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Senquip ORB-C1-H User Manual

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Senquip User Guide
Release ORB-C1-2.0.13
Senquip
Mar 21, 2025

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  • Page 1 Senquip User Guide Release ORB-C1-2.0.13 Senquip Mar 21, 2025...

  • Page 3: Table Of Contents

    ........You can rely on the Senquip ORB .
  • Page 4 ........Connecting to a Wi-Fi or LTE Network with the Senquip Connect App .

  • Page 5: List Of Figures

    3.18: Senquip Connect App ........
  • Page 6 ....Figure 10.10: Remote update of device settings via the Senquip Portal ....Figure 10.11:...
  • Page 7 PDF Version of this User Guide.
  • Page 8 Senquip User Guide, Release ORB-C1-2.0.13 Chapter .

  • Page 9: Introduction

    Senquip Portal or a server of your choice. The Senquip ORB is a telemetry device designed for use in harsh outdoor environments; up a pole, on a wall or attached to a vehicle.

  • Page 10: Who Can Use The Senquip Orb

    Bluetooth, 4-20mA, pulse, frequency, and voltage. Antennas, the typical failure point in a telemetry system are all internal. Data measured by the Senquip ORB is transmitted to the internet via Wi-Fi or 4G LTE4 and can be delivered to the Senquip Portal or to your own server or SCADA system.

  • Page 11: What Is Included With Your Senquip Orb

    Security, all data collected is encrypted and is transmitted using secure authenticated connections. Ownership, at Senquip, we believe that the customer owns their data. We deliver your data to your servers in a private, secure manner. We will not access, use or resell your data - it is yours.

  • Page 12: Figure 1.3: 1 X 2-Hole And 1 X 3-Hole Gland Insert

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 1.3. 1 x 2-hole and 1 x 3-hole gland insert Figure 1.4. 4 x M5x8mm mounting screws Figure 1.5. 1 x 3mm Allen key Figure 1.6. 1 x Getting started guide Chapter 1. Introduction...

  • Page 13: Regulatory Information

    This device meets the FCC and IC requirements for RF exposure in public or uncontrolled environ- ments. 2.1 Accessing Regulatory Information access regulatory information your device following this link: https://portal.senquip.com/fcc. Alternatively, you can view the device FCC ID on the Senquip Portal. To view the FCC ID: 1. Launch the Senquip Portal.
  • Page 14 Senquip User Guide, Release ORB-C1-2.0.13 2. Browse to the device page 3. On the Device Info widget, select Regulatory Information Chapter 2. Regulatory Information...
  • Page 15 Senquip User Guide, Release ORB-C1-2.0.13 2.1. Accessing Regulatory Information...
  • Page 16 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 2. Regulatory Information...

  • Page 17: Getting Started

    Chapter Getting Started 3.1 Opening the Box The ORB is shipped in a box with a security seal that ensures that the packaging has not been opened. If this seal is compromised, the box may have been opened, in which case, a non-authorised party could have had access to the ORB password.

  • Page 18: Mounting

    Senquip User Guide, Release ORB-C1-2.0.13 3.2 Mounting The ORB can be mounted directly on a flat surface or can be attached to a pole or wall using the appropriate mounts that are included when you purchase your ORB. Figure 3.2. ORB mounting points circled in red When attaching the ORB to a panel, use the four M5 bolts that are included and screw directly into the tapped holes on the rear of the ORB enclosure.

  • Page 19: Figure 3.3: Orb Mounting Brackets

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.3. ORB mounting brackets If attaching to a pole, use the four M5 bolts provided to attach the brackets as shown below. The pole mounting plate is designed to be used with commonly available jubilee-clips. Thread the strap end of a jubilee-clip through the slots in the top of the bracket.

  • Page 20: Figure 3.4: Attaching The Pole Mount Bracket

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.4. Attaching the pole mount bracket The same mounting brackets can be used to attached the ORB to a wall. Attach the brackets to the rear of the ORB as shown below using the four supplied M5 bolts; note that the brackets are rotated 180 degrees when compared with how they are used for pole mounting.

  • Page 21: User Access

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.5. Attaching the wall mount bracket Note Jubilee-clips and wall mounting bolts are application specific and are not provided as part of the ORB kit. The ORB should be mounted with the cable entry gland facing the ground. Mounting the ORB with the gland in another orientation may result in water ingress via the cable entry gland.

  • Page 22: Figure 3.6: User Access For The Orb

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.6. User access for the ORB To open the cover: 1. Un-fasten the 6 hex-head screws that secure the cover using the 3mm Allen key provided. The screws are captive and will not fall out when loose. Do not attempt to remove the screws from the lid.

  • Page 23: Anti Tamper Screw

    In some instances however, a physical tamper indication is required. Senquip can provide tamper evident screws for the lid of the Senquip ORB. Once a tamper evident screw is in place, opening the device will require breaking the seal on the tamper evident screw.

  • Page 24: Figure 3.8: Tamper Evident Screw

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.8. Tamper evident screw To fit a tamper evident screw, remove one of the lid screws closest to the cable gland using the 3mm Allen key provided. Replace the lid screw with the tamper evident version. The tamper screw is compatible with most available seals.

  • Page 25: Aa Battery Install

    Senquip User Guide, Release ORB-C1-2.0.13 3.5 AA Battery Install The Senquip ORB can be operated on four AA batteries. If this is an application where there will be no power source, the batteries should be installed at this point. Figure 3.10. Correct battery placement The AA batteries are to be placed in a battery holder which is exposed when the front cover is opened.

  • Page 26: Figure 3.11: Sim Card Sizes

    Note If your ORB has an internal SIM card, you do not need to install an additional card. Figure 3.11. SIM Card sizes Warning Senquip advises against the use of nano to micro SIM adapters. The adapters can get stuck in the SIM holder and cause damage, especially when removing a SIM.

  • Page 27: Figure 3.13: Identifying The Sim Card Slot

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.13. Identifying the SIM card slot To insert a micro-SIM card into the holder, place it in the recess to the left of the SIM card slot and apply a gentle pressure to the right. The SIM card should be orientated with contacts facing up and the removed corner on the bottom right as in the diagram below.

  • Page 28: Wiring Guide

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.15. Insert SIM to the right It is recommended that the ORB be reset, by pressing the reset button, after inserting a SIM card. To remove the SIM card, hold the locking mechanism down; press the edge of the SIM card gently and let go.

  • Page 29: Figure 3.16: Interface Pin Numbers

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.16. Interface pin numbers The following pinout applies to the 12 way terminal block: Terminal block Name Application number marking Positive system power; either permanent Positive voltage in PWR+ or intermittent such as from a solar panel...

  • Page 30: Figure 3.17: Wiring Example With A Sheathed Cable

    Senquip User Guide, Release ORB-C1-2.0.13 CAN Low CAN L CAN bus CAN low input The terminal block allows for push-in connection, meaning that no tools are required. A defined contact force ensures that the contact remains stable over the long term and is high vibration environ- ments.

  • Page 31: Initial Setup

    Initial setup can be performed using the integrated web-server using any Wi-Fi enabled phone, tablet or computer or with the Senquip connect App with an Android or iOS device. Once the device is connected to a network, it is recommended that configuration be continued using the Senquip Portal.

  • Page 32: Figure 3.19: Buttons And Leds For Setup

    Device is sleeping or lid is closed Flash (1Hz) Off Setup Mode Flash (1Hz) Searching for network Attached to network (Wi-Fi or LTE), but not connected to Senquip Pulse off (2 sec) Portal Attached to network and connected to Senquip Portal Fast Flash...
  • Page 33 Senquip User Guide, Release ORB-C1-2.0.13 the Senquip Portal by selecting Settings and Update and then pressing the Update Firmware button. To update to a specific firmware version, enter the firmware number as shown in the figure below and press Update Firmware. During the firmware update, the orange network LED will flash fast. After a firmware update, the LEDs may freeze or remain off...

  • Page 34: Figure 3.20: The Default Passwords Can Be Found Under The Lid

    (setup password), Wi-Fi SSID and Wi-Fi password. This section should be removed and stored securely. It is recommended that the passwords be changed as soon as possible using the ORB’s webserver or the Senquip portal. Chapter 3. Getting Started...

  • Page 35: Figure 3.21: Label With General Information And Passwords

    Wi-Fi and is loaded with a browser. After the ORB is connected to a network, changes can be made remotely using the Senquip Portal. Note The Senquip ORB Wi-Fi Access Point is 2.4GHz only If connected to external power, the ORB will remain in setup mode as long as the lid is open.

  • Page 36: Figure 3.22: Search For Wi-Fi Networks

    Note A shadow over the light sensor can make the ORB exit setup mode. It is easier to configure the ORB from the Senquip Portal once a network connection has been established. To connect to the ORB, search for available Wi-Fi networks on your Wi-Fi enabled device. The ORB will advertise itself as ORB-xxxxx, where xxxxx represents the last 5 digits of the ORB device identi- fier.

  • Page 37: Figure 3.23: Enter The Wi-Fi Password

    Once you are connected to the ORB’s Wi-Fi hotspot, to access the ORB’s web-server, open your preferred web-browser (Senquip recommends Chrome) and in the address bar, type 192.168.4.1 and press enter. Your browser will open the ORB’s web-server password entry page. For username, type in admin;...

  • Page 38: Figure 3.24: Accessing The Web-Server

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 3.24. Accessing the web-server Note Performing a factory reset will reset the passwords to their defaults as found under the lid. If you have entered the username and password correctly, you will now have access to the ORB’s web-server.

  • Page 39: Figure 3.25: Browsing The Web-Server

    Internal Configure all sensors that are internal to the Senquip ORB External Configure sensors that are connected to the external interface Configure the Senquip ORB to send data to a remote server such as the Senquip Endpoint Cloud Events Set email and SMS notifications when alerts occur Update Update firmware on the Senquip ORB...
  • Page 40 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 3. Getting Started...

  • Page 41: Power Supply

    Chapter Power Supply The Senquip ORB has been designed to offer maximum flexibility in terms of power supply require- ments and is able to run off permanent power, solar (with internal rechargeable lithium battery) or replaceable AA batteries. Low power design techniques ensure the longest possible run-time when operating off...

  • Page 42: Replaceable Aa Batteries

    Senquip User Guide, Release ORB-C1-2.0.13 Parameter Specification Maximum power Voltage at maximum power Current at maximum power 0.56A Open-circuit voltage 21.6V Short-circuit current 0.68A Width 357mm Height 302mm The above solar panel was tested with an ORB measuring and reporting 2 input voltages, ambient temperature, ambient pressure and thermocouple temperature at an interval of 5 minutes.

  • Page 43: Internal Rechargeable Battery

    0 °C and above 45°C. It is recommended that the LiPo battery be replaced after three years of use or more regularly if the device routinely operates in extended temperatures. The LiPo battery should only be replaced by a Senquip replacement part and should only be installed by a suit- ably trained technician.

  • Page 44: Battery Life

    120mA 4.5 Battery life Senquip has measured actual power consumption figures to determine the expected life when using AA cells. Remember, when setting up for low power applications, that the ORB can make regular measurements and only transmit once per day unless it enters an exception state (warning or alarm is active), in which case a transmission is made immediately and the ORB switches to the exception interval, allowing for faster transmission rates.

  • Page 45: Freight Mode

    Senquip User Guide, Release ORB-C1-2.0.13 All internal sensors except AA 1.6V Lithium 1 per hour 1 per day 8.3 years All internal sensors except AA 1.6V Lithium 1 per hour 1 per hour 2.3 years AA 1.6V Lithium 1 per day...

  • Page 46: Figure 4.3: Entering Freight Mode

    Figure 4.3. Entering freight mode Note A shortcut is provided where pressing the Setup button three times, when in setup mode, will cause the Senquip ORB to enter freight mode. Confirm freight mode has been entered by pressing the Reset button.

  • Page 47: General Setup

    Chapter General Setup 5.1 Measurement and Transmit Intervals The ORB can be configured to take periodic measurements and then to transmit those measurements at various intervals or on exception. When not measuring or transmitting, the ORB will remain in a very low power state, referred to as sleep. For example, the ORB can be configured to measure temperature at 1 minute intervals, but only to transmit the temperature once an hour or if a warning or alarm level is exceeded (an exception occurs).

  • Page 48: Figure 5.1: Timing Flowchart

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 5.1. Timing flowchart • Green: Lowest power state; aim to configure the ORB to spend maximum time in this state. • Orange: Moderate power usage; try to reduce the number of times that the ORB wakes to measure sensors.
  • Page 49 Senquip User Guide, Release ORB-C1-2.0.13 Behaviour from Wakeup Source Source Description Behaviour from Sleep Hibernate Device wakes, exits supply voltage No effect Hibernate Mode and rises above 9.5V runs normally. The SETUP button is Device wakes Device wakes Setup Button pressed.

  • Page 50: Power Supply

    Senquip User Guide, Release ORB-C1-2.0.13 transmitted. Note if a base-interval of less than 10 seconds is specified when the ORB is communicating via Wi-Fi or 120 seconds over 4G LTE, the ORB will remain awake at all times. This setting is not suitable for battery operated installations.

  • Page 51: Settings

    Senquip User Guide, Release ORB-C1-2.0.13 solar panels are installed, an alert should be expected as clouds move over or the sun sets. Note If Device Always On and Sleep on Power Loss are both selected then the ORB will remain awake as long as it is powered;...
  • Page 52 Senquip User Guide, Release ORB-C1-2.0.13 Power Input Power Enable if an alert is to be sent when Tick Loss the power input drops below a speci- Disabled device.power.alert.enable Alert fied limit. Hibernate If this option is selected, then the ORB...

  • Page 53: Internal Sensors

    Internal Sensors 6.1 Light Sensor The Senquip ORB is equipped with an internal light sensor that is used to activate the ORB setup functions when the lid is opened and to detect tamper attempts. The light sensor is sampled on a regular basis and does not have an associated measurement interval.

  • Page 54: Figure 6.1: Definition Of Pitch

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 6.1. Definition of pitch When looking at the front cover, positive roll is described as the top of the ORB tilting towards the right. In the same scenario, negative roll is described as the top of the ORB cover moving towards the left.

  • Page 55: Specification

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 6.3. Definition of tilt 6.2.1 Specification Parameter Specification G-force range +- 16G Resolution Sensitivity change vs temperature 0.1% per°C Typical zero-g level offset accuracy +- 40mG Tilt resolution 0.1 deg Tilt accuracy (0-45 deg) 1.0 deg...

  • Page 56: Magnetic Switch

    6.3 Magnetic switch The Senquip QUAD contains a built-in hall-effect sensor that acts as a magnetic switch. When the switch detects a magnet, the Senquip QUAD can be made to enter setup mode, wakeup, or trigger a function in a script.

  • Page 57: Temperature Sensor

    Senquip User Guide, Release ORB-C1-2.0.13 6.3.1 Settings Three actions are available when the magnetic switch is activated. • Setup: Put the device into setup mode. Identical to pressing the Setup button. If the device is asleep, it will wake and enter Setup Mode.
  • Page 58 Senquip User Guide, Release ORB-C1-2.0.13 • Date and time • Number satellites being tracked In order to utilise the GPS, the ORB needs to be mounted such that the internal antenna has visibility of the sky. Plastic and fibreglass roof sheeting will have a minimal effect on GPS performance whereas reinforced concrete and metal roofs will render the GPS inoperable.

  • Page 59: Bluetooth Interface

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 6.5. GPS alert parameters The GPS can create an alert based on position and speed. A known position (expected latitude and expected longitude) can be specified and if the ORB moves a particular radius from that point, an alert can be raised.

  • Page 60: Figure 6.6: Example Ble Beacons From Ela

    Senquip User Guide, Release ORB-C1-2.0.13 stop sending if the tire is not rotating. Typical protocols used in advertising packets include Eddys- tone and iBeacon. The ORB supports both. The BLE beacons from ELA shown below enable identification, and measurement of temperature, humidity, voltage, switch position, and more.

  • Page 61: Internal Sensor Settings

    Senquip User Guide, Release ORB-C1-2.0.13 rate is achieved by setting the interval to 1 in which case the Bluetooth peripheral will be sampled on every base interval. To reduce power consumption, the measurement rate can be turned down by increasing the interval.
  • Page 62 Senquip User Guide, Release ORB-C1-2.0.13 The number of base intervals after which the accelerometer is sampled. Interval integer A value of 1 means that the input is accel.interval 10000 collected every base interval. Set to 0 to disable. Output XYZ...
  • Page 63 Senquip User Guide, Release ORB-C1-2.0.13 Once the alert is active or inactive, Hysteresis integer the radius must change by this value Meters gps.position.alert.hysteresis 10000 to change the alert state. Expected Latitude at which the device is decimal Degrees gps.position.alert.lat Latitude expected to be.
  • Page 64 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 6. Internal Sensors...

  • Page 65: External Sensors

    Chapter External Sensors 7.1 Current Source 1 and 2 Two 12V switched current sources, which can source a maximum of 200mA each are supplied on pins 3 and 5. The 12V supply is internally generated and is battery backed and so can still be used when running of solar or battery power.

  • Page 66: Figure 7.2: Connection Of A Single Externally Powered 4-20Ma Device

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 7.2. Connection of a single externally powered 4-20mA device In solar or battery operated systems where permanent power is not available, externally powered current-output sensors can utilise the ORB switched power source as shown below. Switched source 1 and 2 should be configured to switch on for the minimum amount of time before a measurement is...

  • Page 67: Figure 7.4: Connection Of Two Loop Powered 4-20Ma Devices

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 7.4. Connection of two loop powered 4-20mA devices Both inputs will report the voltage that is connected to them and so can be used as general purpose analog or digital inputs. Note When a voltage is connected to the current source pins, current may flow backwards into the ORB and the resulting current measurement may be negative.

  • Page 68: Serial Interface

    Senquip User Guide, Release ORB-C1-2.0.13 Note If more than one external device is being powered by the switched power, please ensure that the stabilisation time is set to the maximum for all devices powered. If the current sources are being used to power an external sensor device that needs to be constantly powered, the always on option can be used to prevent the current source from being turned off.
  • Page 69 Senquip User Guide, Release ORB-C1-2.0.13 RS232 transmitter output high voltage (typical) +5.9V RS232 Input threshold voltage +1.5V RS485 differential output voltage (minimum with load resistance 120Ω) +2V RS485 differential input signal threshold +-220mV Maximum nodes in RS485 mode RS485 termination resistor 120Ω...
  • Page 70 Senquip User Guide, Release ORB-C1-2.0.13 string of up to 10 characters can be enabled. For instance, in a typical GPS serial NMEA feed, the following are a subset of available messages: • DTM - Datum being used. • GGA - Fix information •...
  • Page 71 Senquip User Guide, Release ORB-C1-2.0.13 the serial bus. The Idle Time Before Start parameter can be used to specify an idle time, which is exceeded will trigger the serial port to start capturing serial data. Note If the serial port is capturing data and a subsequent idle time occurs, the capture process will restart and captured data will be discarded.

  • Page 72: Inputs

    Senquip User Guide, Release ORB-C1-2.0.13 may not measure 1 litre in exactly the same way when the tank is empty versus when it is full. The tank itself may also not be perfectly manufactured and may, for instance have walls that are not perfectly straight.

  • Page 73: Figure 7.5: Equivalent Circuit For Inputs

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 7.5. Equivalent circuit for inputs Note The low pass filter is not applied when the input module is used to measure frequency and duty cycle. 7.3.1 Specification Parameter for Analog and Digital measurements Specification...
  • Page 74 Senquip User Guide, Release ORB-C1-2.0.13 Minimum pulse duration for duty cycle measure- 10msec (1% of 1Hz) ment Parameter for Pulse Counting Specification Maximum input voltage Input resistance (Input1) 182kΩ Minimum amplitude 3V (tested down to 1.7V but not guaranteed) Minimum frequency 0.01Hz (not tested lower)

  • Page 75: Figure 7.6: Hysteresis

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 7.6. Hysteresis Since the inputs on the ORB have a 310kΩ resistance to ground, if an external switch is placed between supply and the input, no additional circuitry is required. When the external switch is open, the 310k resistance will pull the input low.

  • Page 76: Figure 7.8: External Switch Connection When Switch To Ground

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 7.8. External switch connection when switch to ground Note Connecting an external pullup resistor will increase current consumption when running of batteries and using the switched power output. In digital mode, an alert can be generated when the input changes state. This may be useful, for instance where monitoring an alarm system to see if it is activated or not.

  • Page 77: Figure 7.9: Rpm Measurement

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 7.9. RPM measurement Duty-Cycle mode Input 1 has an additional mode that allows for the measurement of duty-cycle. In duty-cycle mode, on each measurement interval, the duty-cycle of a signal on the pin is measured. Sensors regularly use duty cycle to communicate percentage of full-scale;...

  • Page 78: Can Bus Interface

    Senquip User Guide, Release ORB-C1-2.0.13 siblyin litres per minute) and the number of pulses would represent the total amount of fuel delivered (possibly in litres). When pulse counting is enabled, the ORB remains awake, continuously monitoring the input in order to capture all the pulses that occur.
  • Page 79 To reduce power consumption, the measurement rate can be turned down by increasing the interval. The CAN bus peripheral on Senquip devices supports can bit rates of 125, 250, 500 and 1000 bits per second as specified in the Nominal Baud Rate field.

  • Page 80: Output

    Senquip User Guide, Release ORB-C1-2.0.13 A full list of CAN bus settings is given in the table at the end of this chapter. 7.5 Output An open-collector output that can be made to switch to ground is provided on pin 10 of the header.

  • Page 81: External Sensor Settings

    Senquip User Guide, Release ORB-C1-2.0.13 7.5.1 Specification Parameter Specification Maximum open circuit voltage 72V Maximum hold current 450mA min Minimum fuse current 550mA max Digital input threshold Hysteresis 7.5.2 Settings The output can be scheduled to be configured at a multiple of the base-interval. In the event that the Interval is set to a number higher than 1, the output state will only checked and configured on...
  • Page 82 Senquip User Guide, Release ORB-C1-2.0.13 Counts number hours Count boolean the digtial input is ON (above thresh- input1.digital.count_hours Hours old). Digital Sets whether a change in digital state Change boolean input1.digital.alert.enable generates an alert. Alert Analog 1 Calibration parameters for Analog 1.
  • Page 83 Senquip User Guide, Release ORB-C1-2.0.13 Digital Sets whether a change in digital state Change boolean input2.digital.alert.enable generates an alert. Alert Analog 2 Calibration parameters for Analog 2. text input2.cal Calibration Refer to user guide. chars The unit of measure associated with...
  • Page 84 Senquip User Guide, Release ORB-C1-2.0.13 A name for the input that is mean- Name text tc1.name ingful to the user. chars The number of base intervals after which the thermocouple is measured Interval integer and events are checked. A value of 1 tc1.interval...
  • Page 85 Senquip User Guide, Release ORB-C1-2.0.13 Digital Sets whether a change in digital state Change boolean generates an alert. (Digital Mode current1.digital.alert.enable Alert Only) Current 1 Calibration parameters for Current 1. text current1.cal Calibration Refer to user guide. chars The unit of measure associated with...
  • Page 86 Senquip User Guide, Release ORB-C1-2.0.13 Describes how the serial port is to be handled. CAPTURE: serial data is Mode preset captured between start and end char- serial1.mode acters. MODBUS: serial data is treated according to MODBUS RTU standard Baud rate for serial communication.
  • Page 87 Senquip User Guide, Release ORB-C1-2.0.13 The unit of measure associated with Modbus 1 text the calibration. Examples: Percent, mod1.unit Unit L/hr, Meters Warning thresholds. Refer to user Warning text mod1.warning guide. Alarm text Alarm thresholds. Refer to user guide. mod1.alarm...
  • Page 88 Senquip User Guide, Release ORB-C1-2.0.13 The unit of measure associated with Modbus 5 text the calibration. Examples: Percent, mod5.unit Unit L/hr, Meters Warning thresholds. Refer to user Warning text mod5.warning guide. Alarm text Alarm thresholds. Refer to user guide. mod5.alarm...

  • Page 89: Network Connection

    Chapter Network Connection The ORB can communicate with the Senquip Portal or a remote server via Wi-Fi or 4G LTE. Where both Wi-Fi and 4G LTE networks are selected, the ORB will first attempt to connect via Wi-Fi and if that is unsuccessful, the ORB will then attempt to connect via 4G LTE.

  • Page 90: Figure 8.1: Scanning For Devices

    The green light will start to flash. Open the Senquip Connect App and scan for available devices. Devices in setup mode will allow connec- tion for the purpose of network configuration. Press connect and enter the device setup password. Figure 8.1. Scanning for Devices Once connected to a device, select Configure WiFi or Configure Cellular / LTE.

  • Page 91: Connecting To A Wi-Fi Network With The Embedded Webserver

    For Wi-Fi networks, the chosen SSID and password need to be entered. Further advanced Wi-Fi settings are available when using the embedded webserver or Senquip Portal for configuration. For LTE networks, Auto APN can be enabled in which case the device will attempt to find a suitable APN for the network.

  • Page 92: Figure 8.3: Save Changes And Reboot

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 8.3. Save changes and reboot After a reboot, the ORB will attempt to connect to the specified Wi-Fi network. You can check if the ORB has successfully connected to the chosen network by placing the ORB in setup mode and returning to the Network page.

  • Page 93: Figure 8.4: Note The Ip Address On Your Network

    ORB without having to access the Senquip Portal. Keeping the web-server active will require that the ORB remain awake at all times but does mean that the user can make instant changes to settings and see the latest measured data.

  • Page 94: Figure 8.5: Access Via Local Ip

    NTP Time encryption functions the ORB needs to know time accurately. Time is accessed by connecting to an NTP server on this port. MQTT to Secure communications with the Senquip Portal are established 8883 Senquip Portal on this port. Over the Air (OTA) is a method by which the ORB software can be remotely updated.

  • Page 95: Connecting To An Lte Network With The Embedded Webserver

    8.5 Connecting to an LTE Network with the Embedded Webserver Once in setup mode, use the Network page to connect the Senquip ORB to a mobile network. In most cases only an APN will be required to establish a 4G LTE connection. Some service providers will require a username and password and some SIM cards will require a pin.
  • Page 96 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 8. Network Connection...

  • Page 97: Endpoint Setup

    Chapter Endpoint Setup When connected via Wi-Fi or 4G LTE, data measured by a Senquip ORB can be sent to the Senquip Portal or a remote server or SCADA system, using UDP, HTTP, HTTPS, MQTT and MQTTS. The endpoint settings allow for configuration of the end server detail and the protocol used to communicate with that server.

  • Page 98: Data Buffer

    Guide. 9.3 Data Buffer Where neither Wi-Fi or 4G LTE networks can be found, the Senquip ORB can store up to 1 MByte of messages for devices running SFW001 firmware and 2MByte for devices running SFW002 firmware, to internal memory for later transmission when a network becomes available. When the internal memory is full, the device stop logging.

  • Page 99: Udp

    Most business grade IoT platforms such as AWS (Amazon Web Services) offer MQTTS. MQTTS is recommended by Senquip as the preferred protocol for use with the ORB as it offers a low power, reliable, secure connection. The ORB is pre-loaded with certificates allowing secure communi- cation with the Senquip Portal.

  • Page 100: Settings

    The Senquip Portal will apply local time offsets as specified by the settings on your computer. The Senquip Portal can be used to update settings on the ORB remotely. Each time the ORB makes contact with the Senquip Portal (for example to transmit measurements), the ORB will check for any settings changes.
  • Page 101 Senquip User Guide, Release ORB-C1-2.0.13 will be able to be performed remotely using the Senquip Portal. A full list of endpoint settings is given in the table below. Internal Refer- Name Item Function ence Data Endpoints Configuration via Enables connection to Senquip Portal boolean endpoint.config_to_portal...
  • Page 102 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 9. Endpoint Setup...

  • Page 103: Senquip Portal

    • event forwarding, • user account management. By default, access to the Senquip Portal is enabled; it is highly recommended that users retain this setting. If disabled, device settings may not be able to be changed remotely and important firmware changes will not be able to be performed.

  • Page 104: Device Summary

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.1. Welcome to the Senquip Portal 10.1.2 Device Summary Once logged-in, on the summary page, a list of all devices associated with your account is shown. From the summary page, new devices can be added to your account, and can be grouped into logical categories.

  • Page 105: Figure 10.2: View Or Add Senquip Devices

    To add a device, click on the +Add Device button. You will be asked for the ID and password associ- ated with the Senquip device. Enter the details and press Submit. The device will be added to the list of devices available on your user.

  • Page 106: Figure 10.3: Senquip Device Dashboard

    Senquip User Guide, Release ORB-C1-2.0.13 • An image associated with the machine or system being monitored can be added. • A company logo can be added. Only sensor interfaces that are enabled and have transmitted data recently will be displayed on widgets.

  • Page 107: Figure 10.4: Example Chart Showing The Days Temperature

    Figure 10.4. Example chart showing the days temperature Data measured by Senquip devices can be visualised in various formats. To change the format in which data is visualised, press the eye icon on the bottom right of the tile. Formats available are: •...

  • Page 108: Figure 10.6: Buttons To Trigger Remote Operations

    The scripting icon passes the user to the JavaScript editor to enable scripts to be written for Senquip devices. Raw data allows the user to display and then download historic data in csv format. The settings icon takes the user to the device settings pages. Not all of the icons will be avail- able to all users.

  • Page 109: Figure 10.8: Dashboard With An Image Showing The System Being Monitored

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.8. Dashboard with an image showing the system being monitored 10.1.4 Historical Data To view or download historical data, press the Raw Data button on the top right of the dashboard. A table showing all the data associated with the selected device will be shown. To download the data, press the Export to CSV button.

  • Page 110: Figure 10.9: Data Associated With The Selected Device Shown In A Table

    field, enable the timestamp setting in endpoint settings. 10.1.5 User Administration Use the Admin button to manage the users of each Senquip device. When a device is added to an account using the device ID and password, the user that added the device automatically becomes an admin for that device.
  • Page 111 Save Settings button at the bottom of the page. Senquip devices check for settings changes each time they make a connection to the Senquip Portal. If a device is set to transmit data once an hour, then the settings will be changed up to an hour after the changes have been made on the portal.

  • Page 112: Figure 10.10: Remote Update Of Device Settings Via The Senquip Portal

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.10. Remote update of device settings via the Senquip Portal Chapter 10. Senquip Portal...

  • Page 113: Figure 10.11: Remote Firmware Updates Via The Senquip Portal

    Please allow plenty of time for the device to finish the update and return to normal operation. Note There is always a risk that something may go wrong during a firmware update; it is not recom- mended that firmware be updated unless it is suggested by Senquip or a specific new feature is required.

  • Page 114: Figure 10.12: Configure Event Forwarding

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.12. Configure event forwarding If an event is current, and the event escalates, for example a warning turns into an alarm, the more severe event will be forwarded. If an event is current and it de-escalates, for an example, an alarm turns into a warning, the event will not be forwarded.

  • Page 115: Figure 10.13: A Graphical Widget Showing Tyre Status

    Setup window, we get to name our widget with something meaningful to the user. We will name our widget “Water Cart” We can also set the width of the widget in units of a standard Senquip Portal widget. We will leave the width as 1 unit wide. A background colour can be selected and a back- ground image loaded.

  • Page 116: Figure 10.15: Settings For Our Water Cart Example

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.15. Settings for our water cart example Note Remember to save your changes. The Widget Text window allows us to insert text and values on the image in the widget. When you created your widget, an example text entry was created “Drag Me! Temperature is ${data.ambient}”.

  • Page 117: Figure 10.17: Water Cart Widget Text Settings

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.17. Water cart widget text settings. Note Because we have chosen Dynamic Colour Change, the colour of the text will change if there is a warning or alarm current on cp20. Our widget now looks like the image below.

  • Page 118: Figure 10.19: Settings For Water Cart Level Element

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.19. Settings for water cart level element We could also add a status indicator light to the image by adding a status indicator element. Status indicators can be associated with data values and can be set to change colour as the data value drops below a threshold.

  • Page 119: Figure 10.20: Completed Water Cart Widget

    Once saved, the water cart widget will appear on the device page alongside all the other enabled widgets. Figure 10.21. Water cart widget shown on the Senquip Portal To edit the widget, go to the Display Settings page and select the widget by clicking on the widget name.

  • Page 120: Figure 10.22: Brushed Area Chart Showing Particles In Oil

    This makes for a neat and consistent looking display. To create a widget the same height as most widgets on the Senquip Portal, use the following ratios for the background image.

  • Page 121: Figure 10.23: Default Custom Chart

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.23. Default custom chart We start by giving the chart a name, in this example, we will generate a chart showing temperature and pressure in a compressor and so we will call the chart “Compressor 2D”. We will choose a Line chart, and will give the chart a size of 2 widgets wide by 2 widgets high.

  • Page 122: Figure 10.25: Custom Chart Axis

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 10.25. Custom chart axis We will now create a series and will assign an axis to each series. We first select the axis associated with the series. We then select a measurement. In our example, we will add compressor temperature and internal device temperature to the Temperature axis and pressure to the Pressure axis.

  • Page 123: Figure 10.27: Example Chart Showing Generator Temperature And Pressure

    The process for creating a bar chart is similar except that the data to be displayed must be sent from the Senquip device as an array of numbers. The array must be turned into a JSON string object before being dispatched. Each element of the array represents the height of the associated bar.

  • Page 124: Management And Hosting On The Senquip Portal

    Senquip Portal. Users have the option of purchasing a hosted plan to enable data hosting and data visualisation on the Senquip Portal. Hosted plans are available on a monthly, yearly, or lifetime basis (10 years), and can be purchased directly off the Senquip Portal or through distributors.
  • Page 125 • Access for 3 users • Firmware updates 10.2.2 Hosted Hosted plans are for users who will use the Senquip Portal to store and visualise their data. Features of the hosted plan include: • Configure devices from the Senquip Portal •...
  • Page 126 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 10. Senquip Portal...

  • Page 127: Mechanical Specification

    Chapter Mechanical Specification 11.1 Mechanical drawings Critical dimensions for the ORB, mounting plate and mounting hardware are given below. Full three dimensional models are available on request. Note All dimensions are in mm. Figure 11.1. Dimensioned front view...

  • Page 128: Figure 11.2: Dimensioned Top View

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 11.2. Dimensioned top view Figure 11.3. Dimensioned front view including mounting brackets Chapter 11. Mechanical Specification...

  • Page 129: Mechanical Fittings

    The following screws and seals are used on the ORB. Spare parts, if required are available from Senquip. Fastening Location Size Length Max depth method Screws To avoid hinge damage, only captive screws provided by Senquip are to be 3mm Allen key attachment used. MountingM5 9.5mm 3mm Allen key 10mm 10mm T10 Torx key...

  • Page 130: Material Specification

    Senquip User Guide, Release ORB-C1-2.0.13 with suitable wiring is rated at IP68. The chart below describes IP ratings and how to interpret them. Figure 11.5. IP number description The ORB can be operated in temperatures between -40°C and 85°C however the internal Lithi- um-Ion-Polymer battery charging will be throttled at temperatures colder than -10°C and higher than...
  • Page 131 Senquip User Guide, Release ORB-C1-2.0.13 Component Material Enclosure and front cover Glass filled nylon Enclosure front cover seal Nitrile Butadiene Rubber (NBR) Captive cover screws Stainless-steel (304) Cable Gland Polyamide Gland insert Nitrile Butadiene Rubber (NBR) Optional Mounting plate Stainless-steel (316)
  • Page 132 Senquip User Guide, Release ORB-C1-2.0.13 Chapter 11. Mechanical Specification...

  • Page 133: Maintenance

    • Being left in a discharged state for an extended period of time. Replacement of the LiPo battery should only be performed by suitability trained service personnel. Only LiPo batteries supplied by Senquip should be used. Senquip LiPo batteries contain temperature sensing and protection circuitry to ensure safe operation of the ORB.

  • Page 134: Figure 12.1: Leds And Configuration Switches

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 12.1. LEDs and configuration switches. • Remove the 4 AA batteries and if permanently powered, make sure that power to the ORB is switched off. • Disconnect all wiring from the header. • Remove the SIM card.

  • Page 135: Figure 12.2: Remove The Sim Card Before Opening

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 12.2. Remove the SIM card before opening. Warning Failure to remove the SIM card before trying to remove the battery cover could cause mechanical damage to the SIM card holder. • Remove the battery cover by removing the 4 Torx-head screws using aTorx T10 driver. Note that by removing the battery cover, sensitive electronics may be exposed.

  • Page 136: Figure 12.3: Removing The Battery Cover

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 12.3. Removing the battery cover. Warning Make sure that you do not expose the circuit board or components to static electricity. • The LiPo battery is plugged into a polarised 3 pin JST connector. Gently remove the battery plug by pulling on the 3 wires, ensuring that the direction of pull is in-line with the connector.

  • Page 137: Figure 12.4: Orientation Of Lipo Battery

    Senquip User Guide, Release ORB-C1-2.0.13 Figure 12.4. Orientation of Lipo Battery. • Note carefully the polarisation of the 3-way battery plug and be sure to insert the replacement battery with the same polarity. Figure 12.5. Battery plug removed. 12.1. Replacing the LiPo Battery...

  • Page 138: Figure 12.6: Remove The Old Tape

    • The LiPo battery is secured to the PCB with removable 3M double sided tape. To remove the battery, pull gently, ensuring that you do not damage the battery. • Remove the old tape; new batteries supplied by Senquip will ship with replacement double sided tape.

  • Page 139: Frequently Asked Questions

    13.2.4 Can I view data on the Senquip Portal for free? Yes, you can view data on the Senquip Portal on a free basic plan. Updates to the Senquip Portal may be limited to 5 minute intervals and the data will not be stored for more than a day.
  • Page 140 When a setting is changed on the Senquip Portal, it is added to a queue that is stored until the device next makes contact. To see if a setting has been applied by a device, press the command queue button at the top of each settings page.
  • Page 141 Yes. To use symbols like the degrees symbol (o) as in oC, create the text in an editor such as Microsoft Word or Notepad and copy it into the field in the Senquip Portal. Alternatively, use the alt code for the symbol you need, for instance, ALT 0167 for the °symbol.

  • Page 142: Network

    Later versions of firmware for Senquip devices include a feature called Auto-APN. With Auto-APN, the Senquip device reads data off the SIM and searches a database to try and find a suitable APN. If successful, the Senquip device will connect directly to the network.

  • Page 143: Gps / Gnss

    13.3.7 What SIM card should I use? Senquip devices use a Micro SIM. The SIM can be either 1.8V or 3.3V. The SIM needs to be for an operator that supports either a CAT-1 (-H devices) or CAT-M1 (-G devices) network. Nano SIMs with adapters should not be used as the SIM card can become loose in the carrier, damaging the SIM holder.

  • Page 144: Measurements

    The best position accuracy will always be obtained when the Senquip device is mounted vertically in a position where it has a clear view of the sky. To enhance GPS position accuracy, the Senquip devices track GPS, GLONASS, Bei Dou, Galileo and QZSS satellites.
  • Page 145 13.6.3 How can I extend battery life on my Senquip device? A Senquip Senquip device should be able to last for many years running on AA batteries. To estimate the life of your device, see the battery calculator on the Senquip website. For low power installations such as solar and battery installs, to save energy, consider the following: •...
  • Page 146 Battery life will depend entirely on your application, the rate of measurement, transmissions and the types of sensors attached. As a guide, if your Senquip device was to be left sleeping, it could achieve up to 10 years of life. In a typical battery powered application, where the Senquip device is communicating over GSM, with once per hour updates, the Senquip device can be expected to last 2 years on a set of batteries.

  • Page 147: Setup

    first connection. If you leave a device unpowered for an extended time and you have set the Senquip device in a high-power mode by for instance setting a fast update rate, the internal LiPo battery will have run flat.

  • Page 148: Operation

    If your device is connected to your Senquip Portal account, you can continue to view device data and make configuration changes. If you have changed your password, and have forgotten your new pass- word, a factory reset will restore the original device password.

  • Page 149: Scripting

    13.9 Scripting 13.9.1 Does my script run in the Senquip Portal? No. Your script will run on the Senquip device in field. This means that your script will continue to execute even if your device loses contact with the network.
  • Page 150 Scripting is an advanced feature, and an incorrectly written script can cause a Senquip device to fail or even brick a device. Read the scripting guide carefully before committing a script. 13.9.7 My script looks ok, but I get a calling non-callable error.

  • Page 151: Glossary

    Chapter Glossary jubilee-clips A Jubilee-clip, also known as a hose clamp, is used in conjunction with the supplied brackets when pole mounting the ORB-X1. certificate-authority A certificate authority (CA) is a trusted entity that issues digital certificates, which are data files used to cryptographically link an entity with a public key.
  • Page 152 Senquip User Guide, Release ORB-C1-2.0.13 LiPo A lithium polymer battery, or more correctly lithium-ion polymer battery (abbreviated as LiPo), is a rechargeable battery of lithium-ion technology using a polymer electrolyte instead of a liquid electrolyte. Chapter 14. Glossary...

  • Page 153: Index

    Index Symbols 3G & 4G, ASCII, certificate-authority, JSON, jubilee-clips, LiPo, LTE-M1, MODBUS, NIST,...

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