Related Manuals for Becker O Series
Summary of Contents for Becker O Series
- Page 1 TRANSLATION OF THE OPERATING INSTRUCTIONS O 6.4 / O 6.8 ROTARY VANE VACUUM PUMP oil-lubricated MAKE IT BECKER. BECKER O 6.8 O 6.4...
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Page 2: Table Of Contents
BECKER O 6.4 + O 6.8 Important information for the user of the operating instructions We reserve the right to make technical changes and additions to the operating instructions. No liability is assumed for the content, in particular for damage caused by existing, non-existent or incorrect information. - Page 3 BECKER O 6.4 + O 6.8 SAFETY AND PROTECTIVE EQUIPMENT TESTING OF SAFETY AND PROTECTIVE DEVICES OPERATING MATERIALS AND CHEMICALS TRANSPORT INSTALLATION AND COMMISSIONING GENERAL REQUIREMENTS 6.1.1 SPACES PREPARATORY ACTIVITIES 6.2.1 FILLING OIL 6.2.2 CONNECTING THE MEDIA LINES ELECTRICAL INSTALLATION...
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Page 4: To The Operating Instructions
BECKER O 6.4 + O 6.8 TO THE OPERATING INSTRUCTIONS GENERAL These operating instructions are an integral part of the pump and contain the necessary information and important instructions for operating the pump safely and properly. Observing them will help: •... -
Page 5: Additional Documentation
BECKER O 6.4 + O 6.8 The following mandatory symbols are used in these operating instructions: Use hearing protection Use foot protection Use hand protection Table 1.3: Command signs ADDITIONAL DOCUMENTATION In addition to these operating instructions, the following documents and instructions must be observed: •... -
Page 6: Basic Safety Instructions
BECKER O 6.4 + O 6.8 BASIC SAFETY INSTRUCTIONS These operating instructions serve as a basis for the safe use and operation of the pump. The operating instructions, in particular the safety instructions and the rules and regulations applicable to the place of use, must be observed by all persons working on or with the pump. -
Page 7: Qualification Personnel
BECKER O 6.4 + O 6.8 QUALIFICATION STAFF Certain activities require the personnel carrying out the work to have certain qualifications. The following table summarises these qualifications: Activity Persons Instructed operating personnel Instructed persons with specialised training Commissioning Operation Service & Maintenance Dismantling Symbol "x"... -
Page 8: Information On Residual Risks
BECKER O 6.4 + O 6.8 WARNING Risk of injury to feet from crushing and falling objects Foot protection must be worn during all work on the pump. WARNING Hearing damage due to high volume Hearing protection must be worn during activities that must be carried out while the pump is running. - Page 9 9.2. WARNING Safety risk due to spare parts not approved by the manufacturer Becker spare parts have been checked by us for their technical requirements and safety. Non-approved spare parts can pose a risk to people and pumps. WARNING Danger from hot components and equipment Media and pump parts can reach high temperatures during operation.
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Page 10: Behaviour In The Event Of Danger And Accidents
BECKER O 6.4 + O 6.8 WARNING Environmental hazards due to hazardous substances The operating materials (especially oils) must not be disposed of in the environment. Disposal must comply with the requirements for the disposal of hazardous substances and the Waste Oil Ordinance (AltölV). -
Page 11: Operating Conditions
BECKER O 6.4 + O 6.8 OPERATING CONDITIONS The CE conformity of the product only becomes legally valid when all product safety requirements of the "operating conditions" formulated in this chapter within the meaning of Directive 2006/42/EC Annex I 1.7.4.2.i have been fully realised by the operator. -
Page 12: Pump Description
BECKER O 6.4 + O 6.8 PUMP DESCRIPTION This chapter explains the assemblies and components of the pump and how they work. The following information is intended to help you understand the operation of the pump. This information can help to avoid dangers and errors due to incorrect operation. -
Page 13: Components
BECKER O 6.4 + O 6.8 COMPONENTS 4.3.1 SIZE O 6.4 Position Component Function Air/oil separator Oil separation Capacitor Charge storage Side cover/exhaust air socket Air outlet Connection piece with hose Vacuum connection nozzle Device rating plate Conformity mark and technical data - Pump... -
Page 14: Size O 6.8
BECKER O 6.4 + O 6.8 4.3.2 SIZE O 6.8 Position Component Function Exhaust air connection Air outlet Pump unit Generation of the vacuum The pump unit includes pump housing, piston and slider Motor rating plate Conformity mark and technical data - Motor... -
Page 15: Testing Of Safety And Protective Devices
BECKER O 6.4 + O 6.8 The safety devices must be fully installed at the intended location and checked for proper functioning. The prescribed inspection intervals for protective devices must be observed and complied with. Protective devices may only be maintained, replaced and serviced by trained, instructed and authorised specialist personnel. -
Page 16: Transport
BECKER O 6.4 + O 6.8 TRANSPORT WARNING Risk of injury due to incorrect lifting conditions NOTE Wear suitable PPE Detailed description of the safety instructions �� Chapter 2.9 The pump can be lifted and moved with forklift trucks or with lifting equipment (ropes, hooks, etc.) corresponding to its weight as indicated in the table of operating parameters (see chapter 9.2). - Page 17 BECKER O 6.4 + O 6.8 Distances - O 6.4 Distances - O 6.8 NOTE FASTENING TO THE SUBSTRATE The pump is provided with fixing points; it must be placed on a completely horizontal surface to prevent it from tipping over during transport.
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Page 18: Preparatory Activities
BECKER O 6.4 + O 6.8 PREPARATORY ACTIVITIES 6.2.1 FILL OIL Attention The pump is supplied without oil. Oil must first be filled in before commissioning. An oil quantity greater than that required can cause the oil separator to become blocked and damage the pump or electric motor. -
Page 19: Electrical Installation
BECKER O 6.4 + O 6.8 ELECTRICAL INSTALLATION DANGER Danger to life due to electric shock - Personnel qualification DANGER Danger to life due to defective, dismantled and manipulated protective devices DANGER Danger to life due to unexpected start-up Description of the safety instructions �� Chapter 2.9 The electrical installation of the pump must comply with the requirements of Directive 2006/42/EC and EN 60204:2019. -
Page 20: Recommissioning
BECKER O 6.4 + O 6.8 2. Disconnection from the power supply A qualified electrician switches the motor off and disconnects it. After carrying out the 5 safety rules, non-qualified electricians may also carry out work on the pump. After completion of the activities, the activities under the point: "Recommissioning" must be followed. -
Page 21: Fault Tables
FAULT TABLES The following tables describe possible causes of faults and the activities required to rectify them. In the event of faults that cannot be rectified using the following instructions, please contact Gebr. Becker The pump does not start Error... - Page 22 Cause Troubleshooting Foreign bodies sucked If components have to be dismantled to remove foreign objects, Becker Service into the pump, jammed must be notified. Likewise, only original spare parts may be used to replace bearings other damaged or worn components.
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Page 23: Maintenance, Servicing And Dismantling
BECKER O 6.4 + O 6.8 MAINTENANCE, SERVICING AND DISMANTLING DANGER Danger to life due to electric shock DANGER Danger to life due to defective, dismantled and manipulated protective devices WARNING Danger from hot components and equipment CAUTION Contamination and damage to the environment due to operating materials... -
Page 24: Maintenance Intervals
BECKER O 6.4 + O 6.8 MAINTENANCE INTERVALS 8.3.1 MAINTENANCE INTERVALS O 6.4 The maintenance intervals for the O 6.4 are shown in the following overview: O 6.4 Interval time 40 h 40-200 h 500 h 2.000 h Oil ①... -
Page 25: Maintenance Activities
BECKER O 6.4 + O 6.8 MAINTENANCE ACTIVITIES DANGER Danger to life due to defective, dismantled and manipulated protective devices WARNING Danger from hot components and equipment CAUTION Contamination and damage to the environment due to operating materials NOTE Wear suitable PPE Detailed description of the safety instructions ��... - Page 26 BECKER O 6.4 + O 6.8 Oil change The oil seals the pump and improves its running properties. When the oil is used in the compressor chamber, it comes into direct contact with the process gas. This contaminates the oil. The pump can no longer achieve the required performance characteristics.
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Page 27: Media Lines
BECKER O 6.4 + O 6.8 Changing the air/oil separator (LEE) The air/oil separator cleans the process gas flowing through the pump. It mainly separates the oil that the process gas has absorbed as oil mist in the compressor chamber. As the operating time increases, the LEE becomes saturated with oil. -
Page 28: Spare And Wear Parts
BECKER O 6.4 + O 6.8 SPARE PARTS AND WEAR PARTS Warning Safety risk due to spare parts not approved by the manufacturer A comprehensive spare parts list with all spare and wear parts for the series listed here can be found on o u r homepage under the following link: www.becker-international-shop.com... -
Page 29: Dismantling And Decommissioning
BECKER O 6.4 + O 6.8 8.10 DISMANTLING AND DECOMMISSIONING DANGER Danger to life due to unexpected start-up DANGER Danger to life due to electric shock - Personnel qualification WARNING Risk of injury due to slipping, tripping and falling WARNING... -
Page 30: Product Data Sheet
300 mbar Maximum installation height 800 m above sea level Maximum humidity of the intake air 90 % (UNI EN ISO 2151) (K 3dB) For installation heights above 800 m, please consult Gebr. Becker Table 9.2.1: Operating parameters O 6.4... -
Page 31: Operating Facilities
800 m above sea level Maximum humidity of the intake air 90 % (UNI EN ISO 2151) (K 3dB) For installation heights above 800 m, please consult Gebr. Becker Table 9.2.1: Operating parameters O 6.8 OPERATING FACILITIES Operating resources Container size... -
Page 32: Technical Data
BECKER O 6.4 + O 6.8 TECHNICAL DATA Technical data sheets for the pumps and safety data sheets for the oils can be found on our homepage under the following link: www.becker-international.com/download... - Page 33 BECKER O 6.4 + O 6.8...
- Page 34 MAKE IT BECKER. www.becker-international.com...
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