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Related Manuals for Spanset Secutex Coilprotect ALTUS
Summary of Contents for Spanset Secutex Coilprotect ALTUS
- Page 1 Lifting Protection Materials COIL STORAGE Translated Version Coilprotect ALTUS...
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Page 3: Table Of Contents
Table of Contents 1.1 General Information ..........................1 1.2 Manufacturer Information ......................... 1 1.3 Factory Certificate, Inspection Certificate, and Acceptance Certificate according to DIN EN 10204 ..1 1.4 Copyright ..............................1 1.5 Definitions ..............................2 2.1 Safety Information ............................ 3 2.2 Regulations and guidelines ........................ - Page 4 9.1 General information on the procurement of spare parts ................22 10.1 Decommissioning and disposal ......................22...
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Page 5: General Information
Please read this manual carefully before use and keep it for future reference. In case of any uncertainties, contact the manufacturer. This operating manual has been created by SpanSet secutex to provide detailed information on the safe transport, handling, installation, maintenance, and repair of the product. In this context, "product" and "machine" are to be understood as synonyms. -
Page 6: Definitions
Introduction Definitions For the purposes of this document: Qualified Specialist: A qualified specialist is an individual with specific knowledge, skills, and experience in a particular field. These specialists typically have formal education or relevant work experience that qualifies them for their role. They are capable of performing complex tasks independently and responsibly, and bring a high level of expertise. -
Page 7: Safety Information
Safety Safety Safety Information Most accidents during the operation of technical products result from non-compliance with basic safety guidelines. By identifying potential risks at an early stage, an accident can be prevented before it occurs. Failure to follow the safety instructions could result in fatal or serious injury. As the manufacturer of the product, it is impossible for us to foresee all potentially dangerous situations. -
Page 8: Symbols, Bid Signs, And Signal Words
Safety Symbols, Bid Signs, and Signal Words This operating manual is equipped with a large number of mandatory and warning signs that are intended to convey important information and instructions to the user. These symbols are designed to identify potential hazards and take appropriate precautions. -
Page 9: Intended And Non-Intended Uses
Safety Intended and non-intended uses 2.6.1 Intended uses The intended use of coil-storage and steel strips as a substructure refers to the intended use and area of application of these special storage systems. These systems are mainly used in industrial applications to safely store and handle heavy loads such as steel coils (coiled steel strips) and steel strip rings. -
Page 10: Non-Intended Uses
Safety 2.6.2 Non-intended uses The improper use of a coil-storage and steel strips substructure refers to the use of these systems contrary to their intended function and specification. This can lead to safety risks, damage to materials and inefficient workflows. Here are some examples of improper uses: Overload: Storing coils or strip steel rings that exceed the maximum weight limit of the substructure can lead to •... -
Page 11: Mechanical, Substantial And Acoustic Hazards
Safety 2.7.1 Mechanical, substantial and acoustic hazards When handling very heavy, narrow or even wide coils and steel strips , various mechanical hazards can occur. Here are some of the main hazards: Improper anchoring: If the substructure is not properly anchored to the ground or structure, it can shift or tip •... -
Page 12: Residual Risks
Safety Residual risks 2.8.1 General residual risks When handling the product, different residual risks can occur in different phases of life. Although it is impossible to completely eliminate all risks, residual risks can be minimized by various measures. Here are some ways to avoid residual risks: Risk assessment: Conduct a thorough risk assessment to identify potential hazards and assess their likelihood •... -
Page 13: Area Of Application
Product description Product description Area of application Secutex Coil Storage for vertical storage of coils are specialized systems for the safe storage of coils. These coils, whether made of metal, plastic or other materials, are stored vertically to save space while protecting their integrity. The scope of these warehouses extends to various industries, including the metal processing industry, the automotive industry, plastic and film production, and the paper industry. -
Page 14: Schematic Representations
Product description Schematic representations secutex-Coilprotect Altus Pos. Designation Pos. Designation Coil or steel band ring Oil drip tray Stake out bar(60.3x4.0x1500) Steel construction substructure Impact and anti-slip pad (above) Row of holes for stakeout rods Perforated sheet insert (below) -
Page 15: Technical Dimensions
Product description Technical dimensions The following technical drawing shows the essential dimensions of coil storage. Please pay careful attention to these measurements when handling and using coil storage to ensure safe and efficient operation. This illustration refers to the product "Coilprotect Altus" in the length of 2,000 mm. The same dimensions also apply to coil storage in lengths of 1,000 mm, 1,500 mm, 2,500 mm and 3,000 mm, with only the basic length of the products differing. -
Page 16: Installation Instructions And Assembly Steps
Assembly and installation Assembly and installation Installation instructions and assembly steps Before fixing the floor, it must be ensured that the floor is level, drillable and sufficiently deep to securely fix the secutex coil storage. The connection of the construction to the floor must be stable to prevent any movement of the coil storage. -
Page 17: General Protective Measures And Rules Of Conduct
Operation Operation General protective measures and rules of conduct General requirements for operation with the product: Training: The operator should have undergone appropriate training that familiarizes him with the basic knowledge • of how to handle the product safely. This training can take place, for example, as part of vocational training or training. -
Page 18: Transport Options For Coils And Strip Steels
Operation Transport options for coils and strip steels The image below shows two different load handling devices that can be used for the safe transport and storage of coils; a suitable lifting strap and a C-hook. Both methods offer their own advantages and applications, which are described below. -
Page 19: Execution Steps For Correct Loading
Operation 5.3.3 Execution steps for correct loading The following is a detailed step-by-step guide to the correct loading of coils or strip steels. This guide is intended to ensure that the entire process is carried out safely and efficiently, and that all necessary safety measures are observed. -
Page 20: General Information On Storage
Storage and transport Storage and transport General information on storage When storing the product, the following points should be observed: Location: The storage site should be dry, well ventilated and protected from direct sunlight. Moisture can lead to corrosion, while direct sunlight can weaken the materials. Cleanliness: The product should be cleaned before storage to remove dirt, dust and other contaminants. -
Page 21: Maintenance Personnel
Maintenance Maintenance Maintenance personnel The maintenance of products may only be carried out by qualified persons. The exact requirements for qualification may vary depending on the type of products and the legal requirements. Typically, individuals should have the following skills and knowledge: Professional competence: The persons should have the necessary specialist knowledge and skills to be able to •... -
Page 22: Legal Framework
Maintenance Legal framework In Germany, inspections of equipment are carried out by qualified personnel. The exact requirements and qualifications for inspection personnel may vary depending on the type of equipment and specific regulations. The legal basis for conducting inspections in Germany is laid down in various laws and regulations, including: Ordinance on Industrial Safety and Health (BetrSichV): The Ordinance on Industrial Safety and Health regulates •... -
Page 23: Inspection And Maintenance Interval
Maintenance Inspection and maintenance interval The time intervals for inspections and maintenance of the product depend on the duration of use and the stress of use. Typically, short, regular inspections and maintenance are recommended to ensure the proper functioning of the product and to detect potential problems early. -
Page 24: Inspection And Maintenance Plan
Maintenance Inspection and maintenance plan As part of our efforts to ensure the safety and functionality of the product, we would like to provide you with important information about the minimum test criteria for the periodic tests. These test criteria are intended as a guideline and should be carefully considered during each recurring audit to minimise potential risks. -
Page 25: Faults
Maintenance Troubleshooting and fault rectification Faults If there is a malfunction when using the product, the following steps should be taken: Immediate interruption of use and verification of the cause: Stop use immediately to prevent further damage or accidents. Examine the product carefully to identify the cause of the malfunction. Rectifying the malfunction and restoring functionality: Depending on the nature of the malfunction, various measures may be required. - Page 26 Spare parts that become necessary due to wear and tear or damage to components should be replaced by replacing the affected components with original spare parts. These original parts can be purchased directly from (SpanSet secutex) can be ordered. Please contact your contact person and provide the production number of the device in question in order to identify and order the correct spare parts.
- Page 27 Notes Notes...
- Page 28 Subject to change without prior notice! Copyright © (SpanSet secutex) is constantly striving to expand and improve its products, which also applies to the relevant upstream suppliers. Although we have made every effort to ensure that this manual with all its technical information is as complete and correct as possible, we cannot guarantee the correctness and completeness of the information, as not all information from the upstream suppliers is always available at the time of going to press.
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