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Related Manuals for Summa valiani OPTIMA
Summary of Contents for Summa valiani OPTIMA
- Page 1 OPTIMA Instruction and Maintenance Manual...
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Page 3: Table Of Contents
OPTIMA SUMMARY PREFACE ................................1 TO ENSURE PROPER AND SAFE USE ........................1 CONVENTIONS USE IN THIS MANUAL ......................... 1 SAFETY PRECAUTIONS (NOTE) ..........................1 SAFETY PRECAUTIONS (DANGER) ........................2 SAFETY PRECAUTIONS (CAUTION) ........................3 CEE REGULATION ..............................3 NOTE ABOUT THIS MANUAL ..........................4 SCOPE OF THE INSTRUCTION MANUAL ....................... - Page 4 OPTIMA PNEUMATIC CONNECTION ..........................24 ELECTRICAL AND DATA CONNECTION ....................... 25 5.5.1 PRELIMINARY OPERATIONS FOR THREE-PHASE VERSIONS ONLY ............. 25 5.5.2 PRELIMINARY OPERATIONS FOR SINGLE-PHASE VERSIONS ONLY ............25 5.5.3 Data connect ............................. 26 DETAILS OF THE COMMAND CONTROLS ......................27 PREPARING FOR USE ............................28 POSITIONING THE PROTECTIVE POROUS WORKTABLE BOARD .................
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Page 5: Preface
OPTIMA PREFACE Thank you for choosing the Optima. This machine uses stepping motors to achieve highspeed and high precision cutting. In addition to cutting various media, it can also be used as a pen plotter as well as an effective tool for the cutting and creasing of cardboard. -
Page 6: Safety Precautions (Danger)
OPTIMA SAFETY PRECAUTIONS (DANGER) Danger Do not touch the rollers or moving parts such as the carriage while cutting or plotting is in progress. Such action may result in injury Be sure to ground the earth terminal. If the cutting plotter is not grounded, the operator could suffer an electric shock in the event of current leakage. -
Page 7: Safety Precautions (Caution)
OPTIMA SAFETY PRECAUTIONS (CAUTION) Caution Do not use or store the machine in a location exposed to direct sunlight or the direct draft of an air conditioner or heater. Such locations may impair the performance of the cutting plotter. Do not use the machine in an excessively dusty or humid location. Such locations may impair the performance of the cutting plotter. -
Page 8: Note About This Manual
OPTIMA NOTE ABOUT THIS MANUAL No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, without the prior written permission of Construction Company. • Product specifications and other information contained in this document are subject to change without notice. •... -
Page 9: Selection Of A Power Cable
OPTIMA SELECTION OF A POWER CABLE Optima is supplied with a power cord only. The appropriate plug must be purchased directly by the customer. Please buy one locally that complies with your national standards. SELECTION OF A USB CABLE Please note that the maximum length of single USB cable cannot exceed 5 meters. Should a cable longer than 5 meters be needed please use signal repeaters for USB cables so as not to lose data signal strength between the computer and the machine. -
Page 10: Warnings
OPTIMA WARNINGS LABELS PRESENT ON THE MACHINE The machine is fitted with various labels to show either data or safety concern areas for the operator. Referring to the photograph below these are: Figure 2-1... -
Page 11: Details Of The Various Labels
OPTIMA DETAILS OF THE VARIOUS LABELS LABEL 1: Plate showing: manufacturer data, model, year, serial number, weight, electrical and pneumatic information of the machine. LABEL 2: Adhesive label: detailing the dangers of working with electrical equipment. LABEL 3: Adhesive label: Hand Entanglement / Rotating Gears warning LABEL 4: Adhesive label: Moving parts warning LABEL 5:... -
Page 12: Safety Equipment Fitted To The Machine
OPTIMA SAFETY EQUIPMENT FITTED TO THE MACHINE The machine is equipped with various safety devices and an emergency stop button, to the drivetrain, that protects the operator from possible injury resulting from contact with moving parts. Two types of safety protection are provided: •... -
Page 13: Operator Safety Measures
OPTIMA OPERATOR SAFETY MEASURES According to the type of work conducted with the machine some maintenance work will require the operator to wear gloves and safety glasses. While servicing the machine, it is recommended to use personal protective equipment: • Gloves while cleaning the machine;... -
Page 14: Introduction
OPTIMA INTRODUCTION The Optima flatbed cutting machine, with its high precision and robust mechanics, is the answer for all applications in offset/digital printing industries, display and packaging market and apparel and leather industry. It’s the ideal solution for short/medium runs of die cutting, prototyping, furnishings creation, textile/cardboard patterns cut and much more. -
Page 15: Cutting Tools
OPTIMA CUTTING TOOLS The Optima can use two (2) tools that allow a greater variety of cuts, types of workable materials Grey – Tangential Drag Knife (included): The tangential cutting tool allows you to cut a wide variety of materials with a maximum thickness of 5mm (0.196”). - Page 16 OPTIMA Black X - Oscillating Cutting Knife - Type X (optional): The oscillating cutting tool type X is operated by air compressed and it is suitable for soft and thin material. The tool reaches a number of 16000 oscillations per minute (rpm) with a stroke of 8mm Figure 3-4 (0.315”).
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Page 17: Pen Plotting Tool (Optional)
OPTIMA PEN PLOTTING TOOL (OPTIONAL) Gold - T-Mark Tool: T-Mark is a tool that allows writing or drawing on the material, creating dynamic drawing or text on the cardboard patterns. The Tool is supplied with a pen cartridge 0.4mm / 0.157” (FISHER pressurized, H=76mm/2.99”, Ø4.8mm/1.89”, ball 1.1mm/0.43”). -
Page 18: Multi-Wall Creasing Tool - Brown Ø60 (Optional)
OPTIMA MULTI-WALL CREASING TOOL – BROWN Ø60 (OPTIONAL) Brown – Creasing Wheel Ø60: It consists of a tool holder with a bundle of creasing wheels of various geometries specific for single and multiple flute corrugated cardboards. Creasing can be performed either in Pressure Mode or Position Mode. In Position Mode, the creasing wheel is lowered to a set depth thru the second head’s knob and this method is well suited for creasing corrugated carton preventing to break the flute. -
Page 19: Interchangeable Cutting Heads (Optional)
OPTIMA 3.6.1 INTERCHANGEABLE CUTTING HEADS (OPTIONAL) The VersaTool accessory, as mentioned above, can be equipped with a series of interchangeable cutting heads (optional), which allow you to increase the type of cuts, the type of passe-partout and the type of materials that can be processed, extending the range of processes available. -
Page 20: Scoring / Creasing Tools (Optional)
OPTIMA 45° Head (blue) for bevel cut. The 45° head (blue) is offered for cutting from the backside of materials of all types of mountboard (matboard) and Foamboard with thicknesses of 0 to 5mm (3/16”). The use of this head is recommended for cutting all mountboards (matboards) that have a delicate faceside that could be damaged by a classic front cut. -
Page 21: Technical Data
OPTIMA TECHNICAL DATA MODEL V1208 V1225 V1612 V1630 1200 x 850 1200 x 2500 1600x1230 1600x3030 Max cutting area (47.24”x33.46”) (47.24”x98.42”) (63” x 48.4”) (63”x119.3”) 5 mm (3/16”) with Drag Knife Cutting Capacity 20 mm (3/4”) with Oscillating Tool Optional Max Speed TBD mm/sec (TBD”/sec) Max Acceleration... -
Page 22: Improper Use Of The Machine
OPTIMA DANGER! The machine is not suitable for use in a combustible atmosphere. The machine is designed to be used in laboratories. During the installation, the figures who will work with the machine and in particular the User and the Maintenance Technician, will be identified and trained. -
Page 23: Transporting Or Moving A Packed Machine
OPTIMA TRANSPORTING OR MOVING A PACKED MACHINE The personnel chosen to move the machine must clearly understand the general safety laws applicable in their country and in addition should fully understand the safety instructions presented in this manual. DANGER! Please ensure that all lifting, transportation and moving equipment is capable of carrying the packed weight of the machine. -
Page 24: Storing A Packed Machine
OPTIMA STORING A PACKED MACHINE To protect the machine (and any other components supplied) for storage please wrap them in protective plastic sheeting. In the case of prolonged storage unpack the machine and place it in a safe place with temperatures between 5°C (41°... -
Page 25: Installation Area And Operator Zone
OPTIMA INSTALLATION AREA AND OPERATOR ZONE While choosing the area to be used for the installation of the machine, it will be necessary to consider the overall dimensions of the machine (see paragraph 15), the positioning of the various accessories for its use and the maintenance areas such as schematized below Maintenance area Operator Area... -
Page 26: Machine Installation
OPTIMA MACHINE INSTALLATION Proceed according to the numeration for the machine installation. N.8 Screws N.4 Srews N.4 Adjustable feet Figure 5-3 Based on the shipping method, it might be necessary to reassemble some parts that might have been disassembled beforehand, this meant to reduce the overall footprint. Proceed as described below to reassemble them. -
Page 27: Control Panel Assembly
OPTIMA 5.3.1 CONTROL PANEL ASSEMBLY Loosen the screw (1) to release the control panel. Remove the control panel and tighten the screw (1) Figure 5-4 Unscrew the screw (2) to detach the support sheet (3) from the control panel (4) Figure 5-5 Remove the screw (5) and remove the control panel (6). -
Page 28: Pneumatic Connection
OPTIMA PNEUMATIC CONNECTION Attention: it is a mandatory requirement that the pneumatic system to which the machine is connected, is equipped with a tap to shut off the air compressed and provided with a pneumatic circuit drain. The air pressure regulator (1) is mounted on the front side of the base. Figure 5-7 Connect the black air hose tube (2) supplied with the machine (Ø8 mm) into the left side air fitting (3). -
Page 29: Electrical And Data Connection
OPTIMA ELECTRICAL AND DATA CONNECTION Attention: it is mandatory that the electrical system to which the machine is connected is equipped with a differential switch. 5.5.1 PRELIMINARY OPERATIONS FOR THREE -PHASE VERSIONS ONLY Wire the power cord to a three-phase plug including the ground wire, plug into a socket that is properly grounded and releases the tension. -
Page 30: Data Connect
OPTIMA 5.5.3 DATA CONNECT NOTE! DO NOT CONNECT THE USB CABLE BEFORE INSTALLING THE SOFTWARE. Place the Personal Computer (not supplied) on a workstation or on a flat surface near the machine. Ensure that there are no obstacles next to the machine that would impair the movement of the machine or the operator using it. Make all connections needed to operate the computer (monitor, keyboard and mouse). -
Page 31: Details Of The Command Controls
OPTIMA DETAILS OF THE COMMAND CONTROLS All commands regarding the work cycle of the machine come from the computer. However, there are some commands that have to be given directly from the machine. The commands on the machine are: • Emergency button •... -
Page 32: Preparing For Use
OPTIMA PREPARING FOR USE This paragraph is intended to list the important tasks to use the machine: • Power the machine by turning the selector on the electrical panel of the machine clockwise Figure 5-9. • Insert the power by pressing the machine’s Power On button (6) Figure 6-1 •... -
Page 33: Positioning The Protective Porous Worktable Board
OPTIMA POSITIONING THE PROTECTIVE POROUS WORKTABLE BOARD To ensure a perfect cut it is essential that the depth of the cutting blade slightly exceed the thickness of the material the operator needs to cut. To do this, and so as not to damage the worktable, it is necessary to place a special protective cover board (1) on the forex panel. -
Page 34: Tangential Tool Preparation
OPTIMA TANGENTIAL TOOL PREPARATION DANGER: Use protective gloves is strongly recommended, be very careful as the pressure of the moving part (2) could cause the blade exit. To mount or replace the blade holder, proceed as follows: Note: Depending on the blades being used for the desired processes, the relative dedicated blade holder must be mounted (blade holder for L100 / L1W blades or blade holder for flat blades T16 / 17). -
Page 35: Oscillating Cutting Tool Preparation (Optional)
OPTIMA OSCILLATING CUTTING TOOL PREPARATION (OPTIONAL) DANGER: Use protective gloves is strongly recommended, be very careful as the pressure of the moving part (2) could cause the blade exit. TC5/10/15 TC25 TC5/10/15 TC25 Figure 7-3 Loosen the locking set screws (1) and remove the movable blade guard (2). Loosen the blade holder screw (3) and insert a new “TC”... -
Page 36: Type Oscillating Tool Preparation (Optional)
OPTIMA X TYPE OSCILLATING TOOL PREPARATION (OPTIONAL) DANGER: Use protective gloves is strongly recommended, be very careful as the pressure of the moving part (2) could cause the blade exit. Figure 7-4 Remove the blade guard (1) by pulling it outwards. •... -
Page 37: Preparing The T-Mark Tool
OPTIMA PREPARING THE T-MARK TOOL Figure 7-5 Insert the pen cartridge (2) into the penholder (1), as shown in the diagram above, until the magnet (3) holds the cartridge. PREPARING THE CREASING TOOL (OPTIONAL) Figure 7-6 Insert one of the nine creasing wheels available (2) as shown in the diagram above until the magnet (3) at the base of the tool holds to the creaser. -
Page 38: Fitting A Cutting Blade Versatool (Optional)
OPTIMA FITTING A CUTTING BLADE VERSATOOL (OPTIONAL) Warning! Handle the blade carefully, protect it if necessary, to avoid cutting. During reassembly use a rubber object to keep it in its housing during tightening of the locking screw. • Disassemble the head (see chapter 7.12). -
Page 39: Replacing The Foot/Roller On White Head - Versa Tool (Optional)
OPTIMA REPLACING THE FOOT/ROLLER ON WHITE HEAD - VERSA TOOL (OPTIONAL) Warning! Handle the blade carefully, protect it if necessary, to avoid cutting. During reassembly use a rubber object to keep it in its housing during tightening of the locking screw. -
Page 40: Mounting Tool
OPTIMA MOUNTING TOOL The cutting tools (A-B) have be fitted to head holder 1 while the creasing (C), penholder (D), VersaTool (E) and Kiss-cut tool (G) have to be fitted to head holder 2. It is not possible to invert the tools. Figure 7-11 Using the screwdriver (N) supplied with the accessories to: •... - Page 41 OPTIMA Note: The pin “Y1” must coincide with the slot “Y2”. Figure 7-14 Once inserted, tighten the previously mentioned socket head screws (L and M) and insert the male air connectors (F), if present, into the appropriate female connectors on their head holder units. Figure Descripion Reference Figure 7-15...
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Page 42: Assembling The Versatool Head
OPTIMA Attention: the VersaTool assembly must be completed by reinserting the magnet support (Y) and tightening the screw (X). Figure 7-16 ASSEMBLING THE VERSATOOL HEAD To mounting a head (W) on the VersaTool, insert it under magnet holder and when it adhere to the flange, tighten the screw (Z) (Figure 7-16). -
Page 43: Adjustments
OPTIMA ADJUSTMENTS To ensure perfect result it may be necessary to perform some manual adjustments, such as: ADJUSTING CUTTING AND CREASING DEPTH To cut it is essential that the cutting blade depth slightly exceeds the thickness of the material being cut. To obtain this condition it is necessary to carry out the following operations: Loosen the knob (1), turn the head register (2) anticlockwise (to increase), or clockwise (to decrease) the blade cutting depth. -
Page 44: Adjusting The Cutting Pressure Of The Kiss-Cut Tool
OPTIMA ADJUSTING THE CUTTING PRESSURE OF THE KISS -CUT TOOL Once inserted the standard knife blade into the knife holder. Make sure the knife blade is firmly fixed in the holder. The knife is inserted correctly if it cannot be removed manually from the knife holder. The installation tool can be used to apply enough pressure on the knife to secure it. -
Page 45: Adjusting The Down Pressure Of The Cutting Head
OPTIMA ADJUSTING THE DOWN PRESSURE OF THE CUTTING HEAD To cut special hard materials, or to avoid the wheel on the cutting head marking soft materials, it may be necessary to adjust the pressure of the air in the cylinder controlling the head down pressure. Adjustment can be made as follows: Pull knob (1) out (on) for a short distance to release the pressure regulator. -
Page 46: Routine Maintenance
OPTIMA ROUTINE MAINTENANCE Very little maintenance is required, and it is limited to the operations detailed in the following paragraphs. CAUTION! Please disconnect the machine from electricity, before carrying out any maintenance operations. CLEANING One of the most important maintenance tasks is the frequent and complete cleaning of the following parts: Electrical box filters (every 2 - 4 weeks) •... -
Page 47: Lubrification
OPTIMA LUBRIFICATION Cutting blade running guide (every 1 - 2 months for all VersaTool cutting heads type) Remove the blade as previously described. Lubricate the guide at points (1) and (2) with a small amount of spray grease taking particular care not to allow any grease to reach the rubber roller. Carefully wipe off all excess grease before re- inserting the cutting blade. -
Page 48: Pneumatic System Maintenance (Every 1-2 Months )
OPTIMA PNEUMATIC SYSTEM MAINTENANCE (EVERY 1 -2 MONTHS) Make sure the tanks (A)(C) of the air treatment unit located at the entry to the pneumatic circuit of the machine does not contain any water generated by the compressor and if so, please empty the tank by releasing the valve (B). Check the oil level as well and if necessary, re-fill it following the below steps;... -
Page 49: 10 Trouble Shooting
OPTIMA 10 TROUBLE SHOOTING This section relates to possible problems that could occur during normal use of the machine. For any problems not covered in this manual please contact your sales representative, your nearest dealer or the technical support. CONNECTION PROBLEMS The Ethernet connection error message reports when the V-Studio software is not capable of linking with the machine. -
Page 50: 11 Decommissioning And Dismantling
OPTIMA 11 DECOMMISSIONING AND DISMANTLING When dismantling or disposing of the machine it should always be noted that: • The client, under 91/689/EEC directives, or byelaws in force in the relevant country, is responsible for the disposal of the machine and its components. NOTE! Qualified people who have knowledge of the appropriate laws and methods to use should conduct the dismantling and re-cycling operations. -
Page 51: 13 Warranty Extension
Summa website, in the V series Warranty & Support section, within 30 days from the date of installation, coinciding with the machine's first start-up. -
Page 52: Declaration Of Conformity
OPTIMA 14 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY The manufacturer: VALIANI S.r.l. REGISTERED OFFICE: Via delle Regioni, 305-307 – 50052 Certaldo [FI] - ITALIA Tel. (+39) 0571 666 598 www. valiani.com – email: info@valiani.it Declares under our sole responsibility that the machine: …………………………………… has been made in compliance with the following directives •... -
Page 53: 15 Dimensions
OPTIMA 15 DIMENSIONS Front view Upper view Model Optima V1208 1680mm (66.14”) 1890mm (74.4”) Optima V1225 3290mm (129.53”) 1250mm (49.2”) Optima V1612 2050mm (80.7”) 2230mm (87.8”) Optima V1630... - Page 54 OPTIMA...
- Page 56 Valiani srl Via delle Regioni 305 50052 Certaldo - Florence - Italy 003295 – rev.00 info@valiani.com - valiani.com...
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