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Summary of Contents for aiko AIKO-A-MCE54Dw
- Page 1 AIKO PV Module Installation Manual AIKO reserves the right to change this Manual without prior notice. Please check the latest version of the Installation Manual in the official website of AIKO Website: https://www.aikosolar.com/ AIKO PV Module Installation Manual, 2025 1 / 25...
- Page 2 The installers shall be familiar with mechanical and electrical requirements of the system. Please keep this Manual for future maintenance or treatment. ⚫ If you have any questions, please contact AIKO customer service personnel and ask them to provide further explanation. 2 / 25...
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Page 3: Table Of Contents
09 MAINTENANCE OF PV MODULES ...................... 23 9.1 C ............................. 23 LEANING 9.2 V ......................24 ISUAL CHECKS OF THE MODULES 9.3 C ....................25 HECKS OF CONNECTORS AND CABLES 9.4 AIKO T ........................25 ECHNICAL UPPORT 3 / 25... -
Page 4: Overview
IEC 61215:2021 static mechanical load test item and the approved maximum static test load should be applied to determine the module quality. AIKO is liable for the losses or expenses incurred only when the module failed above tests. -
Page 5: Laws And Acts
02 Laws and acts Mechanical and electrical installations of PV modules shall be executed by referring to the applicable laws and acts, including the electrical act, building act and electrical connection requirements. These requirements vary from one location to another, such as building rooftop installations and onboard applications. -
Page 6: General Information
03 General Information 3.1 Module Identification AlKO PV modules provide Three visual labels: (1) Nameplate：Product type, information regarding the rated power, rated current, rated voltage, open circuit voltage, short circuit current under standard test conditions (STC), maximum system voltage and certification mark, etc. (2) Serial number：Each individual PV module is identified with a unique serial number which is printed on the barcode and cannot be torn or smeared after lamination. - Page 7 7 / 25...
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Page 8: Wiring Method
3.2 Wiring method The junction box of AlKO PV modules is in the middle position. Please refer to the table below for how to connect AlKO PV modules in series. 8 / 25... -
Page 9: General Safety
240W that may be accessible to the public. Module are designed with safety Class ll and fire class rating C. Before to handle and install AIKO PV module, read carefully and understand this Installation ➢ Manual. If you need any explanation, contact AIKO (aikosolar.com). -
Page 10: Handling Safety
PV modules can generate DC voltage >30V under standard test conditions (STC), take care to ➢ avoid direct contact. When installing PV modules, wear protective helmets, insulating gloves, and rubber shoes. Do not install PV modules without security precautions. Do not drill holes in the frame, this action may cause PV module insulation failure. ➢... -
Page 11: Fire Safety
Take carefully by installing PV modules. In any case, it is forbidden to lift the PV module by ➢ lifting the junction box or cable. At least two or more than two operators must hold the edges of the PV module with both hands. Do not try to dismantle the PV modules or remove any nameplates or components of PV ➢... -
Page 12: Considerations For Module Turnover And Transportation
If anything, wrong is observed, please contact AIKO logistics and sales staff immediately. 1. Crane unloading: When unloading PV modules by crane, please choose and use specialized tooling according to the weight and size of the pallet. -
Page 13: Considerations For Module Storage And Placement
(Except for products that can be used in offshore or salt-affected areas, as confirmed and supplied by AIKO). For rooftop installations, leave a safe working area between the edge of the roof and the ➢... -
Page 14: Tilt Angle Selection
To achieve the maximum annual generating capacity, the optimal orientation and inclination ➢ of PV modules in the installed area should be selected. When the surface of the PV module is perpendicular to sunlight, the output power reaches the maximum output value. AIKO 14 / 25... -
Page 15: Mechanical Installation
recommend the installation angle should not less than 10°. The optimal tilt angle of PV arrays should be designed by considering the multi-year average ➢ monthly irradiance, direct irradiance, scattering irradiance, wind speed and other climate conditions at the location. PV modules should be tilted at an angle to receive the maximal annual irradiance. - Page 16 ➢ In additions, project design loads must be based on project location, climate, mounting structure and applicable standards. Design loads are determined by bracket suppliers and professional engineering and technical personnel. Please observe both the local laws and regulations and the instructions of structural engineers. 16 / 25...
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Page 17: Mechanical Installation Of Dual Glass Modules
PV Modules must be mounted as recommended and illustrated below. Other mounting configurations may be used if consultation is made with, and prior written consent is received from AIKO. Failure to do so will invalidate our warranty. 6.2.1 PV Module Installation Method: Mounting Pressure Clamps Specialized pressure clamps are used to mount modules as shown below. - Page 18 It is important to ensure the bolts do not fail due to deformation or corrosion during the overall load of the PV module. AIKO recommend the thickness of washer should ≥1.7mm and use M8 and M6 bolt tightening torques must be within 16~20Nm and 8~12Nm, respectively, depending on bolt classes.
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Page 19: Electrical Installation
Installation Range Module Model Load (Pa) Installation Method L*W*H(mm) /hole AIKO-A-MCE54Db Clamp mounting on long frame 1762*1134*30 +5400/-2400 295≤D≤395 AIKO-A-MCE54Dw AIKO-A-MCE54Mb Clamp mounting on long frame 1762*1134*30 +5400/-2400 310≤D≤410 AIKO-A-MCE54Mw AIKO-A-MCE54Db 1100mm mounting Bolt mounting on long frame 1762*1134*30 +5400/-2400... - Page 20 When PV modules are in series connection, the string voltage is sum of every individual PV module in one string. When PV modules are in parallel connection, the current is sum of the individual PV modules as shown in below. PV modules with different electric performance models cannot be connected in the same string.
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Page 21: Cables And Connections
AIKO recommends that all cables are run in appropriate conduits and sited away from areas prone to water collection. AIKO recommend use copper cables with a minimum cross sectional area of 4mm² which are rated for 90℃ and are UV resistant shall be used as PV connecting lines. -
Page 22: Grounding
If you need to use the connection of different types of connectors, please contact AIKO ➢ customer service (cs@aikosolar.com). 08 Grounding PV modules are designed with an anodized anticorrosive aluminum alloy frame as a rigid support. PV module frames must be grounded to ensure safe use and protect the PV module against lightning and electrostatic damage. -
Page 23: Maintenance Of Pv Modules
PV modules shall be inspected and maintained on a regular basis, especially within the warranty period, which is an obligatory responsibility of the user. Any damage or other visible abnormalities of the PV module shall be reported to AIKO customer service (cs@aikosolar.com) upon discovery. 9.1 Cleaning The power output of PV modules is related to incident light intensity and can be reduced by dust collection or other shadings. -
Page 24: Visual Checks Of The Modules
The weight of the cleaning robot should not be more than 40kg, the PV module damage and power degradation caused by improper cleaning with the cleaning robot are not covered by the warranty of AIKO. 9.2 Visual Checks of the PV Modules... -
Page 25: Checks Of Connectors And Cables
Whether the connectors are properly sealed and the cables are properly fastened ➢ Whether the sealant of the junction box is cracked. ➢ 9.4 AIKO Technical Support To request Technical Support: Collect evidences of the issue as (a) photos and (b) measurements. ➢...
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