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TMG -GLS20 Product Manual

20tonfirewoodprocessorconveryor
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TMG-GLS20
PRODUCT MANUAL
v2024.04.06
20 TON FIREWOOD
PROCESSOR CONVERYOR
Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com

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  • Page 1 TMG-GLS20 PRODUCT MANUAL v2024.04.06 20 TON FIREWOOD PROCESSOR CONVERYOR Please read and understand the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Do not return the product to dealer.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS General information ..........................4 Introduction ............................ 4 Purpose of use ..........................4 Machine models and basic information ................... 4 Operating conditions ........................5 Safety instructions ........................5 Noise and vibration ........................5 INSTALLATION OF THE MACHINE ......................8 Delivery inspection ........................
  • Page 3 Jamming of the wood on the splitting knife ................29 HYDRAULICS DIAGRAM ........................30 EXPLODED VIEW ..........................31 Main exploded drawing ........................ 31 Feed conveyor exploded drawing ....................33 Discharge conveyor exploded drawing ..................34...

  • Page 4: General Information

    Additional information on TMG INDUSTRIAL products is available on our website at www.tmgindustrial.ca Keep this manual in the immediate vicinity of the machine.

  • Page 5: Operating Conditions

    1.4 OPERATING CONDITIONS The temperature range within which the machine can be operated is -20 to +30°C. In the winter, the operator must ensure that there is no risk of slipping in the working area. ● The working area must be level and clear of unnecessary items. No unauthorised persons must enter the working area. The machine may only be used insufficient lighting conditions.
  • Page 6 Warning symbols...
  • Page 7 4076 4088 4080 4085 4084 4086 4078 4077 4081 4082 4087 4075 4079 4083...

  • Page 8: Installation Of The Machine

    INSTALLATION OF THE MACHINE 2.1 DELIVERY INSPECTION Dispose of the machine’s packaging material in an environmentally friendly manner. Check that the machine has not sustained any damage during transit, and ensure that all necessary parts are included in the package. In the event of any defects or damage, contact the retailer immediately. 2.2 MAIN COMPONENTS OF THE MACHINE The main components of the firewood processor arepresented in the figure below.

  • Page 9: Installation The Machine

    2.3 INSTALLATION THE MACHINE 1. Lift Unit off of the crate, if using straps be careful not to bend or stress any components Before lifting, ensure that no other persons or animals are within the machine’s danger zone! Monitor the area and ensure that it stays empty for the entire duration of the lifting! 2.
  • Page 10 5. Install the sawing guard with 6 - 13mm nuts and bolts. 6. Install the wood gripper and tension spring. Noted: In order to effectively protect the surface from scratches, please separate wood gripper and saw table with cardboard when installing wood gripper. 7.
  • Page 11 8. Install the adjust wedge assemble 8.1 Remove bolts and nuts from side of processor, install wedge adjustment plate and tighten 2 – bolts & nuts. 8.2 Assemble the adjusting rod assembly 8.3 Slide the swivel bar through the mount behind the axle, tighten the bolt & washer . 9.
  • Page 12 10. Install the log splitter guard. Noted: The stopper needs to be flipped into the splitter chamber. Stopper After installing the the log splitter guard, open and close the log splitter guard several times to check whether the limit switch works normally. When the log splitter guard is opened, the limit switch is pressed down, and the limit switch is reset after the log splitter guard is closed.
  • Page 13 12. Install the feed delivery system. Installing the feed delivery system requires two peoples to work together. When connected to the firewood processor, one person needs to hold or support the feed system with other objects, until feed support rod adjustment is complete. otherwise the feed system will fall, causing personal injury and machine damage.
  • Page 14 13. Install the discharge conveying system. 1. Mount the winch support arm to the processor with the 4 bolts provided. 2. Install the fixing plate on the conveyor base and tighten all bolts 3. Mount the conveyor base section to the rear of the processor using the pin through and secure with cotter pin.
  • Page 15 4. Lift the conveyor section up and line up the holes in the leg with the tab holes and push the support leg shaft through. Loosen the winch cable and mount rollers to the pins and put in R-pins. 5. Lift the leg and put support leg fixed shaft through the leg and tabs to hold it in place, Lower the conveyor and place the second section of the conveyor upside down on the first section.
  • Page 16 6. Lift Swing upper section of conveyor out and install the tail pulley support, when the conveyor is extended for use the adjustable buckle should be engaged. 7. Install conveyor belt. Connect the belt together and put the pin through the lacing, turn adjusting bolts until conveyor is snug. 8.
  • Page 17 9. Installed the belt support rod shown in this photo that is running along the side of the conveyor is used for retaining the belt when the conveyor is in travel position. The belt support rod is in its rest position in the photo and is out of the way of the belt and the machine can be operated as normal.

  • Page 18: Setting Up Before Use

    SETTING UP BEFORE USE 3.1 CONNECT TERMINAL TO BATTERY 1. Battery Connection Always connect the cables in the following sequence to avoid possible shock. a. Connect one end of the red (+) cable to compressor engine’s starter solenoid terminal. b. Connect one end of the black (-) cable to engine’s mounting bolt, frame bolt, or other good engine ground connection. c.

  • Page 19: Add The Hydraulic Oil

    1. Turn engine OFF and let it cool for at least two minutes before removing fuel cap. Loosen fuel cap slowly to release pressure. 2. Fill fuel tank outdoors. 3. DO NOT overfill fuel tank. Leave room for fuel to expand. 4.

  • Page 20: Machine Controls And Functions

    OPERATING 4.1 MACHINE CONTROLS AND FUNCTIONS Names and functions of the controls A. Feed conveyor control lever - The feed conveyor belt rotates forward by moving the lever to the down. B. Wood gripper control lever C. Cutting control lever - When the control lever is depressed, the chainsaw begins to turn and cut the wood.

  • Page 21: Performing A Test Run On The Machine

     The hydraulic hoses and pipes are undamaged. The pipes must be replaced if there is a tear in the hoses or pipes, if they leak, or if the surface layer of the hydraulic hose has worn all the way down to the supporting weave. ...

  • Page 22: Using The Discharge Conveyor

    5. Pulling down lever D, this moves the splitting beam forwards and splits the log. 6. Simultaneously, press lever A to the down, push log into cutting chamber for next cycle operation. Re-splitting or splitting without cutting Raise the guard of the cutting and splitting section. Place the log you want to split in the splitting groove.

  • Page 23: Maintenance

    MAINTENANCE The machine must be disconnected from its power source before maintenance, adjustment, replacement or cleaning procedures. Only use spare parts that are supplied by the manufacturer or your retailer. If the guards of the machine have to be removed for maintenance, they must always be reattached before activating the machine.

  • Page 24: Replacing The Splitting Knife

    5.4 REPLACING THE SPLITTING KNIFE Exercise extreme caution when handling the knife, and wear protective gloves. 1. Turnoff the machine and disconnect it from its power source. 2. Remove any firewood under the splitting knife and lower it to the lowest position using lever E 3.

  • Page 25: Changing The Hydraulic Oil

    5.7 CHANGING THE HYDRAULIC OIL Change the hydraulic oil of the firewood processor as follows: 1. Turnoff the machine and disconnect it from its power sources. Open filler cap A of the hydraulic oil tank (this will allow the oil to drain more easily). Open drain plug B and drain the oil into a suitable container.

  • Page 26: Lubrication

    Replacing and tightening the discharge conveyor belt The instructions for tightening and aligning the discharge conveyor are presented in Section 4.5. Replace the discharge conveyor belt as follows: Turn off the machine and disconnect it from its power sources. Pullout the pin locking the conveyor in place, and lower the conveyor to the ground. Move the belt joint to the beginning of the conveyor.

  • Page 27: Maintenance Table

    5.12 MAINTENANCE TABLE Target Daily Task Interval Interval Sub-stance/accessory item 50 h 500 h Hydraulic oil Check 1st change Amount approx. 20 l Normal condi tions Subsequent Such as Teboil S 32 Oil filter Always when changing oil Cutting blade Sharpen as necessary 0.325”...

  • Page 28: Failures And Remedial Measures

    FAILURES AND REMEDIAL MEASURES Cause-effect table for failures and their removal Remedial measure Failure Cause The splitting force is The relief valve of the splitting Clean and open the relief valve slightly by insufficient for splitting and cutting valve has been tightening the hex socket screw.

  • Page 29: Jamming Of The Cutting Blade

    6.1 JAMMING OF THE CUTTING BLADE If the cutting blade gets jammed in the log, stop sawing and try again on another section of the log. If the cut is misaligned because the bar drags to one side, the sharpness of the saw chain must be checked. A chain that is not evenly sharp will always drag towards the blunter side, which will make cutting a thick log impossible.

  • Page 30: Hydraulics Diagram

    HYDRAULICS DIAGRAM Two-position three- Two-position three-way way safety valve chainsaw valve Hydraulic oil pump Flow control Two-position four-way Chainsaw valve cylinder directional valve motor Two-position four-way feed valve Output conveyor's motor Cylinder Input conveyor's motor Hydraulic Hose List PART NO. DESCRIPTION Connector Information Oil inlet hydraulic hose 5/8”x14”...

  • Page 31: Exploded View

    EXPLODED VIEW 8.1 MAIN EXPLODED DRAWING...
  • Page 32 Main Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Main support Wheel hub bearing Hydraulic cylinder 4”x24” Wheel axle Safety cover of hydraulic cylinder Tripod leg Pin of hydraulic cylinder Ø30x6.8” Pin of tripod leg Engine Kholer CH440 Towing bar Oil pump support Trailer coupler 2”...

  • Page 33: Feed Conveyor Exploded Drawing

    8.2 FEED CONVEYOR EXPLODED DRAWING Feed Conveyor Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Feed rack support Hexagon bolts M12x35 Feed conveyor belt 250X350 Feed deflecter Tail pulley weld assy Ø10x2 Spring washer Adjustable bolt from tail pulley Hexagon bolts M10x20 M10x70 Hexagon lock nut M10 Feed rack support rod...

  • Page 34: Discharge Conveyor Exploded Drawing

    8.3 DISCHARGE CONVEYOR EXPLODED DRAWING Discharge Conveyor Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Hand winch 1200lbs R-pin Winch support Lifting pulley Driver pulley weld assy Support leg shaft Hex socket flat round head screw Hexagon bolts M10x30 M10x20 Self-locking nut M10 Hexagon lock nut M10 Fixing plate left...

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