Related Manuals for Thinkcar GDI 200
Summary of Contents for Thinkcar GDI 200
- Page 1 THINKCAR Injector Cleaner & Tester THINKCAR GDI 200 Installation Operation Service Manual...
- Page 2 Thinkcar assumes no responsibility for the consequences of using it as a guide for the operation of other equipment. Thinkcar and its affiliates shall not be liable for any costs and expenses incurred as a result of damage to or loss of the equipment due to accidents, abuse or misuse of the equipment, unauthorized alterations or repairs to the equipment, or failure to comply with Thinkcar's operation and maintenance requirements, whether by the user or a third party.
-
Page 3: Table Of Contents
Contents Safety Precautions............................4 1. Introduction.............................. 6 1.1 Overview ............................. 6 1.2 Control Panel..........................7 1.3 Features............................7 1.4 Specifications..........................7 1.5 Functions............................7 2. Setup and Connection........................... 8 2.1 Unpacking............................8 2.2 Test Preparation..........................8 2.3 Setup of top feed injector......................9 2.4 Setup of side feed injectors....................... -
Page 4: Safety Precautions
GDI 200 Safety Precautions This instrument is made for people who have special techniques and certifications. Read all service procedures and precautions, setup instructions, and equipment operating manuals thoroughly. Failure to observe these precautions or the improper use of equipment could result in property damage, serious injury, or death. - Page 5 GDI 200 o. Test liquid is used by the main unit. Detergent is used for on-vehicle cleaning. The ultrasonic cleaning uses specified ultrasonic detergent (it can be replaced by detergent provided with the unit). Note: Specifying operations that require attention when operating the equipment.
-
Page 6: Introduction
1. Introduction Thank you for purchasing the THINKCAR GDI 200 Injector Cleaner & Tester with the technology of ultrasonic cleaning and fuel pressure control, this equipment is an advanced electromagnetically product, which can clean or test injectors by simulating engine working conditions. -
Page 7: Control Panel
GDI 200 1.2 Control Panel Screen Drain button Pressure down button Direction keys Confirm button EXIT button Fig 2 1.3 Features Colorful LCD screen Sensing button Oil resistant glass operating panel Digital pressure gauge Auto regulate & stabilize the pressure Standard test mode and professional test mode ... -
Page 8: Setup And Connection
GDI 200 UNIFORMITY Inspect fuel injection of each injector by observing its uniformity. TEST SPRAYABILIT Inspect atomization of each injector by observing its spray ability Y TEST performance. LEAKAGE Inspect the sealing conditions of the injector needle valve under TEST system pressure and to find out the injector with oil droplet. -
Page 9: Setup Of Top Feed Injector
GDI 200 damaged, we need to replace it. Put the outside of the injector in gasoline or detergent, and wipe it with a soft cloth after cleaning the outside oil sludge carefully. 2)ensure the liquid is enough test liquid inside the tank. Pour test liquid from the port at the top left side of the unit and watch the liquid level in the fuel level viewer. -
Page 10: Setup Of Side Feed Injectors
GDI 200 2.4 Setup of side feed injectors Note: The accessories for the side oil fuel feed injector are optional. Press screw Side supply injectors Press plate Couplers for side supply injectors Side supply distributor Fixing screw Fig 4 setup precautions: 1)Select the appropriate side drain joint according to the specifications of the fuel injector. -
Page 11: Regular Icons
GDI 200 the ENTER key to activate the function. The direction icons on the panel are the selecting and regulating buttons. Press button to confirm, press Operation button to escape, press key to drain oil from Panel glasses tube, and press key to release the oil pressure. -
Page 12: Uniformity & Spray Ability
GDI 200 3.5 Uniformity & Spray ability The uniformity and spray ability test is designed to find the differences in injecting between different injectors on one vehicle under the same working conditions. This test can show the combined effect of injector electrical performance, orifice variation and clogging on the injector nozzle. -
Page 13: Leakage Test
GDI 200 button to drain the liquid during the test. b)Normal injectors have the same spray angle and uniform and spray performance. Replace the bad injectors. c)In this test mode, you can test the mini open pulse time through adjust the pulse time from short time to longer until the injectors is open. -
Page 14: Auto Mode I Test
GDI 200 1)Mount the injectors on the machine as Fig.3 or Fig.4. 2)put the pulse cable plug into the injector socket. 3)Press the key to drain liquid in the glass tube before test. 4)Select the icon on the homepage and... - Page 15 GDI 200 The solenoid injector auto mode 1 testing process as follows： → → ↓ ← ← ↓ → → The piezoelectric injector auto mode 1 testing process as follow： → → ↓ ← ← ↓ → You can also run any test function individually and set the parameters according to the test...
-
Page 16: Auto Mode 2 Test
GDI 200 3.9 Auto mode 2 test The Auto mode 2 test process includes all of the above tests (leakage test, 15-second injection test,high-speed test,medium-speed test,idle test,acceleration&deceleration test and Min.opening time test). This function allows you to test a more comprehensive performance of the injectors by simulating various engine conditions. -
Page 17: Ultrasonic Cleaning
GDI 200 ← ← ↓ → 3.10 Ultrasonic Cleaning Description： 1)Plug the pulse cable into the injectors or pumps. 2)Put injectors or pumps inside the tank. 3)Fill the tank with cleaning solution and maintain the liquid level 20 mm above the injector nozzles. -
Page 18: Disassembly Cleaning For Vehicle Fuel System
GDI 200 a)Do not run the ultrasonic cleaner without any liquidi agent inside the tank which will damage the unit. b)Do not allow pulse signal wires or plugs to be immersed in the cleaning agent in the ultrasonic tank. 3.11 No-disassembly cleaning for vehicle fuel system The no-disassembly cleaning function requires the no-disassemble connectors kit, the no-disassembly connector kit is optional and needs to be purchased separately. -
Page 19: System
GDI 200 fuel hoses then start the motorcycle to check the leakage of fuel system. 2)At last please clean the fuel tank and hose line with test liquid. (If there is residual detergent inside fuel tank, please.) 3)Tidy up and make preparation for the next cleaning. -
Page 20: System Reset
GDI 200 Select the icon on the homepage, press ENTER BUTTON access the system setting, then select the INFORMATION and press the ENTER button to query the equipment info. 4.4 System Reset Select the icon on the homepage, press ENTER button access the system setting,... -
Page 21: Faq
GDI 200 Select the icon on the homepage,press ENTER button to access the help info and press down button to next page. 5. FAQ 1)The unit does not respond when the power is turned on. Check the fuse on the lower right side of the unit and replace the fuse (5A) if it is damaged or broken. -
Page 22: Transporting And Storing
GDI 200 d)The device has a lack of oil alarm function. When the liquid level falls below the minimum line, the device will emit a warning sound and at the same time automatically stop the oil pump and injector nozzle work. Until the test liquid is sufficient, the equipment will be able to work normally. -
Page 23: Setup Environment
GDI 200 6.3 Setup Environment 1)Keep a distance of no less than 200mm between the unit and any wall or other substance. The unit should be put in well-ventilated area. Make sure the temperature is within -10℃+40℃. 2)The unit has been well grounded for safety operation. Please confirm that the power socket is also well grounded. - Page 24 If the equipment is within the warranty, Thinkcar will repair it free of charge; if the equipment is outside the warranty, Thinkcar will charge for the repair and add the return shipping cost.
- Page 25 We have tried our best to make all the descriptions in the book accurate, but there are still some inaccuracies, if you have any questions, please contact the dealer or Thinkcar after-sales service center, the company does not assume any responsibility for any misunderstandings arising from the consequences.
Need help?
Do you have a question about the GDI 200 and is the answer not in the manual?
Questions and answers