ZOJE A6000-R Manual
ZOJE A6000-R Manual

ZOJE A6000-R Manual

Wr580fe control box

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ZOJE
A6000-R
W R 5 8 0 F E C o n t r o l b o x m a n u a l

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Summary of Contents for ZOJE A6000-R

  • Page 1 ZOJE A6000-R W R 5 8 0 F E C o n t r o l b o x m a n u a l...
  • Page 2 Course outline 1.Product composition 4. Parameter WR580FS 2.Interface definition Information 3. Monitoring interface 1. Motor function directly driver Function control system 2. Pedal control 1. Motor driving error 4. Pedal error Error 2. Monitoring error 5. Others error 3. Communication error...
  • Page 3: Control Box

    Product composition CONTROL BOX Control box information control box WR580FE model Machine factory control box type Main CPU type V108 program version control box 2021.07.09 date of manufacture PCB information 20210306 date of manufacture NC2002A5 PCB type 20200119 PCB design date If facing the problem of PCB and control box,please provide the above accurate information for service personnel to make judgment...
  • Page 4 Product composition MOTOR :80SF90-B5000-KG3 Motor model :5000RPM Motor speed :SE2002A2 Motor Encoder model...
  • Page 5 Product composition PEDAL Pedal model: PL-317 Pedal PCB model: SF17024A1...
  • Page 6 Product composition PANEL Panel model: WR580FE Panel PCB model: SH2019A4...
  • Page 7: Interface Definition

    Interface definition Definition 1)Program interface:43025-4AW def initio n PI N de finit ion P GND 1PI N 3PIN S WCLK(c lo ck ) (power g ro und ) 2PIN 4PI N SWDIO(date) 2)Pedal interface:5566-2*2Pin def init ion PI N d efinition PGND 1PIN PEDAL (signa l )...
  • Page 8 Interface definition Definition 4)Motor interface:VH-4P d efinit ion PI N de finition 1PI N A p hase 3 PIN C phase 2PI N B phase 4PIN GND(g round) 5) Motor encoder interface:SMH200-5P def initio n PI N d efinition 1PI N 4PIN HA LL A (...
  • Page 9: Monitoring Interface

    Monitoring interface 1. operation long press S ,enter monitoring interface ,choose items,press S enter and exit press Pedal operation,Read motor speed in real time Monitoring interface Pedal operation,Read the current required by motor operation in real time Monitor bus voltage( PCB bus DC power)...
  • Page 10 Basic feature introduction Basic feature introduction Upper and Confirm key lower needle positions Paramete setting Soft start...
  • Page 11: Parameter Set

    Parameter set 1. General recovery Shorts press p,enter the paratmeters interface : ▲▼ key choice paramter . perservtion ▲▼ ker modify paramter . perservtion Parameter set 2.Advanced paratmenters set , long press the screen display 000,Input 1. General paratmeters set password 2.
  • Page 12 Restor factory settings 1. General parameters recovery In the power off press and hold at the same time power on press S then general parameters recovery Restor factory settings 2. Advanced recovery 1. General parameters recovery: just recovery Enter the advanced recovery choice P-48 ,press...
  • Page 13 Up/Down needle position 1. Up / Down needle position press needle stop key switch up/down needle position down positon choice P-7 adjust up needle positon (fine tuning) up / down needle position choice P-8 ajust down needle position (fine tuning) 1.
  • Page 14 1. Needle substrare install machine position : from left to right of the screw align axis plane Ensure that there is no scratch between the needle stop substrate and the motor Needle substrare install 1. Ensure that the substrate is installed in the correct postition...
  • Page 15 Needle supplement function 1. Needle supplement function Needle mending method:In the operation interface,choice P-15 ,press S to confirm sleect needle patching method(0-3) 0:Hafe needle 1:Stitch 2:continuons hafe stitch 3:one continuons stitch Needle supplement function 1. Set the needle patching button function according to the acaual demand...
  • Page 16: Speed Adjust

    Speed adjust 1. maximum speed setting Normal speed:Press adjust speed Maximum speed lock:long press P input password ,choice P-49 press s confirm to Lock the maximum speed setting and in the operation interface,press Speed adjust adjust the speed 2. Minimum speed lock 1.
  • Page 17: Soft Start

    Soft start 1. Soft start Soft start:press soft start realization soft start on/off Soft start:choice P-04 Set up the soft sart the speed(200-1500) soft walt stitches :choise P-05 (1-15) stitches Soft start 1. set up soft start of speed and needle of stitches...
  • Page 18 Motor installation mehod motor installation method Installation precautions: use the mold installation that ensure the concentricity of motor and bearing Motor wire down,first fixed motor’s sator ,second fixed screw place the rotor the motor’s stator,from left to right ,the first screw is aligned with the Motor installation method axis plane 1.
  • Page 19 Pedal module 1.pedal zero position Long press S 2 seconds ,enter the monitor model . press ▲▼ choise the PDL , check the pedal’s voltage value The pedal’s angle how to adjust: opean the pedal’s shell , remove the pedal’s circuit board ,make pedal module the pedal angle is 450°±10°...
  • Page 20 pedal module 3. pedal trip Long press P ,input passworld 824 ,choise you need pedal value d e s c r i b e v a l u e p a r a m e t e r p e d a l n e e d a l l i f t P 5 1 4 1 5 v a l u e...
  • Page 21 control fault control fault when it’s judged that there is’s when it’s judged that there is’s a control problem contact the a control problem contact the technical personnel in the technical personnel in the corrspood area to repair and corrspood area to repair and replace the control replace the control motor fault...
  • Page 22 control fault when it’s judged that there is’s a control problem contact the technical personnel in the corrspood area to repair and replace the control Motor fault When it’s judged is judged that E09/E11 Resolvene there is a motor problem: 1: use a multimeter to measure E09: motor signal failure the three-phase im pedance of...
  • Page 23 control fault control fault when it’s judged that there is’s a control problem contact the technical personnel in the corrspood area to repair and replace the control Motor fault E15/E18 Resolvene Change the motor or motor’s enconder E15:Excessive motor current E18:software overcurrent Troubshooting:...
  • Page 24 Control falut long press S to 2 seconed. enter the monitor mode choice the UDC,Check the value whether is 320 If not ,need to change the control box Resolvene E01/E02 E01:System voltage too hight E02:System voltage too low Troubleshooting: 1:when power on.check the control is used at the factory 110V 220V...
  • Page 25 control fault operation box fault: change the operation box control fault:change the control E03 Resolvene E03:operation boxfault Troubleshooting: 1:Check whether the plug of the operation is good contact 2:Checl whether the componentes of operation box damaged 3:Is the operation box problem burned...
  • Page 26 control fault when it’s judged that there is’s a control problem contact the technical personnel in the corrspood area to repair and replace the control pedal fault E05 Resolvene 1:change the pedal’s line 2:change the pedal E05:pedal ID fault Troubleshooting: 1:Check the pedal and control connect is good 2:Check whether the plug between the...
  • Page 27 Operation box fault 1:change the operation box line 2:Change the operation No electric solution Control fault No electric soution:power on no display Troubleshooting: when it’s judged that there is’s 1:Check whether the connecting wire a control problem contact the between the power supply and control is technical personnel in the normal corrspood area to repair and...

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