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HARD DISK DRIVE service
H a r d D i s k D r i v e
P120S Series
S P 2 0 0 4 C
Model:
S P 2 5 0 4 C
3. Connector & Jumper Pin Assignments
Attachment 2. HDD related terms
Attachment 3. Q&A
manual
Contents
related HDD

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Summary of Contents for Samsung SpinPoint P120S Series

  • Page 1: Table Of Contents

    P120S Series S P 2 0 0 4 C Model: S P 2 5 0 4 C manual HARD DISK DRIVE service H a r d D i s k D r i v e Contents 1. Specification summary 2. Block Diagram of HDD 3.
  • Page 2: Specification Summary

    SAMSUNG HARD DISK DRIVE 1. Specification Summary Items Specification Remarks DC +12V/ ± 10%, DC +5V/ ± 5% Voltage Requirement Serial ATA II 3.0Gbps Interface SP2004C - 200.0GB (4CH) Capacity SP2504C - 250.0GB (4CH) SP2004C - 2 Disk / 4 Head...
  • Page 3: Block Diagram Of Hdd

    SAMSUNG HARD DISK DRIVE 2. Block Diagram of HDD HDA (HEAD DISK ASSEMBLY) PCBA (PCB ASSEMBLY) - HEAD - PCBA - DISK - VCM (Voice Coil Motor) - SPM (Spindle Motor) SpinPoint P120S Service Manual Rev01...
  • Page 4 SAMSUNG HARD DISK DRIVE 3. Connector / Jumper Pin Assignment ● Definition of SATA Connector Pin Number Signal Name Remark Ground Signal Ground Ground 3.3V Power 3.3V Power 3.3V Power Ground Ground Ground 5V Power Power 5V Power 5V Power...
  • Page 5 SAMSUNG HARD DISK DRIVE ● Jump pin assignment ● ● ● ● ● ● ● ● Factory Jumper Location(Viewing from the connector side of the drive) Jumper Reserved Reserved 1.5Gbps Jumper Reserved Open Reserved Reserved Normal Operation Reserved Jumped Reserved Reserved Forced 1.5Gbps...
  • Page 6: How To Check If Hdd Is Working

    SAMSUNG HARD DISK DRIVE 4. How to check if HDD is working. ※ How to check if your HDD is working ※ 1) Insert LED to LED Hole of PCBA shown above and check HDD alive. ① Insert LED to LDD1,LDD2 of PCBA LED Hole.
  • Page 7: Exploded View

    SAMSUNG HARD DISK DRIVE 5. Exploded View SpinPoint P120S Service Manual Rev01...
  • Page 8 SAMSUNG HARD DISK DRIVE << Major components of HDD >> HDD is formed by major components as follows: Base, Cover, ARM(E-Block), Latch, Crash Stop, Pivot Bearing, Breather Filter, Window Clock, Window Push Pin, Jump Pin, Spindle Motor, Disk-damper, Magnetic Head, Magnetic Disk, PCBA ①...
  • Page 9 SAMSUNG HARD DISK DRIVE ⑤ Crash Stop Crash stop is made of elastic material and weaken a impact of actuator in emergency condition, head getting out of data zone when it move to parking zone or seek. ⑥ Pivot Bearing Pivot bearing is a roll bearing fixed the center of gyration of ARM.
  • Page 10 SAMSUNG HARD DISK DRIVE element (these are sensitive to voltage change). The magnetic disk of hard disk is running by DC Brushless direct drive motor directly. Brush has long life and high reliability because it doesn't have belt. Recently we use flat motor to be adopted to the request of minimizing.
  • Page 11: Maintenance Cylinder Configuration

    SAMSUNG HARD DISK DRIVE 6. Maintenance Cylinder Configuration File Name Sector Size Ref ID Descriptions File System Information record FSI2 Backup copy of FSI File Information Table FIT2 Backup copy of FIT MLIST M_LIST Maintenance Cylinder Defect List SV_TBL SVOTBL...
  • Page 12 SAMSUNG HARD DISK DRIVE ※ Explanation of terms for HDD repairing CONTENTS SYMPTOMS Motor doesn't drive. When HDD power on, LED is in on and motor Led is still on/off mode when power on NOT READY start to drive. At this time head make...
  • Page 13: How To Use Hutil Program

    SAMSUNG HARD DISK DRIVE 7. How to use HUTIL Program 1) Before you start HUTIL support from Voyager11P to PALO series.(HUTIL 1.12 version) (HUTIL has been upgrading constantly whenever new model comes out.) - Preparation before use Diskette or HDD containing HUTIL.EXE should be boot-up to MS-DOS mode,that is, should be contained IO.SYS, MSDOS.SYS,COMMAND.COM (IO.SYS, MSDOS.SYS: hidden file).
  • Page 14 SAMSUNG HARD DISK DRIVE BURN IN Download burn-In script to HDD. ERASE & SCAN Write full surface with 00 pattern and scan full surface. OD SCRATCH TEST Check OD for OS area has physical problem. AV SCAN TEST scan full surface every 256 Sectors and check elapsed time.
  • Page 15 SAMSUNG HARD DISK DRIVE DCO SET MAX ADDRESS Control Max Address with DCO Command. a) PROCESS Change Max Address to designated size.. b) TARGET LBA Set Max Address size with LBA. c) TARGET SIZE Set Max Address size with MB...
  • Page 16 Change Firmware revision except first 2 charactor. d) MODEL NAME Change model name, 'SAMSUNG' should be on model name, because hutil uses model name it is samsung drive or not. e) RECOVER ORIGINAL SIZE Recover to original Native Size. f) DISPLAY CURRENT STATUS Show Current native size and original native size.
  • Page 17: Dos Shell

    SAMSUNG HARD DISK DRIVE Version of HUTIL. DOS SHELL Execute DOS Shell. If you want back to HUTIL, input EXIT. DRIVE INFORMATION Open the information window about the target HDD. Press ESC to close. EXIT TO DOS End HUTIL program.
  • Page 18 SAMSUNG HARD DISK DRIVE 3 times per region. ( Judge failure by reading not the whole cylinder but servo sector only because it is apt to mistake failure to head failure due to scratch) ② PES Check (PES, RCO, Mechanism) : Compare PES value from the first cylinder starting OD(except MC ),MD,ID region to the 3rd cylinder.
  • Page 19 SAMSUNG HARD DISK DRIVE ② Example of disk failure < Error List > HD(Head) Error List ECC Err Data Am Not Found ECC Err ECC Err ECC Err ECC Err ECC Err Most of case,defects(cylinder)are sporadic or continuous but if defects are partly -continuous, disk could be judged disk failure.
  • Page 20 SAMSUNG HARD DISK DRIVE ③ Example for Head related failure < Error List > HD(Head) Error ECC Err Data Am Not Found ECC Err ECC Err ECC Err ECC Err ECC Err Compared with disk failure,head related failure occur in particular HD(head) from the first cylinder and this is occurred continuously.(it is occurred in two more heads)
  • Page 21 SAMSUNG HARD DISK DRIVE HUTIL Test Flow/Error Code Codes marked as red among broken codes are displaying automatically in HUTIL Program Label error [AJ44] Label damaged [AJ45] PCBA ERROR N> Appearance PCBA burnt [AJ12] HDA ERROR PCBA ding,break [AJ13] HDA ding,scratch...
  • Page 22: How To Progress Burn-In Test

    SAMSUNG HARD DISK DRIVE 8. How to progress Burn-In Test 1) Summary of B/I Test Progress defect detection and reliability test of HDD according to program written in maintenance/cylinder in temperature 40 ± 5 ℃ , humidity 50 ± 10% stress condition.
  • Page 23 SAMSUNG HARD DISK DRIVE 5) Failure status and repairing Failure state State Method Remarks ●● DXX:All sorts of jumper Jumper pin -LED off after -Check the location of jumper pin and ●● DCF:Size operation pin connection ready when drive execute to change.
  • Page 24: Caution

    SAMSUNG HARD DISK DRIVE 9. Caution ※ Hard disks are very fragile electro-mechanical devices, which are very sensitive to external shock and vibration, therefore be careful when you use not to be impacted and broken by static electricity. 1) Handling Damage example from impact ①...
  • Page 25: Attachment 1. The Basic Information

    SAMSUNG HARD DISK DRIVE . The basic information related HDD Attachment 1 ※ The basic information of HDD 1) The logical elements constituted hard disk ① Track: The data inputted by computer was written at tracks on disk. The tracks, in spite of invisible,are the concentric circles from the center of disk to the outside.
  • Page 26 SAMSUNG HARD DISK DRIVE 2) The logical mechanism of hard disk Hard disk consists of boot record, FAT, root directory, data field. ① Boot Record: Boot record is consists of sector 1, track 0, side 0. Boot record is the one of most important parts. It has some information about the physical structure of disk.
  • Page 27 SAMSUNG HARD DISK DRIVE ⓐ DOS PARTITION : This is to dos as system disk is to floppy disk and dos is run by this partition. ⓑ EXTENDED DOS PARTITION : The rest region of the disk was occupied by dos partition.
  • Page 28 SAMSUNG HARD DISK DRIVE ⑮ Master/Slave/Cable Select: When we attached 2 IDE drive, one is master and the other is slave. Being a M/S whether or not of drive is determined by jump in drive or cable select. ● BPI: Abbreviation of bit per inch, recording density towards a circumference. Usually we decide the maximum diameter of track.
  • Page 29 SAMSUNG HARD DISK DRIVE 2. Explanation of HDD terms Attachment Air Bearing Surface. Establish flat surface slantingly at the both sides of head to make head rise on disk by using air pressure. Access Read, write, or update information on some storage medium such as a disk.
  • Page 30 SAMSUNG HARD DISK DRIVE Abbreviation of pivot bearing, Mediator of Arm and Base which is located in the center of ARM BEARING and it can rotate smoothly. Bezel A plastic panel that extends the face of a drive so that it covers a computer's drive bay opening.
  • Page 31 SAMSUNG HARD DISK DRIVE Data is recorded on lots of circle in media in HDD, we call these circles track.. We record data at both sides of media and HDD has many media layers. so it has several tracks which have Cylinder/Trac the same radius, we call this concentric circle collection of track Cylinder.
  • Page 32 Height more specified mechanical design. Form factor Industrial specification decided diameter of Disk. 3.5", 2.5" in case of Samsung. Recording the particular signal to divide track and sector and this information should be recorded Format on disk in first before user want to store data. Be careful because formatting erase all recorded information.
  • Page 33 SAMSUNG HARD DISK DRIVE Hard Disk Drive, memory device by transferring data to permanent magnetic field rather than digital pulse. It organized HDA and PCBA. Head Read/write data on disk directly. (MIG, Thin film, MR,GMR) The damages of read/write and media cause a sudden contact between head and disk surface, Head Crash they are also occurred because of dust,particles or other contamination within HDA.
  • Page 34 SAMSUNG HARD DISK DRIVE LBA mode Logical block allocation. DOS mode to resolve 528MB capacity restriction. Light Emitting Diode. Used for signal light to all kind of electric containing computer. Low profile One of standard height of HDD, the real height is 1 inch.
  • Page 35 SAMSUNG HARD DISK DRIVE Time to perform the real order for controller, host adaptor and drive. The faster overhead is, Overhead the faster performing time. Overwrite Recorded data erased by overlapping the existing data. Parking = Landing Zone Zone When we use one HDD for multi ones dividing section logically, every memory section is Partition partition, For example, 2.5GB HDD can be used for one 2.1GB computer and one 400MB.
  • Page 36 SAMSUNG HARD DISK DRIVE RETAINER Component could fix bearing when inserted to ARM. RING Encoding method "run length limited data" to magnetic pulse. It can store data 50% more than MFM(Modified Frequency Modulation) method. Return Material Authorization Searching only memory. memory would not erase during off, so we use this to program or data need not change in PC.
  • Page 37 SAMSUNG HARD DISK DRIVE Transfer rate Data transferring speed among PC and other devices of HDD. The existing thin film head have 2 ABS and adding one more ABS, head is designed to be Tri-pad head profitable to low flying height. Produced by SAE, ReadRite company.
  • Page 38 SAMSUNG HARD DISK DRIVE Attachment3. Q&A ※ Customer's Q&A 1) What is "Bad Sector"? Bad sector is divided physical Bad sector(Hard defect) and logical Bad sector(Soft defect). ① Physical Bad sector Visual defect occur in the surface of disk where is recorded data, it contain the minute defect could checking with electric microscope.
  • Page 39 SAMSUNG HARD DISK DRIVE mode, and extend capacity by raising the number of cylinder. Currently most of hard disk is applied to LBA mode, so it set as LBA or AUTO in BIOS set-up. 4) PC is downed with the message of "Stack Over Flow" while HDD running or can't recognize HDD.

This manual is also suitable for:

Spinpoint sp2004cSpinpoint sp2504c

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