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Summary of Contents for Gardner Denver Elmo Rietschle V-DTR 100
- Page 1 Edition: 1.12.2009 · BA 361-EN Operating Instructions V-DTR V-DTR 100 | 140 V-Serie V-Series Drehschieber Rotary Vane...
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Page 2: Table Of Contents
Re-commissioning ............www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 3 Technical Data ............. . www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
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Page 4: Foreword
Info sheet Storage guidelines for machines I 150 Manufacturer’s declaration EU Directive 2002/95/EG (RoHS) — Abbreviations Fig. Figure V-DTR Compressor Capacity, volume fl ow Overpressure Directives, standards, laws See Conformity Declaration www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 5: Symbols And Meaning
Das bei einem bestimmten Belastungszustand abgegebene Geräusch als Geräuschemission Zahlenwert, Schalldruckpegel dB(A) nach EN ISO 3744. Copyright Passing on or copying this document, using and providing information on its contents are prohibited unless expressly permitted. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 6: Safety
This applies for example to: • Symbols for connections • Data and motor data plate • Instruction and warning plates The operator is responsible for observing local regu- lations. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 7: Designated Use
• using the machine in areas with ionising radia- tion • back pressures on the outlet side of more than + 0,1bars • modifi cations to the machine and accessories www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 8: Personal Qualifi Cations And Training
fi tted with a guard • eople must not be endangered by the free ex- traction or discharge of pumped media • Risks arising from electrical energy must be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 9: Safety Instructions For Installing, Commissioning And Maintenance
• Using spare parts that have not been approved by Gardner Denver Schopfheim GmbH • Unauthorised modifi cations to the machine or the accessories supplied by Gardner Denver Schopfheim GmbH www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 10: Transport, Storage And Disposal
(Fig. 1/1) . b) The machine must be suspended on the trans- port shackle using the lifting device for lifting and transporting. Fig. 1/1 Lifting and transporting Transport shackle Fixing screw www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 11: Storage
Parts subject to wear and tear (marked as such in the spare parts list) are special waste and must be disposed of in accordance with the national and local waste laws. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 12: Set Up And Operation
Data plate Pressure connection Rotation direction plate Pressure regulating valve Drive motor Cooling air inlet hot surfaces > 70°C Cooling air outlet Filter housing Inlet grating Maintenance plate Greasing plate www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 13: Data Plate
Please contact the manufacturer should the unit be used under such conditions If it is installed in the open air the unit must be protected from environmental infl uences, (e.g. by a protective roof). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 14: Installation
It is possible to install the machine on a fi rm base without anchoring. When installing on a substruc- ture we recommend fi xing with fl exible buffers www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 15: Connecting Pipes
NOTICE Do not operate without the standard control and relief valve. If the permissible fi nal compression pressure is exceeded (see data plate) the machine may be damaged. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 16: Connecting The Motor
The conditions at the installation location must match the information on the motor data plate. Without derating the following is permissible: • ± 5% voltage deviation • ± 2% frequency deviation www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 17: Commissioning And Decommissioning
NOTICE Wait until the machine stops. The machine must only be switched on again after it stops. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 18: 6.1.1 Checking The Rotation Direction
Check the condition of the machine (cleanliness, cabling etc.). b) Remove the desiccant bag from the fi lter hous- ing. For installation see Section 5 Page 14 For commissioning see Section 6.1 Page 17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 19: Maintenance And Repair
3.000 h - 1.000 h Check blades Replace blades 7.2.2 monthly / every 6 months Clean or replace fi lter cartridges 7.2.3 at least once a year Check for coupling wear 7.2.4 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 20: 7.2.1 Lubrication
(Fig. 6/X) of more than 26 mm (V-DTR 100) and 32 mm (V-DTR 140) and a minimum thickness (Fig. 6/W) of more than 2.5 mm. The blades must only be changed as a set. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 21 (Fig. 5/c) on the B bearing and top up if necessary. Fig. 6 Blades Direction of rotation Minimum thickness Minimum heigh Slanting side of the blade Drilled holes in the housing www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
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Page 22: Air Fi Ltering
Therefore, when cleaning with compressed air always wear goggles and a dust mask. Fig. 8 Purging fi lter cartridge Filter cartridge Compressed air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 23: Coupling
Frequent starting up and high ambient tempera- Coupling half on the motor side ture. Screws The service life of the sprocket (Fig. 9/k) is re- duced. Re-assemble in reverse order. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 24: Repair/ Service
The declaration of harmlessness is part of the sup- plier’s documentation. b) After a repair or re-commissioning, the actions listed under “Installation” and “Commissioning” must be carried out as for initial commissioning. Fig. 10 Clearance certifi cate 7.7025.003.17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 25: Spare Parts
The use of other parts may lead to Fig. 11 Spare parts list (example) malfunctions and invalidate liability or the guarantee for any consequences arising. Fig. 12 Web site http://www.service-er.de www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 26: Malfunctions: Causes And Elimination
Machine or system leaking Check the pipework and Section 7.2 screw connections for leaks and to ensure that they are fi rmly seated. Blades are damaged Replace blades Section 7.2.2 Section 7.4 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 27 The regulating valve is vibrat- Replace the valve Section 7.4 Blades are damaged Replace blades Section 7.2.2 Section 7.4 Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
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Page 28: Technical Data
D 361 ➝ V-DTR 100 / V-DTR 140 • Download the PDF fi le ttp://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ V-Series ➝ Data Sheets NOTICE Subject to technical changes. Fig. 13 Data sheet (example) www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 30 Gardner Denver Schopfheim GmbH Roggenbachstraße 58 79650 Schopfheim · Deutschland Tel. +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
- Page 31 EC - declaration of conformity 98/37/EC or 2006/42/EC Hereby the manufacturer Gardner Denver Schopfheim GmbH Postfach 1260 confirms: D-79642 Schopfheim that the machine: Compressor of the: Series: V-DTR Type: V-DTR 100, V-DTR 140 is conform to the regulations of the guideline indicated above.
- Page 32 Company: Street: Post code/ Town: Phone: Fax: Name (in capitals) Position: Company stamp: Date: Legally binding signature: TOS no. / Index: 7.7025.003.17 / 03 Office responsible: GS File management: ..\7702500317.xl Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim...
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