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Knuth ABS 460 L Operating Instructions Manual

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Machine Tools
OPERATING INSTRUCTION
OPERATING INSTRUCTIONS
FULL AUTOMATIC
ABS 460 L
Part No
.
For the important safety of your body, please read this manual book and understand its contents before
operation.

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  • Page 1 Machine Tools OPERATING INSTRUCTION OPERATING INSTRUCTIONS FULL AUTOMATIC ABS 460 L Part No For the important safety of your body, please read this manual book and understand its contents before operation.

  • Page 2: Safety Instruction

    Machine Tools OPERATING INSTRUCTION Safety instruction Operation manual For your own security read the operation manual before starting the machine. The operation manual should be kept in a secure place. You should know about how to handle the machine, it’s limits and it’s specific dangers.
  • Page 3 Machine Tools OPERATING INSTRUCTION Don’t let other people touch the machine or the cable of the machine. Make sure that only authorised persons can reach the workshop. Take care about the Power supply cable Before connecting the power supply cable to the wall socket ensure that the machine is switched off. Don’t use the cable to pull the plug out of the socket.
  • Page 4 Machine Tools OPERATING INSTRUCTION Only use accessories and accessory parts witch are specified by the operation manual or the supplier. The use of other accessories and accessory parts may result in dangerous injury and damage the machine. Only use accessories and accessory parts for the right tasks. Electrical parts The electrical parts confirm to the determinations of electrical security.
  • Page 5 Machine Tools OPERATING INSTRUCTION General İnformation General Safety Notes The machines are manufactured in compliance with the accident prevention rules in All installation work including the electrical connection must only be carried out by qualified force. personnel. Strictly comply with the instructions contained in this manual to obtain the best The machine must only be operated by a technically trained and experienced operative who is performance from the machine.
  • Page 6 Machine Tools OPERATING INSTRUCTION Safety İnstructions Be sure that electrical connection is made carefully. To avoid unwanted situations like electrical shock, protect the main supply cable with a holster. Before running the machine, be sure that all of the protections are mounted properly and all the covers are closed. Avoid from smoke and moisture.
  • Page 7 Machine Tools OPERATING INSTRUCTION Definitions (EN ISO 12100:2010) User: the person, body or company who has bought or rented the machine and intends to employ it for the uses contemplated. Operator: the physical person authorized by the user to operate the machine after having been suitable trained on the use and specific risks of the machine.. Authorized person: the skilled person, who is authorized by the user to carry out maintenance or setting-up operation of the machine.
  • Page 8 Machine Tools OPERATING INSTRUCTION RELATED DIRECTIVES AND STANDARDS DIRECTIVES MACHINERY DIRECTIVE- 2006/42/EC LOW VOLTAGE DIRECTIVE- 2006/95/EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE- 2004/108/EC STANDARDS EN ISO 13857:2008; SAFETY OF MACHINERY-SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY UPPER LOWER LIMBS EN ISO 4413:20106: HYDRAULIC FLUID POWER – GENERAL RULES AND SAFETY REQUIREMENTS FOR SYSTEMS AND THEIR COMPONENTS EN ISO 13849-1:2008/AC:2009;...

  • Page 9: Residual Risks

    Machine Tools OPERATING INSTRUCTION Residual Risks Do Not Touch Below Mentioned Moving Or Movable Parts Of The Machine While İt Runs. Mechanical Dangers Residual Risks There might be the risk of hand/arm Necessary warnings are mentioned in the manual. incerceration between wheel cover and There are warning signs on the machine.
  • Page 10 Machine Tools OPERATING INSTRUCTION Warning Connection To The Electrical System This chapter outlining the safety devices and norms was drawn up bearing in mind the normal use Control panel is mounted on the electric panel. Machine is connected to the main of the machine as stated in the chapter on the operation of the machine and the adequate supply in the electrical panel.
  • Page 11 Machine Tools OPERATING INSTRUCTION Technical Data Statement of Noise Conditions for measurement TECNICAL DATA/TECHNISCE DATEN BMSO 460C Tested Machine: BMSO 460C – Blade size: 5200 x 41 x 1,3mm Round/Rund Cutting Capacity Schnittbereich Flat/Flach 470 x 460 Material in use: ø250 Solid Material 0°...
  • Page 12 Machine Tools OPERATING INSTRUCTION Transportation And Carrying Of Machine İmportant Carry well-balanced with a strong rope which will be hooked to carrying rings. Bekamak may change the properties of the product without notice.
  • Page 13 Machine Tools OPERATING INSTRUCTION Fixing Area that machine will be fixed should be flat and bowless. Machine base should be placed properly , linear and diagonal way . Get the machine to balance with 4pcs m12 screws that are on the legs, you should fix it with ø13 steel pins.
  • Page 14 Machine Tools OPERATING INSTRUCTION Operating instruction Adjusting cutting pressure;It adjusts the Adjusting down feed speed: this valve pressure of saw to cutting part acccording to is used to set down feed speed after cutting materials type; pressure should be adjusting the cutting pressure. Speed decreased as saw becomes blunt in time and ischanged byb observing chips blade should be changed after some time to...
  • Page 15 Machine Tools OPERATING INSTRUCTION Bow up button: moves the bow up manually Bow down button: moves down the and stops cutting. bow manually. Vice pres buton:it is used to press the Manual-automatic select. matherial Speed control potmeter : controls the Blade tightening button: tighten the inverter to adjust the turning speed of blade blade.
  • Page 16 Machine Tools OPERATING INSTRUCTION Points To Be Checked On C Series Automatic Machine Things to be checked on the control panel All equipment necessary for the machine must be placed on the panel as regular. Cable cross-sections and colors must be selected in accordance with the regulation. Cable connections to the equipment must be made properly and each marking must be installed through the cable end.
  • Page 17 Machine Tools OPERATING INSTRUCTION After removing the material reached the top spot in the bottom of the machine to automatically erecting vicini point position and must stop. After finishing cutting the material blade should go down to bottom swich and then rice up to top point and stop automatically.
  • Page 18 Machine Tools OPERATING INSTRUCTION Cutting in a wrong way Cutting in a right way You should make fence like on the the picture with the same length of material to be cut, to avoid sliding danger of material There is a warning plate on machine aganist danger of material’s falling. Sensor Parts (3)Maximum switch: this switch sets the top point that bandsaw reaches.
  • Page 20 Machine Tools OPERATING INSTRUCTION 1.2 b) Chip conveyor cover. 1.2 c) Coolant oil tank 1.2 d) How to remove the chips from oil tank. 1.3) Clean the chips from the vice block 1.4) Lubricate the upper clamping blocks. 1.5) Clean the vice clamping shaft.

  • Page 21: Coolant Hoses

    Machine Tools OPERATING INSTRUCTION 1.6) Lubricate the vice clamping shaft. 1.7 a) Coolant hoses 1.7 b) How to air the hoses mentioned above. 1.8) How to clean the tensioning rails 1.9) The manometer should be at 43 bars.
  • Page 22 Machine Tools OPERATING INSTRUCTION 2) Weekly maintenace 2.1) Check the gearbox oil level (no 90) Hydraulic oil tank oil level should ve between upper and lower levels. No 46 2.2) 2.4 ) New type coolant case. 2.3) Remove the chips from the tank with shovel.
  • Page 23 Machine Tools OPERATING INSTRUCTION 3) Monthly maintenance 3.1. Lubricate the front and drive wheels as shown. 3.2. Lubricate the tensioning sledge as it is shown. 3.3. Lubricate the movable arm part shown. 3.4. Lubricate the linear sledge 3.5) Check the chip brush. 3.6) Check the wheel bolts.
  • Page 24 Machine Tools OPERATING INSTRUCTION 4) 6 Months Maintenance Changing the bearings 4.1) Remove the carbide block 4.2) Remove the bolts. 4.3) Remove the (6202 2RS) bearing by hand. 4.4) Remove the inner pin of bearing. Put a new one.
  • Page 25 Machine Tools OPERATING INSTRUCTION 4.5 Place the eccentric shaft to the hole. 4.6 Fix the shaft by tightening the set screw. 4.7Put on the block cover and fix it with help of 4 bolts. 4.8 Mount on the carbide block. 4.9 By loosening the set screw of the eccentrick shaft, close the gap between the sawblade and bearing.

  • Page 26: Annual Maintenance

    Machine Tools OPERATING INSTRUCTION 5) Annual maintenance 5.1 Empty the oil from marked points. 5.2 Remove the pointed pin and add 9,3 lt. Shell, Ip, Esso etc. Oil. 5.3 Remove the bolt by using a wrench 5.4 Remove the hose, start the tensioning and motor from control panel and drain the oil into a tin box.

  • Page 27: Changing The Saw Blade

    Machine Tools OPERATING INSTRUCTION 5.5 Move the tensioning button to arrow side. 5.6 Remove the cap and put 30 liters of number 46 oil (oil, mobil, Shell) CHANGING THE SAWBLADE 1. Loosen the sawblade (at mechanical machine) 2. Loosen the sawblade (at hydralic)
  • Page 28 Machine Tools OPERATING INSTRUCTION 3. Remove the sawblade from the wheel. 4. Remove the sawblade from the carbide block. 5. Change the blade with new one. 6. Place the balde to the wheel. 7. Place the sawblade. 8. Place the carbide blocks.

  • Page 29: Filling Up Coolant

    Machine Tools OPERATING INSTRUCTION 9. Place the sawblade between the carbide blocks straightly. 10. By using image 1 you may tighten the sawblade at mechanical machines and with 2 you may the hydraulical machines. Şekil:1 Şekil:2 Filling up coolant Coolant and water fixture should be used for cutting steel. Do not use cooant for cutting casting material. At periods (at least once a month) the coolant should be emptied and dreg should be cleaned.
  • Page 30 Machine Tools OPERATING INSTRUCTION Add coolant till the marked place Placing the coolant tank. Cutting Speeds The machine has two pre-selected cutting speeds of 20 and 100 m/sec. Cutting speeds has to be selected according to the grade and dimensions of the material. İf any vibration and/or noise raises from the blade, change the speed. All the details about the cutting of various materials and dimensions are given below •...
  • Page 31 CUTTING RECOMENDATIONS NOTE:THE CUTTING SPEEDS GIVEN BELOW ARE GUIDELINES ONLY Machine Tools OPERATING INSTRUCTION CUTTING SPEED COOLANT MATERIAL DESIGNATION MATERIAL MATERIAL SPECIAL CUTTING OIL EMULSION METAL LG-SUPER STRUCTUAL STEEL ST 35 – ST 42 1.0308- 40 - 55 60 - 80 1:10 ST 350 –...
  • Page 32 Machine Tools OPERATING INSTRUCTION G – CUSN 5 ZN PB 2,1096,01 30 - 45 70 - 100 1:50 BRASS CUZN 10 2,0230 80 - 200 100 - 300 1:50 CUZN 31 S 2,0490 80 - 200 100 - 300 1:50 ECOMMENDATION FOR TOOTH STYLE AND TOOTH PITCH SELECTIONS FOR HSS BI-METAL BANDSAWS...
  • Page 33 Machine Tools OPERATING INSTRUCTION...
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  • Page 37 Machine Tools OPERATING INSTRUCTION 2015 FULL AUTOMATIC TWIN PILLAR BANDSAWING MACHINES SPARE PART TABLES...
  • Page 38 Machine Tools OPERATING INSTRUCTION BMSO 460C LOWER BODY GROUP PART NMR PART CODE PART NAME BMSO 460C.01.01 AXIS PLATE BMSO 460C.01.02 M12X40 IMBUS BMSO 460C.01.03 M6 INBUS BMSO 460C.01.04 CAMSHAFT BEARING BMSO 460C.01.05 BEARING 62202 BMSO 460C.01.06 SEGMAN 471/15 BMSO 460C.01.07 M8X40 İNBUS BMSO 460C.01.08 LİNEAR SLEDGE...
  • Page 39 Machine Tools OPERATING INSTRUCTION BMSO 460C HYDRAULICS VICE GROUP P.N NMR PART CODE PART NAME BMSO 460C.02.01 MOVABLE VICE BMSO 460C.02.02 M10*20 INBUS BMSO 460C.02.03 BEARING 6205 BMSO 460C.02.04 LOWER FLAT BMSO 460C.02.05 ROLLER BMSO 460C.02.06 UPPER FLAT BMSO 460C.02.07 BEARING 6205 BMSO 460C.02.08 M8*25 INBUS (1 PC)
  • Page 40 Machine Tools OPERATING INSTRUCTION BMSO 460CFIXED VICE GROUP PART CODE PART NAME BMSO 460C.03.01 FLAT BMSO 460C.03.02 M4*10 INBUS BMSO 460C.03.03 PIN Ø10*195 BMSO 460C.03.04 PIN PIPE Ø20*170 BMSO 460C.03.05 UPPER FLAT BMSO 460C.03.06 ROUGH ROLLER BMSO 460C.03.07 MOTOR CONNECTION PART BMSO 460C.03.08 M8*20 INBUS BMSO 460C.03.09...
  • Page 41 Machine Tools OPERATING INSTRUCTION BMSO 460CMECHANIC TENSIOING GROUP PART CODE PART NAME BMSO 460C.04.01 KNOB BMSO 460C.04.02 HANDLE SHAFT BMSO 460C.04.03 M12*30 INBUS BMSO 460C.04.04 HANDLE BMSO 460C.04.05 BEARING 51205 BMSO 460C.04.06 WASHER BMSO 460C.04.07 42,86*3,53 O-RING BMSO 460C.04.08 LEAN PART (INNER) BMSO 460C.04.09 34,59*2,62 O-RING BMSO 460C.04.10...

  • Page 42: Lower Cover

    Machine Tools OPERATING INSTRUCTION BMSO 460C UPPER PISTON ASSEMBLY PART CODE PART NAME BMSO 460C.05.01 M6X10 SESTKUR BMSO 460C.05.02 HELGES BMSO 460C.05.03 Ø16X68 PIN BMSO 460C.05.04 UPPER CONNECTION BLOCK BMSO 460C.05.05 M12X25 INBUS BMSO 460C.05.06 PISTON SHAFT (Ø30) BMSO 460C.05.07 PISTON HEADER BMSO 460C.05.08 50X34X20,5 KOMPACT SET...
  • Page 43 Machine Tools OPERATING INSTRUCTION BMSO 460C REDUCTOR GROUP PART CODE PART NAME BMSO 460C.06.01 DRIVE WHEEL BMSO 460C.06.02 M12X50 INBUS BMSO 460C.06.03 SPRONG WASHER M12 BMSO 460C.06.04 REDUCER SHAFT BMSO 460C.06.05 KEY 14X9X60 BMSO 460C.06.06 SEAL 80X110X13 BMSO 460C.06.07 RING DIN472/110 BMSO 460C.06.08 BEARING NJ 2212 BMSO 460C.06.09...
  • Page 44 Machine Tools OPERATING INSTRUCTION...
  • Page 45 Machine Tools OPERATING INSTRUCTION BMSO 460C FIXED CARBIDE GUIDE ASSEMBLY PART CODE PART NAME BMSO 460C.07.01 CARBIDE BSM-8785 BMSO 460C.07.02 M4X8 BOLT BMSO 460C.07.03 CARBIDE PLATE BMSO 460C.07.04 M6X40 SESTKUR BMSO 460C.07.05 M8X15 INBUS BMSO 460C.07.06 M8X25 INBUS BMSO 460C.07.07 FIXED CARBIDE BLOCK UPPER PLATE BMSO 460C.07.08 M6 X6 SESTKUR...
  • Page 46 Machine Tools OPERATING INSTRUCTION BMSO 460C ARM CARBIDE BLOCK ASSEMBLY PART NMR PART CODE PART NAME BMSO 460C.08.01 M12X50 INBUS BMSO 460C.08.02 WASHER BMSO 460C.08.03 M8X20 SESTKUR BMSO 460C.08.04 M8 NUT BMSO 460C.08.05 M8X35 BOLT BMSO 460C.08.06 MOVING CARBIDE BLOCK LOWER PLATE BMSO 460C.08.07 JOINT BMSO 460C.08.08...
  • Page 47 Machine Tools OPERATING INSTRUCTION ARM ASSEMBLY PART NMR PART CODE PART NAME BMSO 460C.09.01 LINEAR SLEDGE BMSO 460C.09.02 M6X25 INBUS BMSO 460C.09.03 LINEER SLEDGE BMSO 460C.09.04 LOWER FLAT BMSO 460C.09.05 UPPER FLAT BMSO 460C.09.06 FXING BLOCK BMSO 460C.09.07 M5X10 FIXING BOLT BMSO 460C.09.08 WASHER BMSO 460C.09.09...
  • Page 48 Machine Tools OPERATING INSTRUCTION BMSO 460C SWITCH LEAN GROUP PART NMR PART CODE PART NAME BMSO 460C.10.01 SHAFT BMSO 460C.10.02 LEAN PART BMSO 460C.10.03 INNER SHAFT BMSO 460C.10.04 M8*60 INBUS BMSO 460C.10.05 SWITCH TABLE BMSO 460C.10.06 WASHER BMSO 460C.10.07 KM6 NUT BMSO 460C.10.08 SEGMAN BMSO 460C.10.09...
  • Page 49 Machine Tools OPERATING INSTRUCTION OPTIONAL BMSO 460 HYDRAULIC TENSIOING GROUP (OPTIONAL) PART CODE PART NAME BMSO 460C.11.01 PISTON COVER ( BACK) BMSO 460C.11.02 SEAL SET 100X86X22,4 BMSO 460C.11.03 PISTON HEAD BMSO 460C.11.04 PISTON SHAFT BMSO 460C.11.05 Ø8 1/4" REKOR BMSO 460C.11.06 SHAFT PIPE BMSO 460C.11.07 LEAN PART (INNER)

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