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This manual contains specific precautions related to worker safety. The hazard alert image denotes safety
related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this
product until you have read and understood the instructions, precautions and warnings contained within
this manual.
English
Master Language
Donaldson™ iCue™ Global
Gateway
Installation, Operation and
Maintenance Manual
F119235 (ENG)
12/2023
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Table of Contents
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Summary of Contents for Donaldson iCue R06015 Series
- Page 1 Donaldson™ iCue™ Global Gateway Installation, Operation and Maintenance Manual This manual contains specific precautions related to worker safety. The hazard alert image denotes safety related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this product until you have read and understood the instructions, precautions and warnings contained within this manual.
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Page 3: Important Notes
Donaldson Company, Inc. Donaldson provides this document "as is," without warranty of any kind, expressed or implied, including, but not limited to, the implied warranties of fitness or merchantability for a particular purpose. Donaldson may make improvements and/or changes in this manual or in the product(s) and/or the programs described in this manual at any time. -
Page 4: Table Of Contents
Contents IMPORTANT NOTES ................................... i Safety Communication ................................1 Product Description ................................... 2 System Description ................................2 Technical Specifications ..............................2 Operation ....................................3 Installation ....................................3 Location Considerations ..............................3 Overview .................................... 3 Mounting .................................... 4 Gateway Electrical Installation ............................4 Low Pressure (∆P) Pneumatic Installation ...................... -
Page 5: Safety Communication
All dust collection equipment and accessories should be operated and maintained in accordance with the manufacturer’s instructions. Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. -
Page 6: Product Description
The gateway utilizes a cellular connection to transmit sensor data to the Donaldson iCue application. The cellular data plan and preinstalled SIM card are provided by Donaldson. The SIM card will only work with Donaldson’s service and should not be removed. -
Page 7: Operation
The gateway is always on, monitoring the sensors associated with the solution. If a sensor value exceeds the user-defined alert thresholds, the gateway will communicate that data to the Donaldson iCue application for alerting purposes. Otherwise, during normal operation the gateway communicates to the Donaldson iCue application at predefined intervals. The internal sensors are zero calibrated daily to ensure measurement accuracy over time. -
Page 8: Mounting
Mounting Magnets Magnets with pre-applied adhesive have been supplied to allow for quick and easy installation. The magnets can be applied to the gateway and/or the power supply. To use the magnetic mounts: 1. Verify the device surface is clean and dry. 2. - Page 9 Drawing of Power Supply included in installation kit (120VAC to 24VDC): There are three common scenarios for wiring power to the iCue Gateway. 24VDC available in the control panel. In this scenario the power supply is not required. 24VDC can be wired directly from the panel into the iCue Gateway. Before wiring, confirm there is enough excess power capacity in the control panel to power the gateway.
- Page 10 100-240VAC available in the panel. When proper AC voltage is available in the panel, that voltage can be wired directly to the power supply included in the installation kit. Before wiring, confirm there is enough excess power capacity in the control panel to power the gateway. The maximum power required by the gateway is 10 Watts.
- Page 11 Example Installations AC voltage leads from Power Supply Power Supply...
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Page 12: Low Pressure (∆P) Pneumatic Installation
Low Pressure (∆P) Pneumatic Installation Note: The install kit contains barbed t-fittings for use with 3/16-in ID flexible tubing. Depending on the configuration of the dust collector, additional material may be required. Screw by hand the provided barb straight connectors into the Clean and Dirty ports of the gateway. -
Page 13: High Pressure (Compressed Air) Pneumatic Installation
4. Using the supplied 3/16-in or 4 mm ID translucent blue tubing, connect the ‘clean air’ pressure sense line to the Clean port ofthe gateway. Notice: To prevent inaccurate sensor readings, it is recommended the tubing is installed in such a manner to avoid low spots where condensation may accumulate. -
Page 14: Gateway Final Assembly
Gateway Final Assembly 1. Connect the cellular antenna and hand tighten. 2. Restore power to the gateway. 3. Once the gateway is energized and the through it’s startup routine (all LEDs Red, Orange, Green). Verify the Power and iCue Service Connectivity LEDs turn green. This may take several minutes. -
Page 15: Replacement Parts List
Replacement Parts List Item Number Part Number Description Global Gateway Assembly R060161 Antenna, RF, 4G LTE R060020 Install Kit Imperial (includes power R060214 supply, magnets, tubing and fittings) Install Kit Metric (includes power supply, R060215 magnets, tubing and fittings) Power Supply, 24VDC, 40W R060021... -
Page 16: Terminal Strip Designators
Terminal Strip Designators The following table denotes the use of each terminal on the internal gateway terminal strip as well as any limitations. Terminal Number Terminal Name Input Constraints DC Power + 7-32 VDC DC Power - Chassis Ground Analog Input 1 - 24VDC Output Max output 25 mA Analog Input 1 - Input Signal 10VDC, 20mA max... -
Page 17: Troubleshooting
Initializing connection to Donaldson iCue application Connection failure Not connected to Donaldson iCue application Cellular Strength Green Good connection quality Orange Medium connection quality Low connection quality No cellular connection Data Transmission Green On while sending messages to Donaldson iCue application... - Page 18 Green Note: it may take up to 5 minutes for the iCue Service Connectivity LED to turn green after the Cellular LED illuminates. Contact iCueSupport@Donaldson.com. The LEDs blink during unit start-up, infrequent normal processes and as LEDs Blinking a result of abnormal behavior. If you notice the LEDs blinking, monitor the unit for five minutes.
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Page 19: Optional Sensor Wiring
(4) analog sensors and two (2) digital inputs. Analog Sensors The Donaldson™ iCue™ Global Gateway can accommodate analog sensors with a 0-10VDC or 0/4-20mA output. A physical jumper on the gateway circuit board is used to select the sensor input type. - Page 20 The Donaldson™ iCue™ Global Gateway can support 2, 3, or 4 wire sensors using the following wiring configurations. These diagrams are representative of installing an analog sensor on any of the four analog input lines. 2 Wire Sensor 3 Wire Sensor...
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Page 21: Digital Sensors
Digital Sensors The Donaldson™ iCue™ Global Gateway can accommodate sensors with normally open or normally closed dry contacts. A physical jumper on the gateway circuit board is used to configure the board for the appropriate sensing scenario andshould be set... -
Page 23: Appendix A - Regulatory Information
Appendix A - Regulatory Information United States Class A: NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. - Page 24 Canada Radio Frequency (RF) Exposure Information The radiated output power of this device is below the Innovation, Science and Economic Development Canada (ISED) radio frequency exposure limits. The device should be used in such a manner such that the potential for human contact during normal operation is minimized.
- Page 25 Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: Donaldson™ iCue™ Global Gateway Part Number: R06015x Responsible Party – Donaldson Company, Inc. 1400 W 94th Street Bloomington, MN 55431 1-833-898-5996 FCC Compliance Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
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Page 26: Declaration Of Conformity
Donaldson Company Inc. Declaration of Conformity In accordance with UK Government Guidance Product Model / Type: Product Information: Donaldson iCue Gateway, Global Model Name: R06015x (x can be optional for SIM pre-installed) Batch/Serial: SW version: 2.2.0, HW Versions: 0 Specifications:... -
Page 27: Eu Declaration Of Conformity
The following accessory allows the object of the declaration described above to operate as intended and in conformity with this EU declaration of conformity: Software version 2.2.0 and following versions. Signed for and on behalf of: Donaldson Place and date of release: November 11, 2022 in Bloomington, MN, USA... -
Page 28: Service Notes
Service Notes Date Service Performed Notes...
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