Donaldson iCue Sensor Integrated Gateway Installation, Operation And Maintenance Manual

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This manual contains specific precautions related to worker safety. The hazard alert image denotes safety
related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this
product until you have read and understood the instructions, precautions and warnings contained within
this manual.
English
Master Language
Donaldson™ iCue™ Sensor
Integrated Gateway
Installation, Operation and
Maintenance Manual
IOM R060070 (ENG)
Revision 0

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Summary of Contents for Donaldson iCue Sensor Integrated Gateway

  • Page 1 Donaldson™ iCue™ Sensor Integrated Gateway Installation, Operation and Maintenance Manual This manual contains specific precautions related to worker safety. The hazard alert image denotes safety related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this product until you have read and understood the instructions, precautions and warnings contained within this manual.
  • Page 2 Donaldson Company, Inc. Donaldson provides this documents "as is," without warranty of any kind, expressed or implied, including, but not limited to, the implied warranties of fitness or merchantability for a particular purpose. Donaldson may make improvements and/or changes in this manual or in the product(s) and/or the programs described in this manual at any time.
  • Page 3: Table Of Contents

    Donaldson™ iCue™ Sensor Integrated Gateway Contents IMPORTANT NOTES ....................................i Safety Communication ................................1 Product Description ...................................2 System Description ................................2 Technical Specifications ..............................2 Operation ....................................3 Installation ....................................3 Location Considerations ..............................3 Overview .....................................3 Mounting .....................................4 Gateway Electrical Installation ............................4 Low Pressure (∆P) Pneumatic Installation .........................5 High Pressure (Compressed Air) Pneumatic Installation ....................5...
  • Page 4: Safety Communication

    All dust collection equipment and accessories should be operated and maintained in accordance with the manufacturer’s instructions. Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used.
  • Page 5: Product Description

    The gateway utilizes a cellular connection to transmit sensor data to the Donaldson iCue application. The cellular data plan and preinstalled SIM card are provided by Donaldson. The SIM card will only work with Donaldson’s service and should not be removed.
  • Page 6: Operation

    The gateway is always on, monitoring the sensors associated with the solution. If a sensor value exceeds the user-defined alert thresholds, the gateway will communicate that data to the Donaldson iCue application for alerting purposes. Otherwise, during normal operation the gateway communicates to the Donaldson iCue application at predefined intervals.
  • Page 7: Mounting

    Donaldson™ iCue™ Sensor Integrated Gateway Mounting Magnets Magnets with pre-applied adhesive have been supplied to allow for quick and easy installation. The magnets can be applied to the gateway and/or the power supply. To use the magnetic mounts: 1. Verify the device surface is clean and dry.
  • Page 8: Low Pressure (∆P) Pneumatic Installation

    Donaldson Company, Inc. Low Pressure (∆P) Pneumatic Installation Note: This kit contains barbed t-fittings for use with 3/16-in ID flexible tubing. Depending on the configuration of the dust collector, additional material may be required. 1. Insert a t-fitting into each filter pressure sensing line (clean air and dirty air).
  • Page 9: Gateway Final Assembly

    Donaldson™ iCue™ Sensor Integrated Gateway Gateway Final Assembly 1. Connect the cellular antenna and hand tighten. 2. Restore power to the gateway. 3. Once the gateway is energized and the through it’s startup routine (all LEDs Red, Orange, Green). Verify the Power and iCue Service Connectivity LEDs turn green.
  • Page 10: Terminal Strip Designators

    Donaldson Company, Inc. Terminal Strip Designators The following table denotes the use of each terminal on the internal gateway terminal strip as well as any limitations. Terminal Number Terminal Name Input Constraints DC Power + 7-32 VDC DC Power -...
  • Page 11: Troubleshooting

    Initializing connection to Donaldson iCue application Connection failure Not connected to Donaldson iCue application Cellular Strength Green Good connection quality Orange Medium connection quality Low connection quality No cellular connection Data Transmission Green On while sending messages to Donaldson iCue application...
  • Page 12 Donaldson Company, Inc. Problem Remedy Verify the cellular antenna is securely installed on the device and not Cellular Strength LED is OFF or Red damaged. Move the device to a higher location. Install a cabled antenna and move it to another location where the network signal can be properly received.
  • Page 13: Optional Sensor Wiring

    (4) analog sensors and two (2) digital inputs. Analog Sensors The Donaldson™ iCue™ Sensor Integrated Gateway can accommodate analog sensors with a 0-10VDC or 0/4-20mA output. A physical jumper on the gateway circuit board is used to select the sensor input type.
  • Page 14 Donaldson Company, Inc. The Donaldson™ iCue™ Sensor Integrated Gateway can support 2, 3, or 4 wire sensors using the following wiring configurations. These diagrams are representative of installing an analog sensor on any of the four analog input lines. 2 Wire Sensor...
  • Page 15: Digital Sensors

    Donaldson™ iCue™ Sensor Integrated Gateway Digital Sensors The Donaldson™ iCue™ Sensor Integrated Gateway can accommodate sensors with normally open or normally closed dry contacts. A physical jumper on the gateway circuit board is used to configure the board for the appropriate sensing scenario and...
  • Page 16: Appendix A - Regulatory Information

    Donaldson Company, Inc. Appendix A - Regulatory Information United States Class B: NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial or residential installation.
  • Page 17 Donaldson™ iCue™ Sensor Integrated Gateway Canada Radio Frequency (RF) Exposure Information The radiated output power of this device is below the Innovation, Science and Economic Development Canada (ISED) radio frequency exposure limits. The device should be used in such a manner such that the potential for human contact during normal operation is minimized.
  • Page 18: Service Notes

    Donaldson Company, Inc. Service Notes Date Service Performed Notes...
  • Page 19 Donaldson™ iCue™ Sensor Integrated Gateway Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: Donaldson™ iCue™ Sensor Integrated Gateway Part Number: R060028 Responsible Party – U.S. Contact Information Donaldson Company, Inc. 1400 W 94th Street Bloomington, MN...
  • Page 20 Important Notice Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user’s application.

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