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Vortex IR233 Series Manual

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Thank you for purchasing the IR233 series high performance vector and torque control frequency
inverter
IR233 is a economical vector control inverter for asynchronous motor control .High reliability, easy to use,
compact size and rich functions; support open-loop VF control and speed sensorless vector control, can
be used for driving various automatic production equipment
This manual introduces functional characteristics and usage of IR233 series inverter, includes product
model selection, parameter settings, running and debugging, maintenance, checking, and so on. Please
be sure to read this manual carefully before operation. For equipment matching manufacturers, please
send this manual to your end user together with your devices, in order to facilitate the usage.
To describe the product details, the illustrations in the manual sometimes are under the state of
removing the outer housing or security covering. While using the product, please be sure to
mount the housing or covering as required, and operate in accordance with the contents of
manual.
The illustrations in this manual is only for explanation, may be different from the products you
ordered.
Committed to constantly improving the products and features will continue to upgrade, the
information provided is subject to change without notice.
Please contact with the regional agent or client service center directly o f factory if there is any
questions during usage.
Preface
PRECAUTIONS
EDIT： V1.0
TIME： 2019-05

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  • Page 1 Preface Thank you for purchasing the IR233 series high performance vector and torque control frequency inverter IR233 is a economical vector control inverter for asynchronous motor control .High reliability, easy to use, compact size and rich functions; support open-loop VF control and speed sensorless vector control, can...

  • Page 2: Table Of Contents

    Contents Chapter 1 Safety Information and Precautions ..................1 1.1 Safety Precautions…………………………………………………………………………………1 1.2 Precaution…………………………………………………………………………………………..2 Chapter 2 Product Information ........................4 2.1 Designation Rules………………………………………………………………………………….4 2.2Product series instruction…………………………………………………………………………..4 2.3Technical Specifications…………………………………………………………………………….5 Chapter 3 Product appearance and Installation Dimension……………………………………...7 3.1 Product appearance and installation……………………………………………………………..7 3.1.1Product appearance ......................

  • Page 3: Chapter 1 Safety Information And Precautions

    IR233 vector control frequency inverter user manual Chapter 1 Safety information and precautions Chapter 1 Safety Information and Precautions Safety Definitions: In this manual, safety precautions are divided into the following two categories: indicates that failure to comply with the notice will result in serous injury or even death indicates that failure to comply with the notice will result in moderate or minor injury andequipment damage Read this manual carefully so that you have a thorough understanding.

  • Page 4: Precaution

    IR233 vector control frequency inverter user manual Chapter 1 Safety information and precautions Use stage Security Level Precautions damage to the drive!  No part of the drive need to withstand voltage test, the product has been made before the test. Otherwise it may cause accident! ...
  • Page 5 IR233 vector control frequency inverter user manual Chapter 1 Safety information and precautions  Altitude and derating use In areas above 1000m above sea level, it is necessary to derate the inverter due to poor air quality due to poor air quality.

  • Page 6: Chapter 2 Product Information

    IR233 vector control frequency inverter user manual Chapter 2 Product information Chapter 2 Product Information 2.1 Designation Rules Name plate： TYPE MODEL: IR233-2R2GT4B POWER POWER: 2.2kW/4.0kW INPUT INPUT: 3PH AC380~440V 50Hz/60Hz OUTPUT OUTPUT: 3PH 0~440V 0~600Hz 5.6A/9.4A S/N: CODE 2-1 name plate Model instruction：...

  • Page 7: Technical Specifications

    IR233 vector control frequency inverter user manual Chapter 2 Product information IR233-R75GS2B 12.2 0.75 IR233-1R5GS2B 17.0 10.6 SIZEB IR233-2R2GS2B 21.0 10.6 12.5 3 phase: 200V-240V，50/60Hz IR233-R40GT2B IR233-R75GT2B 0.75 Size B Internal IR233-1R5GT2B 11.3 10.6 IR233-2R2GT2B 14.5 10.6 12.5 Technical Specifications Table 2-2 IR233 Technical Specifications Item Specifiation...
  • Page 8 IR233 vector control frequency inverter user manual Chapter 2 Product information Undervoltage stall control: control the power consumption of the motor by adjusting the output frequency to avoid yaw failure VdcMax Control: Limit the amount of power generated by the motor by adjusting the output frequency to avoid over-voltage trip;...

  • Page 9: Chapter 3 Product Appearance

    Chapter 3 Product appearance and Installation Dimension Product appearance and installation 3.1.1 Product appearance 3.1.2Appearance and Mounting Hole Dimension Φd Remark: is screw hole diameter for installing Table 3-1 IR233 series appearance and installation dimension Appearance and installation dimension （mm） SIZE TYPE Mounting Φd screws M4×16...

  • Page 10: Wiring

    Chapter 3 Product appearance IR233 vector control frequency inverter user manual 3.2Wiring 3.2.1 Standard wiring diagram Braking Resistor 3PH AC power input 380V~ 50/60Hz breake reactor R/L1 S/L2 T/L3 Main circuit Control circuit RS485 port Digital input1 485+ Digital input2 485- Digital input3 Digital input4...

  • Page 11: 2Main Circuit Terminals

    Chapter 3 Product appearance IR233 vector control frequency inverter user manual Braking resistor 3PH AC power input 380V~ 50/60Hz breake reactor R/L1 S/L2 T/L3 Main circuit Control circuit RS485 port 485+ Digital input1 485- Digital input2 Digital input3 AO output: ～...

  • Page 12: Terminal Screws And Wiring Specifications

    Chapter 3 Product appearance IR233 vector control frequency inverter user manual Terminal Function instruction （only AC power input terminal, connect three-phase AC power L1、L2、L3 L1/L2 is single phase inverter） U、V、W Inverter AC output terminal, connect three-phase AC motor (+)、PB Braking resistor connection terminal when built-in brake unit Ground terminal, ground Safety capacitor and varistor grounding selection screw 3.2.3 Terminal screws and wiring specifications...

  • Page 13: Motor Wiring

    Chapter 3 Product appearance IR233 vector control frequency inverter user manual even fire. ◆ When using the external brake unit, pay attention to +, - can not be reversed, otherwise it will cause damage to the inverter and brake unit or even cause a fire. （3）...
  • Page 14 Chapter 3 Product appearance IR233 vector control frequency inverter user manual System reservation Jumper Switch Keypad port +24V 485+ 485- +10V Figure 3-6 Schematic diagram of the IR233 control circuit terminal (SIZE B)
  • Page 15 Chapter 3 Product appearance IR233 vector control frequency inverter user manual Table 3-3 IR233 control circuit terminal instruction Type Terminal Terminal Terminal function description Symbol Name 10.10V±1% Maximum output current:10mA， it provides power supply +10V Input voltage to external potentiometer with resistance range of： 1KΩ~51KΩ...
  • Page 16 Chapter 3 Product appearance IR233 vector control frequency inverter user manual Type Terminal Terminal Terminal function description Symbol Name Open Open collector output：same as DO1 collector output(size A) High-speed pulse output：0~50KHz /High-speed pulse output T1A-T1B：nomal close (Size A support NC only) Relay output TA/TB/TC Relay output...
  • Page 17 Chapter 3 Product appearance IR233 vector control frequency inverter user manual A、Use internal power B、Use external power Figure 3-9 Wiring diagram of the switch output terminal Note: The multi-function terminal output is open collector output, and the maximum allowable current is 50mA. When using the internal power supply, if driving an inductive load, add an absorption circuit, such as an RC snubber circuit or a freewheeling diode.

  • Page 18: Chapter 4 Operation And Display

    Chapter 4 Operation and display IR233 vector control frequency inverter user manual Chapter 4 Operation and display 4.1 LED Instruction of operation and display LED keyboard consists of 5 digital tubes, 7 lights, 8 keys and a potentiometer; can be used to set the parameters, status monitoring and operation control, LED keyboard shape as shown in Figure 4-1：...

  • Page 19: Digital Tube Display

    Chapter 4 Operation and display IR233 vector control frequency inverter user manual ·Always light：Hz Indicator light:Hz ·flicker：Rpm Indicator light:A ·Indicate the digital display unit, all three lights off menas other units Indicator light:V • Off: indicates a stop condition. • On: indicates inverter is running.· Running lights Blinking: Deceleration stopped.
  • Page 20 Chapter 4 Operation and display IR233 vector control frequency inverter user manual Binary number currently only supports 16 digits, points left and right screen display. The leftmost digital tube is used to distinguish the left and right screens: the top digit segment lights up for the left panel and the bottom segment segment lights for the right panel.

  • Page 21: Chapter 5 Function Code Table

    Chapter 5 Function code table IR233 vector control frequency inverter user manual Chapter 5 Function Code Table The following is the IR233 parameter distribution list： Classification Parameter group Page 00:Basic function Page 22 01:Frequency source selection Page24 02:Start and stop Page 29 03:Ramp and S curve Page 31...
  • Page 22 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code 00Group Basic Function 0 ~ 65535  No user password status (P00.01 = 1 after power-on): Entering the same non-zero value twice in succession sets a user password and enters lockout.
  • Page 23 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code reverse、jog、fast brake stop.etc  If use with DI function, 12：Switching run command to Keypad and 13：Switching run command to Communication,Actuall effective command source is related with DI status Numeric frequency 00.00Hz～maximum frequency(Set P21.17=1...
  • Page 24 Chapter 5 Function code table IR233 vector control frequency inverter user manual Functio Parameter name Description Default Property n code 01Group frequency source selction 0：Digital setting 1：AI1 2：AI2 3：AI3(reserved) 4：AI4（reserved） 5：HDI Main frequency source ★ P01.00 6：multi-step speed selection (A) 7：communication 8：PID 9：Internal PLC...
  • Page 25 Chapter 5 Function code table IR233 vector control frequency inverter user manual Functio Parameter name Description Default Property n code 6：Reserved 7：Communication setting Lower limit frequency(P01.09)～maximum ☆ P01.08 Upper limit frequency 50.00Hz frequency (P01.06) ☆ P01.09 Lower limit frequency 0.00Hz～upper limit frequency 0.00Hz Action when set 0：Run at low limit frequency...
  • Page 26 Chapter 5 Function code table IR233 vector control frequency inverter user manual Functio Parameter name Description Default Property n code Unit’digit：0 phase reference source set by 0-multi-step speed(P01.21) 1-preset frequency (P00.07) 2:AI1 3:AI2 Multi-step speed 4:Reserved ★ P01.19 reference source 5:Reserved 6:HDI pulse 7:Communication...
  • Page 27 Chapter 5 Function code table IR233 vector control frequency inverter user manual Functio Parameter name Description Default Property n code Lower limit frequency(P01.09) ～ maximum Multiple step speed ☆ P01.28 0.00Hz 7/in-built plc 8 frequency(P01.06) Lower limit frequency(P01.09) ～ maximum Multiple step speed ☆...
  • Page 28 Chapter 5 Function code table IR233 vector control frequency inverter user manual Functio Parameter name Description Default Property n code 0.0%～100% relative to center of textile frequency P01.43 = 0Textile frequency Aw = ☆ P01.44 Textile frequency P01.44 * center frequency 0.0% P01.43 = 1: Textile frequency Aw = P01.44 * max frequency...
  • Page 29 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code 02 Group Start and stop Control 0：Direct start Inverter will start from P02.01,After P02.02,It will go to setting frequency as per S curve 1：Speed tracking/Searching ★...
  • Page 30 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code decrease lower than delaying frequency at stop (P02.13),inverter will block pulse output after delaying time at stop (P02.14).if run command comes during delaying time,inverter will restart.it is useful to some application with jog function The minimum blocking...
  • Page 31 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code 03 Group Ramp and S curve Acceleration and 0：linear ★ P03.00 deceleration 1：S curve A curve selection 2：S curve B Acceleration and deceleration curve, also known as "Ramp Frequency Generator (RFG)", is used to smooth the frequency command.
  • Page 32 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code on model Depend ☆ P03.07 Acceleration time4 0.01～60000s same as P03.01 on model Depend ☆ P03.08 Deceleration time4 0.01～60000s same as P03.02 on model The IR233 provides four groups of acceleration and deceleration time.
  • Page 33 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code S-curve ☆ P03.14 Deceleration SAME AS P03.11 0.50s Arrival time Accel and Deceltime 0：maximum frequency ★ P03.15 frequency 1：Motor rated frequency benchmark 0：1s Accel and Decel...
  • Page 34 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code Ten’unit：when input signal lower than minimum input 0：equal to minimum input 1：equal to 0.0% ☆ P04.08 AI1 filter time 0.000s～10.000s 0.100s 0.00V～10.00V ( it is used to view the port voltage of AI1.
  • Page 35 Chapter 5 Function code table IR233 vector control frequency inverter user manual Function Parameter name Description Default Property code Note:Input less than P04.27,output Curve B horizontal P04.27～ ☆ P04.29 10.00V decide by curve ten’s digit axis 2 10.00V Curve B vertical -100.0%～...
  • Page 36 Chapter 5 Function code table IR233 vector control frequency inverter user manual 05 Group Analog and Pulse output Actual output Pulse ● r05.00 0.00kHz～50.00kHz frequency 0：Common numeric output (DO2 P07.02) ☆ P05.01 HDO Pulse Output type 1：high frequency pulse output (Hdo) 0：Running frequency（0～max frequency）...
  • Page 37 Chapter 5 Function code table IR233 vector control frequency inverter user manual 06 Group Multi-function Digital input Bit0～Bit6 Correspond to DO1～DO7 ● r06.00 DI port status Bit12～Bit15 Correspond to VDI1～VDI4 0：No function 1：Run terminal 2：Reverse/Forward and reverse switchover ★ P06.01 DI1 Numeric input function 3：Three wire control 4：Forward jog command...
  • Page 38 Chapter 5 Function code table IR233 vector control frequency inverter user manual 40：PID integral pause 41：PID parameter Switchover 42：PID Positive/negative reaction switch 43：Preset PID terminal 1 44：Preset PID terminal 2 45：PID Main and Auxaliary command switch 46：PID Main and Auxaliary feedback switch 47：Simple PLC status reset 48：Simple PLC time stop 49：swing frequency stop...
  • Page 39 Chapter 5 Function code table IR233 vector control frequency inverter user manual ☆ 0.000s～30.000s P06.28 DI4 ineffective delay time 0.000s 0：2-wire mode (FWD+REV)1 Two wire/3wire operation 1：2-wire mode RUN+DIRECTION)2 ★ P06.29 control 2：3-wire 1(FWD+REV+ENABLE) 3：3-wire 2 RUN +FWD/REV+ENABLE Two-line mode Two-line mode Figure1：...
  • Page 40 Chapter 5 Function code table IR233 vector control frequency inverter user manual When command is terminal ,power on and terminal effective, inverter will not run ,so need terminal ineffective then effective,then inverter will run ★ P06.32 DI terminal on/ready time 0.000s～30.000s 1.000s Select the source of VDI1 and select the input...
  • Page 41 Chapter 5 Function code table IR233 vector control frequency inverter user manual 25:Drive overload pre-warning 26: Motor overload pre-warning 27: Motor overheat pre-warning 28:In off loading 29:Accumulated on power time arrival 30:Accumulated running time arrival 31:Single running time arrival 32:Variable selector unit 1 output 33:Variable selector unit 2 output 34:Variable selector unit 3 output VDO2(virtual DO2) output...
  • Page 42 Chapter 5 Function code table IR233 vector control frequency inverter user manual 08Group Digital output setting Frequency detection value ☆ P08.00 0.00Hz～maximum frequency(P01.06) 50.00Hz (FDT1) Frequency detection ☆ P08.01 0.0%～100.0% FDT1 5.0% hysteresis 1 Frequency detection value ☆ P08.02 0.00Hz～maximum frequency(P01.06) 50.00Hz 2(FDT2) Frequency detection...
  • Page 43 Chapter 5 Function code table IR233 vector control frequency inverter user manual Output overcurrent 0.0%～300.0% ☆ P08.12 200.0% threshold motor rated time 0.000～30.000sNotice：When output Overcurrent detection current≥P08.12 and endure P08.13 ☆ P08.13 0.100s delay time time,corresponding DOoutput effective signal IGBT Module ☆...
  • Page 44 Chapter 5 Function code table IR233 vector control frequency inverter user manual 11 Group Motor 1 Parameter ● r11.00 Motor type 0：AC asynchronous motor 0.1kW～800.0kW  when power is less than 1kw ,0.75kw set to 0.8 as per round up principle ,0.55kw motor set 0.6 ★...
  • Page 45 Chapter 5 Function code table IR233 vector control frequency inverter user manual Unit:0.01mΩ(P11.02>=30kW) Asynchronous motor Unit:0.001Ω(P11.02<30kW) Rotor resistor of ★ P11.12 Depend Unit:0.01mΩ(P11.02>=30kW) Asychronous motor Leakage inductance of Unit:0.01mH(P11.02<30kW) ★ P11.13 Depend Asychronous motor Unit:0.001mH(P11.02>=30kW) Mutual inductance of Unit:0.1mH(P11.02<30kW) ★ P11.14 Depend Asynchronous motor...
  • Page 46 Chapter 5 Function code table IR233 vector control frequency inverter user manual 12 Group Motor 1 VF control parameter 0：linear VF 1：Multi-point VF 2：VF to the 1.3 ★ P12.00 VF curve 3：1.7 power 4：2.0 power 5：VFcomplete separation 6：VF Half separation ...
  • Page 47 Chapter 5 Function code table IR233 vector control frequency inverter user manual ☆ P12.04 Multi-point VF Voltage 1(V1) 0.0%～100.0% 100.0% Multi-point VF Frequency multi-point VF curve F1(P12.03)～multi-point ☆ P12.05 50.00Hz 1(F2) VF curve F3(P12.08) ☆ P12.06 Multi-point VF Voltage 2(V2) 0.0%～100.0% 100.0% Multi-point VF Frequency...
  • Page 48 Chapter 5 Function code table IR233 vector control frequency inverter user manual Weak magnetic zone current optimize dynamic performance of Weak ☆ P12.17 0.60 limit factor magnetic zone,10%～100% 0：digital setting 1：AI1 2：AI2 3：Reserved Voltage source for VF 4：Reserved ★ P12.20 separation 5：pulse setting HDI 6：Reserved...
  • Page 49 Chapter 5 Function code table IR233 vector control frequency inverter user manual 13 Group Motor 1 vector control Speed Proportional Gain ☆ P13.00 0.1～100.0 12.0 ASR_P1 Speed Integral Time ☆ P13.01 0.001s～30.000s 0.100s constant ASR_T1 Speed Proportional Gain ☆ P13.02 0.1～100.0 ASR_P2 Speed Integral Time...
  • Page 50 Chapter 5 Function code table IR233 vector control frequency inverter user manual 14 Group Torque control 0：digital setting 1：AI1 2：AI2 3：AI3(reserved) ★ P14.00 Torque setting 4：AI4(reserved) 5：HDI 6: Communication 7: Potentiometer ☆ P14.01 Torque digital setting -200.0～200.0% Benchmark 10.0%～300.0% Notice:torque benchmarks for analog inputs and ★...
  • Page 51 Chapter 5 Function code table IR233 vector control frequency inverter user manual 16 Group Energy saving control parameter Electricity meter count ● r16.00 Unit:KW/H (32BIT) Unit:0.1kw,output power will be negative in regen ● r16.02 Output power state ● r16.03 Power factor -1.000～1.000 Electricity meter zero ☆...
  • Page 52 Chapter 5 Function code table IR233 vector control frequency inverter user manual 20 Group User-defined function code menu User-defined function code ☆ P20.00 00.00 User-defined function code ☆ P20.01 00.00 User-defined function code ☆ P20.02 00.00 User-defined function code ☆ P20.03 00.00 User-defined function code...
  • Page 53 Chapter 5 Function code table IR233 vector control frequency inverter user manual 21 Group Keypad and Display Group 0：no function; 1：Forward Jog 2：Reverse Jog; 3：Forward/reverse Switch ★ P21.02 MKfunction option 4：Quick stop; 5：coast to stop 6：Curse left shift(LCD keypad ) 0:Valid only at Keypad Control ☆...
  • Page 54 Chapter 5 Function code table IR233 vector control frequency inverter user manual personalized setting 0: invalid 1：Numeric frequency setting 2：Numeric torque setting 3：PID digital setting 0 Note: The quick editing function means that if the current monitoring value is the output frequency or command frequency under the monitoring status, press the [ENTER] key to enter the parameter editing interface directly.
  • Page 55 Chapter 5 Function code table IR233 vector control frequency inverter user manual The vertical axis 1 of the ☆ P21.23 -100.0%～100.0% 0.0% potentiometer curve The horizontal axis 2 of the ☆ P21.24 P04.39～P04.43 3.00V potentiometer curve The vertical axis 2 of the ☆...
  • Page 56 Chapter 5 Function code table IR233 vector control frequency inverter user manual 22 Group AC drive data and configuration Depend on drives power ≤7.5kW: 1kHz～12.0kHz 11kW～45kW: 1kHz～8kHz ≥55kw: 1kHz～4kHz The carrier frequency can be reduced when it came like following phenomenon: 1 The leakage current generated by the inverter is large ☆...
  • Page 57 Chapter 5 Function code table IR233 vector control frequency inverter user manual It is only used in special situation 10%～100%(modulation percentage) When P22.06 is set to 1, increasing this ★ P22.07 DPWM switching point setting vaule can reduce the electromagnetic noise in the middle speed section.
  • Page 58 Chapter 5 Function code table IR233 vector control frequency inverter user manual 23 Group Drive protection function setting  Unit’digit :Overvoltage stall control 0:overvoltage stall disabled 1:overvoltage stall enabled 2:overvoltage stall enabled self-adjustable  The over-voltage stall function limits the amount of power generated by the motor by extending the deceleration time or even increasing the speed, avoiding over-voltage on the DC side and reporting...
  • Page 59 Chapter 5 Function code table IR233 vector control frequency inverter user manual Detection value of too ☆ P23.12 0.0%～100.0%(motor rated frequency) 20.0% large speed deviation Detection value of too 0.0s～30.0s ☆ P23.13 0.0s large speed deviation 0.0：shielding Input phase loss 0.0s～30.0s ☆...
  • Page 60 Chapter 5 Function code table IR233 vector control frequency inverter user manual 1: fast stop 2: stop as per stop mode 3: continue to run Hundred’s unit: PG card fault(reserved) 0: coast to stop 1: fast stop 2: stop as per stop mode 3: continue to run Thousand’s unit: off load fault 0: coast to stop...
  • Page 61 Chapter 5 Function code table IR233 vector control frequency inverter user manual 24 Group motor Protection parameter Motor overload protection ☆ P24.00 0.20～10.00 1.00 gain Motor overload starting ☆ P24.01 50.0%～150.0% 100.0% current at zero speed Motor overload starting ☆ P24.02 50.0%～150.0% 115.0%...
  • Page 62 Chapter 5 Function code table IR233 vector control frequency inverter user manual Ten’unit: Reserved Motor 1 overheat ☆ P24.05 0.0℃～200.0℃ 120.0℃ protection threshold Motor 1 overheat alarming ☆ P24.06 50%～100% threshold Unit’digit:motor protection selectoin Motor 2 protection 0:no ☆ P24.08 option 1:overload protection(motor 2) Ten’unit: Reserved...
  • Page 63 Chapter 5 Function code table IR233 vector control frequency inverter user manual 25 Group Fault tracking parameter Current fault - see detail chapter 6 fault diagnosis and ● r25.00 type solution Output ● r25.01 frequency at Unit:0.01Hz fault Output current at ●...
  • Page 64 Chapter 5 Function code table IR233 vector control frequency inverter user manual fault Running mode ● r26.04 See Parameter r27.10 status 1at fault Input terminal Bit0～Bit6 corresponds to DI1～DI7 ● r26.05 status at fault Bit12～Bit15 corresponds to VDI1～VDI4 working time at ●...
  • Page 65 Chapter 5 Function code table IR233 vector control frequency inverter user manual 27 Group Monitoring parameter Running ● r27.00 It can set unit as per Parameter P21.07 frequency ● r27.01 Set frequency It can set unit as per Parameter P21.07 bit0：direction of running frequency bit1：direction of setting frequencybit2：...
  • Page 66 Chapter 5 Function code table IR233 vector control frequency inverter user manual Bit6～7:current running mode:0-speed;1-torque;2-position Accumulated ● r27.14 Unit:hour power on time Accumulated ● r27.15 Unit:hour running time Heat sink ● Unit:0.1 ℃ r27.18 temperature ● r27.19 Main frequency Unit:0.01Hz Auxiliary ●...
  • Page 67 Chapter 5 Function code table IR233 vector control frequency inverter user manual from master overtime,it will trip as Er.485 Number of process Add 1 after receive one data，0～65535 ● r30.06 data received count in cycle Number of process Add 1 after transmiss one data，0～65536 ●...
  • Page 68 Chapter 5 Function code table IR233 vector control frequency inverter user manual 40 Group PID function PID final output ● r40.00 Read only unit:0.1% value PID final set ● r40.01 Read only unit:0.1% value final ● r40.02 Read only unit:0.1% feedback value PID deviation ●...
  • Page 69 Chapter 5 Function code table IR233 vector control frequency inverter user manual PID preset ☆ P40.09 0.0～P40.05 0.0% setting 3 When PID reference source is digital setting, PID digital setting 0~3 depends on DI terminal function 43 (preset PID terminal I ) and 44 ( preset PID terminal 2): preset PID terminal1 preset PID terminal 2 PID Digital setting value(0.1%)
  • Page 70 Chapter 5 Function code table IR233 vector control frequency inverter user manual value 6:Max(fdb1,fdb2) Take fdb1.fdb2 bigger value 7: (ref1+ref2)/2 8: ref1 and ref2 conversion 9: Reserved 10:Reserved 11:Reserved 12: Reserved Sqrt means square root calculation,eg:sqrt(50.0%)＝70.7% 0-positive ☆ P40.14 PID output feature 1-negative The PID output characteristic is determined by P40.14 and Di terminal 42 function PID positive/negative switching:...
  • Page 71 Chapter 5 Function code table IR233 vector control frequency inverter user manual when valid 2：automatic switchover based on deviation The absolute value of PID command and feedback deviation is less than P40.24, using KP1, TI1, TD1; the absolute value of deviation is greater than P40.25, using KP2, TI2, TD2 parameters;...
  • Page 72 Chapter 5 Function code table IR233 vector control frequency inverter user manual PID operation at 0-No PID operation at stop ☆ P40.39 stop 1-PID operation at stop PID command ☆ P40.40 for accel and 0.0s～6000.0s 0.0s decel time 0-digital setting PID offset 1-AI1 ☆...
  • Page 73 Chapter 5 Function code table IR233 vector control frequency inverter user manual Sleep setting 0.00Hz～600HZ,It will sleep if value is less ☆ P41.01 value by 0.00Hz than this value frequency Wake up 0.00hz～600.00hz, ,It will wake up if value is ☆...
  • Page 74 Chapter 5 Function code table IR233 vector control frequency inverter user manual PLC running ☆ P42.04 1～60000 times 0.0～6553.5 unit depend on P42.21 PLC step 1 Notice:Running time do not conclude ☆ P42.05 running time acceleration and deceleration time,same as following PLC step 2 ☆...
  • Page 75 Chapter 5 Function code table IR233 vector control frequency inverter user manual 2- ACCEL/DECEL time 3 3- ACCEL/DECEL time 4 Unit’digit: ACCEL/DECEL time 5 Ten’digit: ACCEL/DECEL time 6 Hundred’digit: ACCEL/DECEL time 7 PLC step 5-8 Thousand’digit: ACCEL/DECEL time 8 ☆ P42.23 ACCEL/DECEL 0000...
  • Page 76 Chapter 5 Function code table IR233 vector control frequency inverter user manual Delay control parameter Logic choice Parameter bit selection Parameter P43.04,P43.05 P43.01 P43.03＝x P43.02 Delay unit 1 output 0-not Parameter input Ref reversed (P43.02 value of function P43.04 P43.05 1-reverse code) Take ref from 0-15 value...
  • Page 77 Chapter 5 Function code table IR233 vector control frequency inverter user manual selection Delay unit 4 ☆ P43.15 input bit 0-15 0.0s selection Delay relay 4 on ☆ P43.16 0.0s～3000.0s 00.00 delay time Delay unit4 off ☆ P43.17 0.0s～3000.0s 0.0s delay time Delay unit 5 ☆...
  • Page 78 Chapter 5 Function code table IR233 vector control frequency inverter user manual selector 1 frame as follows P44.05 Comparison Hysteresis width logic ＞ P44.04 P44.02 ＜ Comparator 1 input ≥ Comparator 1 output ≤ ＝ P44.03 Comparator 1 ref ≠ ≈...
  • Page 79 Chapter 5 Function code table IR233 vector control frequency inverter user manual Variable selector 0:>; 1:<; 2:≥;3:≤;4:=; 5:≠; 6:≈ ☆ P44.12 3 logic mode Variable selector ☆ P44.13 3 hysteresis 0～65535 width Variable selector ☆ P44.14 4 input 00.00-98.99(function code index) 00.00 parameter Variable selector...
  • Page 80 Chapter 5 Function code table IR233 vector control frequency inverter user manual Logic block 2 ☆ P44.22 threshold 00.00-98.99(function code index) 00.00 parameter 1 Logic block 2 threshold ☆ P44.23 00.00-98.99(function code index) 00.00 parameter2 Unit’digit：parameter 1 bit selection 0-F (Represent 0-15),PP44.22 corresponds Logic block 2 to 0-15 bit ☆...
  • Page 81 Chapter 5 Function code table IR233 vector control frequency inverter user manual Unit’digit：parameter 1 bit selection 0-F (Represent 0-15),PP44.30 corresponds Logic block 4 to 0-15 bit ☆ P44.32 input source Ten’digit:parameter 2 bit selection 0-F (Represent 0-15),PP44.31 corresponds to 0-15 bit 0:no function;1:and;2:or;3:not and;4:not or;5:Xor 6:Ref=1 effective;Ref2=1 ineffective...
  • Page 82 Chapter 5 Function code table IR233 vector control frequency inverter user manual Counter 1 (32bit) set value ☆ P45.04 1～4294967295（32 bit） 1000 (after Electronic gear) Counter 1(32bit) max value 429496729 ☆ P45.06 1～4294967295（32 bit） (after Electronic gear) Counter 1 ☆ P45.08 Electronic gear 1～65535...
  • Page 83 Chapter 5 Function code table IR233 vector control frequency inverter user manual Count 1/2 overflow action:when counter higher than maximum value as following chart Maximum setting Counter value Pulse input C o n t i n u e c o u n t i n g Stop counting after overflowing 60 Group Motor 2 basic parameter...

  • Page 84: Chapter6Fault Diagnosis And Solution

    IR233 vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Chapter6Fault Diagnosis and Solution IR233 inverter has 32 types of warning information and protection function. In case of abnormal fault,the protection function will be invoked, the inverter will stop output, and the faulty relay contact of theinverter will start, and the fault code will be displayed on the display panel of the inverter.
  • Page 85 IR233 vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Fault Name Display Possible Causes Solutions 1: The output circuit is grounded or 1: Eliminate external faults. short circuited. 2: Perform the motor 2: Motor auto-tuning is not performed. auto-tuning.
  • Page 86 IR233 vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Fault Name Display Possible Causes Solutions 1. Instantaneous power cut 1. Reset failure 2, the inverter input voltage is not in the 2. Adjust the voltage to the normal scope of the specification requirements range 3.
  • Page 87 IR233 vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Fault Name Display Possible Causes Solutions 1, temperature detection line broken 1. Check the thermistor wiring 2, drive board is faulty 2. Ask for technical support module temperature Er.tCK 3.
  • Page 88 IR233 vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Fault Name Display Possible Causes Solutions 1: Reduce the load and check 1: The load is too heavy or locked- By wave the motor and mechanical rotor occurs on the motor. current Er.CbC condition.

  • Page 89: Chapter 7 Maintenance

    IR233 vector control frequency inverter user manual Chapter 7 Maintenance Chapter 7 Daily maintenance of frequency inverters Daily maintenance Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and component aging of frequency inverter, and results in potential failure or reducing the service life of frequency inverter.

  • Page 90: Warranty Items

    IR233 vector control frequency inverter user manual Chapter 7 Maintenance Part Name Service Life 2 ~ 3 Years Electrolytic capacitor 4 ~ 5 Years The user can confirm the replace time according to the running time. 1) Possible reasons for the damage of cooling fan: bearing wear and vane aging. Distinguish standard: Any cracks in the fan vanes, any abnormal vibration sound during the starting of frequency inverter.

  • Page 91: Appendix A Modbus Communication Protocol

    9600bps. See parameter group set 30. Message format The IR233 series inverter Modbus message includes the start sign, the RTU message, and the end sign。 The RTU message includes the address code, the PDU (Protocol Data Uint, the protocol data unit), and the CRC check.
  • Page 92 IR233 vector control frequency inverter user manual Appendix A Modbus communication protocol  Request PDU Command code 1byte 0x03 initial address 2byte 0x0000～0xFFFF(high 8 bit in front) Number of registers 2byte 0x0001-0x0010 (1～ 16,high 8 bit in front)  Response PDU Command code 1byte 0x03...
  • Page 93 IR233 vector control frequency inverter user manual Appendix A Modbus communication protocol in front,first send initial address’register value  Respond PDU Command code 1byte 0x10 0x0000 ～ 0xFFFF( high Initial address 2byte 8 bit in front) Number of register 2byte 1～16(1～16, high 8 bit in front) ...
  • Page 94 IR233 vector control frequency inverter user manual Appendix A Modbus communication protocol request (such as the register address does not exist, etc.), the slave station will return an abnormal response to inform the master of the actual situation. Abnormal response command code = normal response command code + 0x80, Abnormal code value and meaning as shown in the following table Error Name...
  • Page 95 IR233 vector control frequency inverter user manual Appendix A Modbus communication protocol (0x28=40, 0x0F=15). Communication command.The values and functions are as follows： 0x0000：disable command ； 0x0001：forward running； 0x0002：reverse running； 0x7000 0x0003：forward jog； 0x0004：reverse jog； 0x0005：free stop； 0x0006：decelerating stop； 0x0007：immediate stop； 0x0008：fault reset；...
  • Page 96 IR233 vector control frequency inverter user manual Appendix A Modbus communication protocol 000C：power input phase loss 0021：Reserved 000D：power output phase loss 0022：Communication time out fault 000E：IGBT module overheat 0023：extension card fault 000F：Reserved 0024：PID feedback lost during running 0010：motor overheat 0025：User-defined fault 1 0011：fast overcurrent time out fault 0026：User-defined fault 2 0012：Ground fault...

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