Table of Contents
Advertisement
Quick Links
SERVICE MANUAL
Home Comfort
Document Revisions
Rev.
Date
Description
00
02/2019
Document creation
FOR INTERNAL AND PARTNERS USE ONLY
© ELECTROLUX HOME PRODUCTS
Consumer Service - EMEA
Quality & Continuous Improvement - Technical Support
AIR CONDITIONING WITH ELECTRONIC
Author
Ebraheem
Ahmed
CONTROL SYSTEM
Split Type Air
Conditioner
ZS12V59CCHI
ZS12V59CCHO
ZS12V59CCCI
ZS12V59CCCO
EN
Publication number
599 82 80 - 31
Edition: 02/2019 - Rev. 00
599 82 80 - 31 Rev. 00
Advertisement
Table of Contents
Related Manuals for Electrolux ZANUSSI ZS12V59CCHI
Summary of Contents for Electrolux ZANUSSI ZS12V59CCHI
- Page 1 Publication number 599 82 80 - 31 Edition: 02/2019 - Rev. 00 FOR INTERNAL AND PARTNERS USE ONLY © ELECTROLUX HOME PRODUCTS Consumer Service - EMEA Quality & Continuous Improvement - Technical Support 599 82 80 - 31 Rev. 00...
-
Page 2: Table Of Contents
CONTENTS 1. PRODUCT SUMMARY 2. TECHNICAL SPECIFICATIONS 3. CONSTRUCTION VIEWS 3.1 INDOOR VIEW 3.2 OUTDOOR VIEW 4. SCHEMATIC DIAGRAMS 4.1 INDOOR UNIT 12K HP (ZS12V59CCHI) 4.2 INDOOR UNIT 12K CO (ZS12V59CCCI) 4.3 OUTDOOR UNIT 12K HP (ZS12V59CCHO) 4.4 OUTDOOR UNIT 12K CO (ZS12V59CCCO) 4.5 PRINTED CIRCUIT BOARD 5. - Page 3 9. BEFORE INSTALLATION 9.1 TOOLS NEEDS FOR INSTALLATION 9.2 ACCESSORIES 9.3 INSTALLATION DETAILS 9.4 INSTALLATION SUMMARY 9.5 OUTDOOR UNIT INSTALLATION 9.6 PIPING CONNECTION SUMMARY 9.7 INSTALLATION OF ELECTRICAL WIRES SUMMARY 10. NEW REFRIGERANT ( R410A) 10.1 TYPICAL APPLICATIONS 10.2 SAFETY PRECAUTIONS 10.3 R410A CHARGING INSTRUCTION 10.4 R410A PRESSURE TEMPERATURE CHART 10.5 VACUUMING AND REFRIGERANT CHARGING &...
-
Page 4: Product Summary
1. PRODUCT SUMMARY INDOOR UNIT VESTEL MODEL ZANUSSI MODEL 12K HP ZS12V59CCHI 12K CO ZS12V59CCCI OUTDOOR UNIT VESTEL MODEL ZANUSSI MODEL 12K HP ZS12V59CCHI 12K CO ZS12V59CCCI 599 82 80 - 31 Rev. 00... -
Page 5: Technical Specifications
2. TECHNICAL SPECIFICATIONS ZANUSSI BRAND ZANUSSI (*) ZS12V59CCHI ZS12V59CCCI Model (*) Cooling Only ZS12V59CCHO ZS12V59CCCO VELK 12 VELK 12 Controller Type Cooling Btu/h 12.000 12.000 Nominal Capacity Heating Btu/h 12.500 Nominal Capacity Cooling (kW) 3.517 3.517 Nominal Capacity Heating (kW) 3.660 Nominal Capacity Cooling... -
Page 6: Construction Views
3. CONSTRUCTION VIEWS 3.1 Indoor View INDOOR UNIT VESTEL MODEL ZANUSSI MODEL 12K HP ZS12V59CCHI 12K CO ZS12V59CCCI 150mm or more to ceiling Indoor unit outline 150mm or 150mm or more to wall more to wall Right rear side Left rear side refrigerant refrigerant pipe pipe hole... -
Page 7: Outdoor View
3.2 Outdoor View OUTDOOR UNIT VESTEL MODEL ZANUSSI MODEL 12K HP ZS12V59CCHO 12K CO ZS12V59CCCO 4. SCHEMATIC DIAGRAMS 4.1 Indoor Unit 12K HP ( ZS12V59CCHI ) BLDC STEPPING MOTOR MOTOR DATA GENERATOR 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4... -
Page 8: Indoor Unit 12K Co (Zs12V59Ccci)
4.2 Indoor Unit 12K CO ( ZS12V59CCCI ) BLDC STEPPING MOTOR MOTOR DATA GENERATOR 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 INDOOR FAN MOTOR YELLOW/GREEN MAIN CONTROL BOARD INDOOR... -
Page 9: Outdoor Unit 12K Co (Zs12V59Ccco)
4.4 Outdoor Unit 12K CO ( ZS12V59CCCO ) INDOOR UNIT TERMINAL BLOCK FAN MOTOR CONNECTOR COMP FAN MOTOR HERM WHITE 599 82 80 - 31 Rev. 00... -
Page 10: Printed Circuit Board
4.5 PRINTED CIRCUIT BOARD CN101 CN15 CN10 CN102 C80 BZ1 C90C81 R157 R172 Interface of outdoor fan motor Ionizer Up & down swing Display interface Auto button Interface of ambient & pipe temperature sensor Interface of live wire Interface of out fan Interface of 4-way valve Interface of compressor Interface of health function live wire... -
Page 11: Refrigerant System Diagram
5. REFRIGERANT SYSTEM DIAGRAM 5.1 Cooling And Heating Models INDOOR UNIT OUTDOOR UNIT GAS SIDE 3-WAY VALVE 4-Way valve D�scharge HEAT EXCHANGE Suct�on (EVAPORATOR) Accumulator COMPRESSOR HEAT EXCHANGE (CONDENSER) LIQUID SIDE Cap�llar COOLING HEATING 5.2 Cooling Only Models INDOOR UNIT OUTDOOR UNIT GAS SIDE D�scharge... -
Page 12: Ac Operating Functions
6. AC OPERATING FUNCTIONS Ensure the unit is plugged in and power is available. Automatic Operation 1. Press the ON/OFF button ( ) to turn on the air conditioner. 2. Press the MODE button ( ) until you see the symbol on the remote control display to select Auto. -
Page 13: Fan Function
Fan Function 1. Press the ON/OFF button ( ) to turn on the air conditioner. 2. Press button until you see symbol on display of your remote is appeared. 3. You may choose the desired fan speed by pressing button. 4. - Page 14 Timer On/Off Function 1. You can adjust the time interval when you want to turn on or off the air conditioner later. 2. You can adjust only turn on or turn off time at once. 3. The time interval can be adjusted between 30 minutes and 24 hours by 30 minutes increments. Timer on settings: Timer off settings: 1.
-
Page 15: Ac Operating Functions
7. AC OPERATING FUNCTIONS Description of each control operations 7.1 Cooling Operations With Selected Fan Speed When Room Temp ≤ Ts, Thermo OFF condition COMP OFF, Outdoor fan OFF. Indoor fan motor selected fan speed NOTE: Outdoor fan stops after 2 seconds than the compressor. •... -
Page 16: Heating Operation
Compressor continuous operation for 30 minutes regardless the room temperature. Freezing Prevention control (Low temperature release) has priority over COMP, Outdoor and Indoor fan control. Indoor Fan Speed Turbo speed Selected Air Selected Air Speed Speed 30 minutes Compressor Control COMP continuous operation Operation Mode... -
Page 17: Compressor Control
Room Temp (°C) Ts+5 Ts+3 Compressor Control Diagram -3 Heating Operation 7.5 Heating Operation Control With Auto Fan Speed Important: Cold air prevention control has priority over Indoor fan control. Overload protection control (High temperature Release) has priority over Indoor fan, Outdoor fan and Compressor control. -
Page 18: Defrosting Operation
7.7 Defrosting Operation Defrost operation is controlled by sensing the temperature of indoor heat exchanger. When outside temperature is low and humidity is high, frost may form in the outdoor unit when heating with the air conditioner. If this happens, the heating operation is stopped. Defrosting mode starts for about 7 minutes. -
Page 19: Cooling Mode
Room Temperature (ºC) Cooling Ts=24ºC+ T 21(ºC) + T Ts=22ºC+ T Heating Diagram-5 Automatic Operation 7.9 Cooling Mode When Room Temp ≥ 21°C + ∆T >>> Set the desired temperature Ts = 24°C + ∆T Ts = Remote controller setting temperature ∆T = ±2°C, this means the “Standard Setting Temperature”... -
Page 20: Dehumidifying Operation Control
If the temperature of indoor heat exchanger ≤ 1 degree, and this situation continue for 4 minutes, then enter into freezing prevention: COMP Off, Outdoor fan Off, Indoor fan = LL speed. During freezing prevention, if the temperature of indoor heat exchanger ≥ 8 °C , then exit from freezing ( ≥ 7 °C >> v09) prevention: COMP On, Outdoor fan On, Indoor fan = selected speed. -
Page 21: Sleeping Operation Control
Operation Cycles according to Dehumidifying Operation Control: Operation Cycle (Minute) Compressor & Outdoor Fan Mode I Mode II Mode III Mode IV On Time Compressor Off Off Time Indoor fan speed >>> LL speed continuously Check the room temperature in every operation mode, at the time of 3 minutes from COMP ON and decide next operation mode. If the operation mode is changed, the next COMP OFF time will be the COMP OFF time of the New Operation Mode. -
Page 22: Ionizer Operation Control
Room Temp. (°C) For Cooling Compressor On Compressor Off Ts+10 1 Hour 2 Hours 6 Hours (Stop the operation) Room Temp. (°C) For Heating Compressor On Compressor Off Ts+5 Ts+4 Ts+3 Ts+2 Ts+1 1 Hour 2 Hours 6 Hours (Stop the operation) Diagram-7 Sleep Cycles 7.14 Ionizer Operation Control When ionizer is on, ionizer generates ions for 15 minutes and stops for 45 minutes. -
Page 23: Ventilating Operation Control
7.15 Ventilating Operation Control • Press the On/Off button. • The operation indicator on the indoor unit comes on. • The air conditioner starts up in the mode selected when the unit was last used. • The indoor unit beeps. •... -
Page 24: Precautions
If you switch off the air conditioner, the blade is closed completely. If the blade is active in the previous mode >>> The blade is active. the blade is inactive in the previous mode >>> The blade angle is 30 degree in all modes except dry mode, heating mode and auto- heating mode. -
Page 25: Product Description
8.4 Product Description Space to the ce�l�ng Indoor Un�t Space to the wall 15cm above 15cm above Space to the wall A�r outlet s�de Outdoor Un�t Space to obstruct�on A�r �nlet s�de Space to the wall 30cm above Space to the wall 50cm above A�r outlet s�de All the pictures in this manual are for explanation purposes only.The actual shape of the indoor unit you... -
Page 26: Before Installation
9. BEFORE INSTALLATION 9.1 Tools needs for installation 15. Pipe cutter 16. Measuring tape 1. Level gauge 17. Screw driver ( Phillips and slotted ) 2. Electric drill 18. Pliers and flash cutter 3. Hole core drill (ø55mm / ø70mm) 19. -
Page 27: Connecting The Cables
9.3.2 Connecting the cables Capacity System Voltage/ Power Cord Cable onnecting Cable Fuse Circuit Watts / Btu/h Frequency Gauge (mm²) Gauge (mm²) Type (A) Breaker (A) 3500/12000(HP) 220-240V/50Hz. 3500/12000(CO) 220-240V/50Hz 9.3.3 Electrical wires 3500 Watts 3500 Watts Heat Pump Type Cooling Only Type black black... -
Page 28: Installation Summary
• Considering the wall structure, the outdoor unit should be installed on a flat surface to avoid raspy noise, echo and vibration. • Choose a place that will not take direct sunlight. If the selected place is exposed to direct sunlight, the outdoor unit should be shaded. -
Page 29: Flaring Work
9.5.1 Flaring Work Main cause for refrigerant leakage is due to defect in the flaring work. Carry out correct flaring work using the following procedure: • Cut the pipes and the cable. • Use the piping kit accessory or pipes purchased locally. •... -
Page 30: Checking The Drainage
9.6.4 Checking the Drainage • Open and lift the indoor unit front panel. • Check the drainage – Carefully pour a glass of water on the evaporator. – Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. •... -
Page 31: Typical Applications
R-410A is an azeotropic mixture of HFC-32 and HFC-125. It has been developed as a long-term replacement for R-22 in a variety of new air conditioning and cooling equipment. R-22 is an HCFC, or hydro chlorofluorocarbon, which means that it contains chlorine, an element that is depleting to the ozone layer. -
Page 32: R410A Charging Instruction
R-410A expands significantly when heated. Exposure of a container to direct sunlight or other heat source can cause it to burst, resulting in serious injury. Allied Signal recommends that its cylinders not be allowed to exceed 52°C. Care also should be taken to avoid damage to containers that could cause them to leak or rupture. -
Page 33: R410A Pressure Temperature Chart
The charging process should be finished after the required amount is charged in to the system and remove the manifold and refrigerant hose. 2. Refrigerant Leakage on the System First of all the leakage point should be repaired on the system. For example that there is a leakage on the service valve at piping connection. - Page 34 2,49 1,47 21,38 2,48 1,47 21,25 2,70 1,69 24,51 2,69 1,68 24,37 2,93 1,92 27,84 2,92 1,91 27,69 3,18 2,16 31,38 3,17 2,15 31,22 3,44 2,42 35,16 3,43 2,41 34,98 3,71 2,70 39,16 3,70 2,69 38,98 4,01 2,99 43,41 3,99 2,98 43,21 4,32...
-
Page 35: Vacuuming And Refrigerant Charging & Discharging Process
10.5 Vacuuming and Refrigerant Charging & Discharging Process Vacuuming of the system is very important in terms of performance in cooling systems. During the installation process or if the system is switched on, it must be vacuumed. Air and moisture in the refrigeration system have undesirable effects as indicated below: •... -
Page 36: Gas Leakage Check
• Check the pressure indicated by the pressure gauge. (low pressure side) • Standard pressure should be 7.5-10.5 kg/cm2 in a regular, high operation mode. • Open the refrigerant tank and fill with refrigerant until the rated pressure is reached. •... -
Page 37: Cleaning The Air Outlet And The Panel
1. Lift the indoor unit front panel up to an angle until it stops with a full support from the bracket. Dust filter handle 2. Hold the dust filter handle and lift it up slightly to take it out from the filter holder. 3. -
Page 38: Troubleshooting
12. TROUBLESHOOTING Malfunction Error Possible Causes Troubleshooting Name Code Indoor ambient temperature sensor socket may have been Check the sensor socket and cable whether loose contact came loose or poor contacted or not. with controller. Abnormal condition There may have been a short Check the resistance value of the sensor via referring to the of the room sensor circuit or open circuit on... - Page 39 Malfunction Error Possible Causes Troubleshooting Name Code Check the supply voltage. If voltage is higher or lower than the operating interval, the AC can not work. When the supply voltage reaches the operating interval,the AC is go on working. Compressor running state; Supply voltage is higher or Low voltage pro- –...
-
Page 40: Disassembly And Reassembly Instructions
13. DISASSEMBLY AND REASSEMBLY INSTRUCTIONS 13.1 Indoor Unit Steps Procedure Visual before disassembly Removal of filter and horizontal louver Open the front panel. Push the filter inward and then draw it upward to remove it. Remove the center pin of horizontal louver from its slot. Remove the horizontal louver pin that connected with step motor shaft by pulling the left side. - Page 41 Steps Procedure Screw off the electric box cover located under the front pane Remove the display cable socket located on the indoor unit electron- ic card. There are 4 pcs of screws on the front case. Screw off all of them. After screw off all the screws, remove the front case starting with the right side by holding and pulling it up.
- Page 42 Steps Procedure Control panel ( electric ) box is fixed to the indoor unit with 2 screws. Remove this screws with a proper tool. Push towards the rear and let the box get rid of the rear body connecting tab. Removal of evaporator Firstly, remove the screw located in the rear body.
-
Page 43: Outdoor Unit
13.2 Outdoor Unit Steps Procedure Screw off the one screw located in big holder. In order to reach the valves, you should screw off the one screw located on valve cover and remove the cover. You should screw off the 6 screws located on the top panel in order to remove the top panel. - Page 44 Steps Procedure You should screw off the 3 screws located on the upper, 3 screws located on the bottom, 2 screws in left side and 2 screws in the right side on the front panel in order to remove the front panel and reach the compressor and 4 way valve.
- Page 45 Steps Procedure Loosen the 4 tapping screws fixing the motor. Disconnect the leading wire of motor. Remove the motor. Loosen the one tapping screw fixing the motor support. Raise the support to remove it. Remove the upper and enwrapped soundproof sponge by taking out on the touch and close fastener.
- Page 46 Steps Procedure For Cooling Only Models; Cooing only models do not have 4 way valve and solenoid coil. They only have gas valve piping and capillary. Perform other operations other than 4-way operation according to the procedure described above. To remove the compressor, you must first detach the brazed part of the suction and the discharge pipe connected with compressor and remove the 4-way and capillary.
-
Page 47: Exploded View Indoor Unit
14. EXPLODED VIEW INDOOR UNIT Description Quantity Description Quantity Mounting Plate Vertical Blade 4 Back Body Right Styrofoam Front Panel Styrofoam Back Body Middle Styrofoam Horizontal Blade Pin Bearing Back Body Left Styrofoam Horizontal Blade Step Motor Evaporator Profile Back Body Evaporator Holder Plate 1 Control Box Cover Evaporator Holder Plate 2... -
Page 48: Exploded View Outdoor Unit
15. EXPLODED VIEW OUTDOOR UNIT Description Quantity Top Panel Isolation Sheet Left Side Blade Holder Base Bracket Motor Support Fan Motor Axial Fan Blade Front Panel * Cooling Only models includes discharge & suction Front Grille Condenser Cover Condenser Capillary Capacitor Holder Capacitor Right Side Palad... - Page 49 599 82 80 - 31 Rev. 00...
Need help?
Do you have a question about the ZANUSSI ZS12V59CCHI and is the answer not in the manual?
Questions and answers