Copeland EVM Series Installation Manual

Copeland commercial hvacr variable frequency drive

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INSTALLATION MANUAL
2020
Copeland commercial
HVACR variable frequency
drive – EVM series

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Summary of Contents for Copeland EVM Series

  • Page 1 INSTALLATION MANUAL 2020 Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety precautions Step 1 – EVM drive overview Receiving and inspection Rating label Keypad button overview Nomenclature Step 2 – EVM drive installation Dimensions and weights Mounting FR1 mounting instructions FR2 mounting instructions FR3 mounting instructions FR4 mounting instructions Mounting and wiring option cards Ground wiring Wire stripping lengths...
  • Page 4: Safety Precautions

    Due to the and dangerous operation charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 5: Step 1 - Evm Drive Overview

    How to use this manual The purpose of this manual is to provide you with information necessary to install, start up, and setup the Copeland EVM series variable speed drive (VSD). To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the Copeland series VSD.
  • Page 6: Rating Label

    Rating label/carton label Keypad button overview 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 7: Nomenclature

    8: 48vdc IP54=54 150=150A F: Internal EMI filter 7: 74vdc 9D9=9.9A E: Onboard DC choke & EMI filter 3: 350vdc 025=25A N: No EMI filter, no choke 6: 650vdc 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 8: Step 2 - Evm Drive Installation

    (2.6) 7.09 10.24 9.72 5.12 4.57 4.57 0.22 (180) (260) (247) (130) (116) (116) (5.5) (3.7) 7.68 11.81 11.06 7.24 0.24 13.9 (195) (300) (281) (184) (160) (160) (6.3) 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 9: Mounting

    1.97 (50) 58.61 (99.6) 1.97 (50) 1.97 (50) 57.56 (97.8) Note: For EVM drives utilizing an option card, allow 2.76in. (70mm) for dimension A for the option card enclosure. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 10: Fr1 Mounting Instructions

    DIN rail edge. bottom surface is 100 mm (3.94 in.). The input magnetic core and output magnetic or are the same for FR1. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 11: Fr2 Mounting Instructions

    100 mm (3.94 in.). The height of input magnetic core is bigger than output magnetic core for 3 phase FR2 EMI version, but they are the same for 1 phase FR2 EMI version. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 12: Fr3 Mounting Instructions

    The maximum distance between input / output magnetic cores top surface and drive bottom surface is 100 mm. The input magnetic core and output magnetic core are the same for 3-phase FR3 EMI version. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 13: Fr4 Mounting Instructions

    M5x20 (or 3/16 in.) screws and four M5 (or 3/16 in.) nuts. The opening dimension on the mounting plate should follow required dimension (refer to the dimension drawing in the instruction leaflet). 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 14: Mounting And Wiring Option Cards

    (2) from drive. For open type: Only remove the terminal cover. Step 3: Connect the cable to option card connector (3) and MCU board connector (4). Continue on next page 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 15 Install the terminal cover (1) to the drive, then install the front slots on drive. cover (2) to NEMA 1 kit. For open type: Only install the terminal cover to the drive. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 16: Ground Wiring

    Option card wiring instruction Ground wiring Warning! Connect only in voltage-free state! 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 17: Input Power And Motor Cable Stripping Lengths

    1.73 (0.2) Notes: Strip the motor and power cables as shown above. Both UL and IEC tools may be used Applies to strained wire, solid wire, or ferrule installations 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 18: Circuit Breakers

    3. Find the correct breaker to match the size you found in #2. If it is not a standard size, per the NEC, you would select the next standard size up. For our example, we would select a 20A breaker. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 19: Cable And Fuse Guidelines

    Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4. If power cubes or bypass are used, a UL listed class RK5, J, T or equivalent fuse is recommended. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 20: International Guidelines

    Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1:2007 Table 5. So, if phase conductor size is changed, earthing conductor size should also be changed accordingly. If power cubes or bypass are used, a class gG/gL fuse is recommended. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 21: Panel Mounting

    For fans, make sure it is blowing air in the correct direction. If it is running in reverse, please see the box in the above diagram. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 22: Step 3 - Control Board Layout

    Step 3—control board layouts EVM Pro face plate 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 23 EVM face plate 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 24: I/O Terminal Connections

    24 V to CMA and close the inputs to ground. When using the +10 V for AI1, it is important to wire AI1- to ground (as shown by dashed line). AI1+ support 10 K potentiometer. 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 25: Step 4 - Drive Startup And Setup

    If this was pressed at the first question, the Startup Wizard will be cancelled Once you have connected power to your Copeland EVM frequency converter and the Startup Wizard is enabled, follow these instructions to easily set up your device.
  • Page 26 For any further explanations of the below items, please see Copeland AE bulletin AE-1456. Information for some items can be found in Copeland mobile or OPI for the specific compressor model. For general motors, on the nameplate. Now the Startup Wizard is done. It won’t show again on the next power up. If you want to reset it, please set the Startup Wizard (P13.1.17) or select it from the main menu screen to enable and cycle the power to the drive.
  • Page 27 2020ECT-36 (1/21) Copeland commercial HVACR variable frequency drive – EVM series...
  • Page 28 About Copeland Copeland is a global leader in sustainable heating, cooling, refrigeration and industrial solutions. We help commercial, industrial, refrigeration and residential customers reduce their carbon emissions and improve energy efficiency. We address issues like climate change, growing populations, electricity demands and complex global supply chains with innovations that advance the energy transition, accelerate the adoption of climate friendly low GWP (Global Warming Potential) and natural refrigerants, and safeguard the world’s most critical goods...

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