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PROCESSTEC Frame 2 Operation & Maintenance Manual

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Frame #2
"Basic Frame"
Operation & Maintenance Manual
2-25

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Summary of Contents for PROCESSTEC Frame 2

  • Page 1 Frame #2 "Basic Frame" Operation & Maintenance Manual 2-25...
  • Page 2 Address: 9938 West Legacy Ave | Visalia, CA 93291 | Phone: +1 (559) 429-4227 Fax: +1 (559) 429-4228 | Email: info@processtec.com | http://processtec.com...

  • Page 3: Table Of Contents

    5.1 Spare Parts for Frame #4 ........... . 23 PROCESSTEC INC. 2025...
  • Page 4 TABLE OF CONTENTS Page iv PROCESSTEC INC. 2025...

  • Page 5: About Frame #2

    Indicates a surface is hot to the touch and can cause burn injury. Do not maintain or touch a hot surface until the pump is turned off and allowed to cool. If immediate repair is necessary, it is advised to wear protective gloves while handling a hot part. PROCESSTEC INC. 2025 Page 1...
  • Page 6 The ViscoTwin may only be used in the applications as specified in Chapter 3 "Operation", in the ViscoTwin Operation & Maintenance Manual, and only in connection with the spare parts recommended Processtec, Inc Page 2 PROCESSTEC INC. 2025...

  • Page 7: Working Principle

    Finally, since Frame #2 is easily accessible from either side, it allows for pump inspection or maintenance from all possible angles without having to transport the pump to another location. PROCESSTEC INC. 2025 Page 3...

  • Page 8: General Overview

    1. ABOUT FRAME #2 1.3 General Overview Page 4 PROCESSTEC INC. 2025...

  • Page 9: Options

    NEMA 280 21537 24944 24947 18354 NEMA 320 21538 24950 24951 18355 NEMA 250 21648 24944 24947 18356 NEMA 280 21667 24944 24947 21895 NEMA 320 21668 24950 24951 18357 NEMA 360 21669 24950 24951 PROCESSTEC INC. 2025 Page 5...

  • Page 10: Explosion Drawing

    1. ABOUT FRAME #2 1.5 Explosion Drawing Page 6 PROCESSTEC INC. 2025...

  • Page 11: Installation

    User Manuals Frame #2 Manual ViscoTwin Manual Spare Parts Catalog Recommended Tools Catalog Use these documents to ensure the pump on Frame #2 is shipped as ordered and store these documents safely for future reference. PROCESSTEC INC. 2025 Page 7...

  • Page 12: Hoisting And Transportation

    ViscoTwin pumphead or motor once detached, in conjunction with a hoisting strap. Make sure that the ViscoTwin pumphead or motor is completely supported and that the forklift lifting hoist is firmly secured to both forks before lifting. Page 8 PROCESSTEC INC. 2025...

  • Page 13: Installation

    9. Ensure that the electric wiring can easily be disconnected for maintenance and is not a safety hazard or dirt trap. Also ensure that no wiring is capable of being pinched or crushed as the motor assembly is moved or shifted in position. PROCESSTEC INC. 2025 Page 9...
  • Page 14 2. INSTALLATION This page intentionally left blank. Page 10 PROCESSTEC INC. 2025...

  • Page 15: Operation

    3. OPERATION 3.1 Operating Frame #2 The design of the Frame #2 is centered around the direct mounted Height Adjustable Foot by Processtec, which was designed to support and level both motor and pumphead. Each one can be individually adjusted to accommodate sloped floors, while keeping the pumphead and motor level.

  • Page 16: Height Adjustable Feet

    Housing until it is flush against the bottom end of the Lock Nut (right). The Height Adjustable Foot is now set to the Maximum Height. Now, repeat this with all the other uninstalled Height Adjustable Feet. Page 12 PROCESSTEC INC. 2025...
  • Page 17 Height Adjustable Foot to the desired height (left), and then turn the Lock Nut in the opposite direction to lock that height in place (right). Note that raising the foot has the end- result of lowering the pump. PROCESSTEC INC. 2025 Page 13...
  • Page 18 Cap over the top of the threads on the housing and turn until it is tightened onto the Housing threads. Page 14 PROCESSTEC INC. 2025...

  • Page 19: Decoupling Frame #2

    STEP 2) PRY THE LANTERN FROM THE MOTOR Using TWO (2) flat-head screwdrivers, push them into the gap between the Lantern and Motor C-face flange, and pry the Lantern away from the Motor C-face Flange. PROCESSTEC INC. 2025 Page 15...
  • Page 20 3. OPERATION STEP 3) SEPARATE MOTOR AND PUMP Now you can fully separate the motor from the Pumphead. Page 16 PROCESSTEC INC. 2025...

  • Page 21: Recoupling Frame #2

    STEP 2) ATTACH LANTERN BOLTS Coat FOUR (4) Lantern Bolt threads with a small amount of anti-seize and then thread them through the Lantern and into the Motor C-face flange. Tighten in a star pattern. PROCESSTEC INC. 2025 Page 17...
  • Page 22 This small gap ensures that the couplers never touch each other directly during operation. STEP 4) SECURE THE COUPLING Tighten the set screw on the Motor Coupling, making sure that it secures the Motor Coupling from moving along the shaft. Page 18 PROCESSTEC INC. 2025...
  • Page 23 3. OPERATION STEP 5) REATTACH THE LANTERN SHIELD Re-attach the Lantern Shield and secure it to the Lantern with the TWO (2) cap nuts. PROCESSTEC INC. 2025 Page 19...
  • Page 24 3. OPERATION This page intentionally left blank. Page 20 PROCESSTEC INC. 2025...

  • Page 25: Maintenance

    Pump has a maximum lifespan. Improperly trained technicians, unsafe shortcuts, and other improper uses of the pump may contribute to an overall shorter lifespan. Take proper care of the pump to maximize its operational longevity. PROCESSTEC INC. 2025 Page 21...
  • Page 26 4. MAINTENANCE This page intentionally left blank. Page 22 PROCESSTEC INC. 2025...

  • Page 27: Tool-Box

    Bracket Bolt 24979 5005 (M10 -1.25 x 15mm) Height Adjustable 24936 5010 Pump Foot M10 Height Adjustable 5010 24947 Pump Foot M12 Height Adjustable 5010 24951 Pump Foot M16 Height Adjustable 5010 Pump Foot M20 PROCESSTEC INC. 2025 Page 23...
  • Page 28 Height Adjustable 24936 5015 Motor Foot M10 Height Adjustable 24944 5015 Motor Foot M12 Height Adjustable 24950 5015 Motor Foot M16 Height Adjustable 5015 Motor Foot M20 5020 Lantern with Support Flange Lantern Support Post 5025 Page 24 PROCESSTEC INC. 2025...
  • Page 29 24943 Foot Housing for Motor 24953 24949 20191 Foot Housing for Pump 24957 Foot Insert (Long) 24958 24937 20194 Foot Fixation Nut 24955 24938 21892 Foot Cap Nut 24952 24939 21894 Foot Lock Nut 24954 PROCESSTEC INC. 2025 Page 25...

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