the default temperature of the outlet water is 35°C. The IBH switches on after the compressor has been operating for 10 minutes.
Page 124
Special Functions. When in special function mode, the control panel cannot work, it does not go back to the main screen and the screen shows the page that executes the special function, the control panel does not block. During operation of special functions, other functions cannot be used (WEEKLY SCHEDULE/TIMER, HOLIDAY AWAY, HOLIDAY HOME).
Page 125
The following page will be displayed: 12.1 PREHEATING FOR FLOOR Do you want to turn off the preheating for floor function? ENTER to scroll the cursor to "YES" and press , preheating for floor switches off. Operation of the unit during preheating of the floor is described in the figure below: Key (Fig.
During floor drying up, only the button is valid. When the heat pump is not running, the floor drying up mode is deactivated when the backup heating source is not available. If you want to deactivate floor drying up, scroll the cursor on "YES" and press 12.2 FLOOR DRYING UP Do you want to turn off the floor drying up function?
Page 127
Limits Power Input - How to set in "14. POWER INPUT LIMITATION" menu. Go to > FOR SERVICEMAN > "14. POWER INPUT LIMITATION. 14. POWER INPUT LIMITATION 14.1 POWER INPUT LIMITATION ADJUST Limitation of input current, 0=NO, 1-8=TYPE 1-8 (the data are indicated in ampere) (A)) The following data are indicated in ampere) (A).
Page 128
Input Define. - How to set in "15. INPUT DEFINE" menu. Go to > FOR SERVICEMAN > 15. INPUT DEFINE. 15. INPUT DEFINE 15. INPUT DEFINE 15.1 M1/M2 15.11 PUMP_I SILENT MODE 15.2 SMART GRID 15.12 DFT1/DFT2 ALARM 15.3 Tw2 15.4 Tbt1 15.5 Tbt2 ADJUST...
Page 129
HMI Address setting. - How to set the "17.HMI ADDRESS SET" menu. Go to > FOR SERVICEMAN > 17.HMI ADDRESS SET. 17.HMI ADDRESS SET 17.1 HMI SET 17.2 HMI ADDRESS FOR BMS 17.3 STOP BIT ST.006126/007 MAGIS M4/30...
Setting the parameters. The parameters in this chapter are shown in the table below. Maxi- Interval Order number - Code Status Default Minimum Unit definition 1.1 DHW MODE Enable or disable DHW mode: 0=NON, 1=YES Enable or disable disinfect mode: 0=NON, 1.2 DISINFECT 1=YES Enable or disable DHW priority mode:...
Page 131
Maxi- Interval Order number - Code Status Default Minimum Unit definition Enable or disable cooling mode: 0=NON, 2.1 COOL MODE 1=YES The update time of the climatic curves for 2.2 t_T4_FRESH_C hours cooling mode The highest outdoor temperature for cooling 2.3 T4CMAX °C mode...
Page 132
Maxi- Interval Order number - Code Status Default Minimum Unit definition The type of zone1 terminal for heating mode: 3.12 ZONE1 H-EMISSION CVC fan coil), RAD (radiator), CRP (floor radiant) The type of zone2 terminal for heating mode: 3.13 ZONE2 H-EMISSION CVC fan coil), RAD (radiator), CRP (floor radiant) The delay time to stop the pump after the...
Page 133
Maxi- Interval Order number - Code Status Default Minimum Unit definition 12.1 PREHEATING FOR The outlet water temperature setting during °C FLOOR - T1S initial preheating of the floor 12.1 PREHEATING FOR Floor preheating duration TIME FLOOR - t_FIRSTFH 12.2 FLOOR DRYING UP - Heating days during floor drying up WARM UP TIME(t_DRYUP) 12.2 FLOOR DRYING UP -...
Page 134
Maxi- Interval Order number - Code Status Default Minimum Unit definition 15.6 Ta Enable or disable Ta: HMI=NON, IDU=YES 15.7 Ta-adj. The correct Ta value on the control panel °C Select SOLAR INPUT: 0=NON, 1=Tsolar, 15.8 SOLAR INPUT 2=SL1SL2 15.9 F-PIPE LENGTH Not used 15.10 RT/Ta_PCB Enable or disable RT/Ta_PCB: 0=NON, 1=YES...
TEST MODE AND FINAL CHECKS. The installer must check that the unit works properly after installation. 11.1 FINAL CHECKS. Before switching on the appliance, read the following recommendations: - When installation is complete and all the necessary settings have been made, close all the front panels of the unit and put the unit cover back on.
• It is prohibited to leave the unit unattended if the protective casing has been removed. The following checks must be carried out at least once a year by qualified Immergas personnel. • Water pressure. - Check the water pressure: if below 1 bar, restore it.
TROUBLESHOOTING. This section provides useful information for the diagnosis and correction of certain problems which can occur in the unit. Troubleshooting and the relative corrective actions can only be done by your local technician. 13.1 GENERAL GUIDELINES. Before beginning troubleshooting, perform a thorough visual inspection of the unit, looking for evident defects such as loose connec- tions or faulty wiring.
Page 138
Symptom 3: the pump makes noise (cavitation). POSSIBLE CAUSES CORRECTIVE ACTION There is air in the system. Purge the air. Check the water pressure: it should be >1 bar (the water is cold). Check that the expansion vessel is not damaged. The pressure of the water entering the pump is too low.
Symptom 7: the "DHW" mode cannot switch immediately to heating mode. POSSIBLE CAUSES CORRECTIVE ACTION Set "1.18 t_DHWHP_MAX" at the minimum value, the recommended value is 60 min. Heat exchanger for space heating not large enough. If the circulation pump outside of the unit is not controlled by the unit, try to connect it to the unit.
13.3 OPERATION PARAMETERS. This manual is intended for the installer or service engineer controlling the operating parameters. - On the main screen, go to > OPERATION PARAMETER. - Press . There are nine pages of operation parameters, as indicated below. Press to scroll through them.
13.4 ERROR CODES. When a safety device trips, an error code is displayed on the control panel (which does not include an external failure). The table below lists all of the errors and corrective actions. Reset the safety device by switching the unit off and back on. If this safety device reset procedure fails, contact your local dealer.
Page 142
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection 1. Check the sensor resistance. 2. The connector of sensor T4 is loose. Reconnect it. Error of room temperature sensor (T4). 3. The connector of sensor T4 is wet or there is water inside. Remove the water, dry the connector.
Page 143
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection 1. Check the sensor resistance. 2. The connector of sensor Tbt2 is loose. Reconnect it. Error of low temperature sensor (Tbt2) of 3. The connector of sensor Tbt2 is wet or there is water inside. the thermostat manifold.
Page 144
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection 1. The same reason as for P1. Protection against compressor overcur- 2. The supply voltage of the unit is low, increase the supply voltage rent.
Page 145
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection Fan protection. Check the condition of the fan and of the fan motor. Antifreeze protection. The unit automatically returns to normal operation. 1. The protection of the heat exchanger has not been removed. Remove the protection.
Page 146
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection 1. Check the sensor resistance. 2. The connector of sensor T2B is loose. Reconnect it. Fault of outlet temperature sensor (T2B) of 3. The connector of sensor T2B is wet or there is water inside. refrigerant from the plate heat exchanger Remove the water and dry the connector.
Page 147
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection 1. The signal wires of the slave units and of the master unit are not connected effectively. After having checked that all the signal wires are properly connected, and having made sure that there is no strong electricity or strong magnetic interferences, switch the unit back on.
Page 148
Supervision Operation anomaly Error Code Cause of fault and corrective action System Error Code or protection 1. The supply voltage of the unit is low, increase the supply voltage to the required range. 2. The space between the units is too narrow for the thermal exchange.
TECHNICAL SPECIFICATIONS. 14.1 GENERAL. Models 4-16 kW. Single-phase Single-phase Single-phase Three phase 4/6 kW 8 kW 12/14/16 kW 12/14/16 kW Nominal capacity Chap.technical data Dimensions HxWxD 718x1295x426 mm 865x1385x523 mm 865x1385x523 mm 865x1385x523 mm Package dimensions HxLxP 885x1375x475 mm 1035x1465x560 mm 1035x1465x560 mm 1035x1465x560 mm Minimum flow rate...
The manufacturer’s guidelines for maintenance and service must be complied with that all times. Should any doubts arise, con- tact the Authorised Immergas Technical Service for assistance. The following controls must be applied to systems that make use of flam- mable refrigerants: - Illegible markings or writings must be corrected.
Page 152
a) During repairs of sealed components, all power supplies must be disconnected from the appliance in operation before removing the sealed covers, etc. If it is absolutely necessary that the appliance be energised during maintenance, a permanently operated leak detec- tion device must be used, at the most critical point, to prevent a potentially hazardous situation.
Page 153
Before performing this operation, the technician must have extensive knowledge of the appliance and all its details. It is good practice that the refrigerant be recovered correctly. Before performing the intervention, an oil and refrigerant sample must be withdrawn. If an analysis needs to be performed before recovering the refrigerant, power must be available. a) Become acquainted with the appliance and its operation.
15.1 ATTACHMENTS ANNEX A: Refrigerant cycle Units 4-16 kW. Pos. Description Pos. Description Compressor Water inlet temperature sensor 4-way valve Expansion vessel Gas- liquid separator Circulation pump Air side heat exchanger Pressure relief valve Electronic expansion valve Y-filter One-way magnetic valve High pressure switch Filter Low pressure switch...
Page 155
ANNEX B: Refrigerant cycle Units 18-30 kW. Pos. Description Pos. Description Compressor Water outlet temperature sensor 4-way valve Water inlet temperature sensor Gas- liquid separator Automatic air purge valve Air side heat exchanger Expansion vessel Electronic expansion valve Circulation pump One-way electromagnetic valve Pressure gauge Tank...
Page 156
ANNEX C: Installation of additional electric heating cable on drainage pipe (optional not supplied by Immergas) Connect the electrical heating cable, on the drainage pipe, to terminal board XT3. Images are for reference purposes only; please refer to the actual product.
Page 157
12-14-16 kW (single phase) 12-14-16 kW (Three phase) Key (Fig. 217, 218): At the drain outlet heating belt ST.006126/007 MAGIS M4/30...
Page 158
18-30 kW Key (Fig. 219): At the drain outlet heating belt ST.006126/007 MAGIS M4/30...
Page 160
Immergas S.p.A. 42041 Brescello (RE) - Italy Tel. 0522.689011 immergas.com For Technical help or for Service call ... ALPHA HELPLINE Tel: 0344 871 8764 website: www.alpha-innovation.co.uk Nepicar House, London Road, Wrotham Heath, Sevenoaks, Kent TN15 7RS This instruction booklet is made of...
Need help?
Do you have a question about the Magis M 4 and is the answer not in the manual?
Questions and answers