Sealey VS4945 Instruction Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PleAse reAD these iNstrUctioNs cAreFUlly. Note the sAFe oPerAtioNAl reQUireMeNts, WArNiNGs AND cAUtioNs.
Use the ProDUct correctly AND With cAre For the PUrPose For Which it is iNteNDeD. FAilUre to Do so MAy cAUse DAMAGe
AND/or PersoNAl iNJUry AND Will iNVAliDAte the WArrANty. PleAse keeP iNstrUctioNs sAFe For FUtUre Use.
1. sAFety iNstrUctioNs
 WArNiNG! Ensure Health and Safety, local authority and general
workshop practice regulations are adhered to when using tools.
 Do Not use tools if damaged.
 Maintain tools in good and clean condition for best and safest
performance.
 Ensure that a vehicle which has been jacked up is adequately
supported with axle stands.
 Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
 Wear suitable clothing to avoid snagging. Do not wear jewellery and
tie back long hair.
 Account for all tools, locking bolts, pins and parts being used and do
not leave them in or near the engine.
 WArNiNG! Incorrect or out of phase camshaft timing can result in
contact between valve head and piston crown causing damage to the
engine.
IMPORTANT: These instructions are provided as a guide only. Always
refer to the vehicle manufacturer's service instructions, or a proprietary
manual, to establish the current procedure and data.
WARNING: The warnings, cautions and instructions discussed in
this manual cannot cover all possible conditions and situations
that may occur. It must be understood that common sense and
caution are factors which cannot be built into this product, but
must be applied by the operator.
Instructions for:
Diesel eNGiNe settiNG / lockiNG
tool kit chrysler 2.5crD eNGiNes
Vs4945
Model No:
2. iNtroDUctioN & APPlicAtioNs
Setting and locking kit for 2.5 VM engine found in Chrysler and LDV
vehicles. This engine has variants both with and without balancer shafts
and this kit covers both applications. The kit includes flywheel, camshaft
and balancer locking pins plus a tensioner adjustment tool.
chrysler 2.5crD Diesel engines in
chrysler
Voyager Grand Voyager
lDV
Maxus
engine codes:
R2516C / R2516L engines
3. coNteNts
1 VS4947 . . . . . . Flywheel Locking Pin (belt replacement position)
2 VS4946/CH1 . . Camshaft Locking Pin (Exhaust)
3 VS4946/CH2 . . Camshaft Locking Pin (Inlet)
4 VS124/03. . . . . Tensioner Adjuster
5 VS4948 . . . . . . Flywheel Locking Pin (Balancer shafts position)
6 VS4949 . . . . . . Balancer Shaft Locking Pin
- VS4945/84. . . . Case + Insert
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VS4945 Issue No:1 - 11/06/08