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Summary of Contents for Absolute Ozone NANO 15
- Page 1 NANO ATLAS TITAN MAGNUM ® ® ® ® OZONE GENERATOR Operator’s Manual CONTACT Phone: +1 780-486-3761 Toll Free: 1-800-488-8565 E-mail: office@absoluteozone.com Address: 10712-181 ST NW, Edmonton, Alberta, Canada T5S1K8...
- Page 2 TABLE OF CONTENTS Section 1 General Information 1A. Description 1B. Specifications 1C. Accessories 1C.i Required Accessories 1C.ii Recommended Accessories Section 2 Installation 2A. Location 2B. Electrical 2C. Plumbing 2D. Typi cal In stal lation Dia gra m 2E. Gas Connections 2F. Remote Control Section 3 Operation 3A.
- Page 3 TABLE OF CONTENTS 5C. Hazards 5C.i. Health Hazards Detection 5C.ii. Effects on Humans 5C.iii. Electrical Hazards 5C.iv. Fire Hazards 5C.v. Chemical Action 5D. Precautions for Safe Handling and Use 5D.i. Ozone Monitors 5D.ii. Ventilation 5D.iii. Emergency Procedure 5D.iv. Respiration Protection 5D.v.
- Page 4 1. GENERAL INFORMATION IMPORTANT SAFETY INSTRUCTIONS - PLEASE READ CAREFULLY BELOW AND FOLLOW ALL INSTRUCTIONS Read this manual completely before attempting installation and operation. Failure to install in accordance with the installation instructions could void warranty and result in injury or death. All permanent electrical connections should be made by a qualified electrician. WARNING: Short-term inhalation of high concentrations of ozone and long term inhalation of low concentrations of ozone can cause serious harmful physiological effects DO NOT inhale ozone gas produced by this device WARNING: Only trained and authorized personnel should operate or handle this equipment. WARNING: If unit is not operated according to instructions, high dosages of harmful substances may potentially be released WARNING: High voltage is present inside the enclosure DANGER: ELECTRICAL SHOCK HAZARD Be sure to turn power OFF and disconnect from power source before any service work is performed. Failure to do so could result in serious injury or death USE EX TREME CAU TION •...
- Page 5 1A . D e sc ri ptio n Absolute Ozone® ozone generator cell design is based on proprietary Microfluidic Platform technology, constructed from ozone-resistant materials, and offers extremely high performance and reliability. The ozone cell is designed to be absolutely maintenance and service-free. The anticipated service life is 15-20 years.
- Page 6 1. GENERAL INFORMATION 1B. Specification s. MODEL OZONE WORKING POWER OZONE CONC. PROD. PRESS. (% W/W) OPTIONS (G/H) (PSIG) 120V ~10%, 50/60Hz, 2.6A NANO 15 5-10 230V ~10%, 50/60Hz, 1.4A Max. Power Cons: 200W 120V ~10%, 50/60Hz, 5.6A ATLAS 30 / 9-12 230V ~10%, 50/60Hz, 3.0A TITAN 30 Max. Power Cons: 500W 120V ~10%, 50/60Hz, 5.6A ATLAS 30C / 9-16 230V ~10%, 50/60Hz, 3.0A TITAN 30C Max. Power Cons: 500W 120V ~10%, 50/60Hz, 4.0A ATLAS UHC / 9-22 230V ~10%, 50/60Hz, 2.1A...
- Page 7 1C . A c ce s so ri es Absolute Ozone® ozone generators could be used with several accessories and safety devices to ensure a long service life of the ozone generator. 1Ci . R e q uire d Equ i pme n t an d A c ce s s o ries •...
- Page 8 1. GENERAL INFORMATION 1C ii. R eco mm ended Equipmen t an d Ac cessories • Ozone Flow Control Valve (Flow Meter): This component should be installed downstream of the ozone generator to maintain the working pressure across the ozone cell, as specified for optimal performance. It is essential that the flow control valve is ozone-resistant to ensure durability and reliable operation in the ozone environment...
- Page 9 • Ozone Degas Tank: Ozone-enriched water from the ozone injector flows into the degas chamber/tank, where a slow down of water flow by 2 min allows any undissolved ozone and oxygen gas to rise to the top and be vented through a bleed-off valve ALD2000R to the outside or through an ozone destructor • Ozone Destructor: Undissolved ozone gas passes through the regular or heated catalytic ozone destructor that is made up of non-consumable manganese dioxide (heat-protected from moisture fouling in heated destructor). The manganese dioxide offers redundant ozone destruct capabilities if selected and sized correctly. • Bleed-Off Valve ALD2000R: The ALD2000R Bleed-Off Valve is specifically designed for use in contact tanks to facilitate the safe release of degassed ozone. This valve allows excess...
- Page 10 2. INSTALLATION 2A. Location Ozone Generator installation should allow for good access to proper electrical power and required gas connections and allow good cooling air circulation for the Ozone Generator(s). DO NOT OBSTRUCT COOLING AIR VENTS ON THE OZONE GENERATOR. Absolute Ozone® generators should be installed in a dry, cool space shielded from weather conditions. The storage temperature ranges from -30°C to 50°C. For optimal...
- Page 11 Reversible Universal Mounting Flange The NANO/ATLAS/MAGNUM Ozone Generators have a ® universal mounting design to be installed on a vertical wall, on a horizontal or tilted bench, mobile cart or skied. TITAN ® enclosure is designed for a 19” electronic mount rack. For Benchmount Installation For wallmount Installation Reversible Control Panel •...
- Page 12 2. INSTALLATION Stackable Without Rack ATLAS/MAGNUM ozone generator comes equipped with ® attachment tabs that can be reversed to provide you with the liberty to install the generator one on top of another in a rack mount formation but without requiring a rack. 2B. Electr ical Main Power Supply Circuit: Generators are supplied with a 3-5 feet power cord. Connect the power cord to a standard grounded power source, according to a local electrical code only.
- Page 13 2D. Ty pi c al In st all atio n D iagram Note: The installation may vary depending on the specific application. Please contact us if you need assistance with the installation for your particular application.
- Page 14 2. INSTALLATION 2E. Gas Connecti on s The Ozone Generator should be connected by tubing made from material appropriate for ozone and oxygen applications. Connect the Ozone Generator according to indications on input and output bulkheads. All efforts should be made to protect the generator from exposure to incorrect operating gas pressure or excessive pressure fluctuations, which may lead to damage to electronic circuitry and the ozone cell. For applications where pressure fluctuations are possible, we strongly recommend the installation of a buffer tank with an appropriate hi-low pressure switch. It is VERY IMPORTANT to protect the Ozone Generator from any possible contamination from the oxygen concentrator or ozone injection side by installing appropriate filters and other contamination restricting devices upstream/downstream from the generator. Compressed air supplied to the oxygen concentrator should be free of oil vapors.
- Page 15 2F. Re m o te Co nt rol 4-20mA On/Off Power Remote Control • Remote control of ozone production level can be achieved by 4-20mA. The function of this power control is not linear. • Remote On/Off. The remote Switch must be normally open for the generator to be “On” and closed to stop the Ozone production. • That switch has to be connected to dry contacts only (not connected to ground or connected to any voltage source AC or DC) • Remote Ozone Generator status indicator. a) During Normal Ozone generator operation. Pins 5 and 6 are normally open, pins 6 and 7 are normally closed. b) If Remote Control Switch is Off or safety shutoff is activated the circuit between pins 5 & 6 will be closed and 6 & 7 open. Important: To use the remote-control signal, set the local control on the display screen from (LCD) to (R/C) position. Attention! At no time remote control cable’s shield should be connected to any other devices ground but the ozone generator #8 ground terminal.
- Page 16 3. OPERATION 3A . LCD Co ntrol Pan el over vi ew The new LCD interface offers an intuitive and user-friendly experience, enhancing control and providing real-time data to help you manage the generator effectively. 1. Information Button: Accesses the information screen for troubleshooting, service diagnostics, and MFG setup. 2. ON/OFF Button: Starts or stops ozone generation. 3. Increase/Decrease Buttons: Adjust the ozone operational power. 4. Info Box: This info box displays critical operational parameters for the generator 5. LCD R/C Switch: Selects between direct or external control. 6.
- Page 17 3B . S y stem Star tu p 1. Make sure the Ozone Generator enclosure is securely attached to an appropriate frame or wall 2. Make sure all connections to the generator, power, and gas are made according to local codes and regulations. 3. Before turning the generator ON, purge the generator with 90% or higher concentration of oxygen and ensure a free flow of oxygen through the system to remove contaminants.
- Page 18 3. OPERATION 3D. Sys te m Standard Ope rating Pro cedu res To ensure a long trouble-free service life for the ozone Generator, provide the following operating conditions: • Make sure that the oxygen concentrator is maintained properly and is producing oxygen at greater than 90% purity and less than -60°C dew point. Check sieve conditions and replace it as often as recommended by the manufacturer. • Install an oxygen filter and oxygen dryer between the oxygen concentrator and the Ozone Generator, check the condition and replace the cartridge to protect Ozone Generator from sieve particles in case of oxygen generator failure and moisture.
- Page 19 4. MAINTENANCE AND SERVICE 4A. Preve ntative Main ten an ce Generally, Absolute Ozone is maintenance-free, although it is ® useful to check the Ozone Generator for proper operation: 1. Make sure there are no warnings on the LCD screen. 2. Inspect all gas, power and signal cables and connectors visually 3. Make sure that all air vents are not obstructed. Monthly: 1. Make sure that all system equipment (oxygen concentrator, air compressor, etc.) is maintained according to the manufacturer.
- Page 20 4. MAINTENANCE AND SERVICE Ozone Leak Troubleshooting Pressure Testing: Ozone generators are tested at pressures up to 120 PSIG and are equipped with ozone-resistant seals, making it uncommon for leaks to occur. In most cases, any leaks that do arise are typically due to gas connections rather than the generator itself. To accurately determine if a leak is originating from the ozone cell or another area, it is essential to isolate different components of the system and perform pressure tests. Follow these steps: Important: Never perform pressure or leak tests while the generator is connected to power. Preparation: • Ensure the generator is powered off and disconnected from the electrical supply. • Connect the oxygen supply to the system and adjust the pressure to between 20 and 120 PSIG, with 20 to 40 PSIG usually being sufficient for testing. Isolate Components: • Close the isolation valves of the various components you wish to test. This will help identify the source of the leak by isolating sections of the system. Monitor for Pressure Drops: •...
- Page 21 Fixing Minor Leaks: If the leak is at a gas connection, ensure it is securely tightened. For leaks near the high-voltage electrode, tighten the electrode screw by about ¼ turn. Disclaimer: To avoid voiding the warranty, the ozone generator should only be opened if authorized by Absolute Ozone. 4C. i OZON E Di agn ostic/ Co nt ro l Sy s tem Internal iOzone™ intelligent diagnostic/controller system protects Absolute Ozone® generators from the following potential problems: • Incorrect wiring or voltage applied to the remote control terminals.
- Page 22 4. MAINTENANCE AND SERVICE Symptom (Warning Message): SUPPLY VOLTAGE TOO HIGH OR TOO LOW: Please make sure that the voltage supplied to the ozone generator is as specified +/- 5% in order to correct the problem. If the voltage supplied is as specified and the problem persists, please contact our service department OZONE CELL PRESSURE TOO HIGH Please adjust the oxygen pressure regulator to the specified pressure and that will rectify this problem and warning message. OZONE CELL PRESSURE TOO LOW Please make sure there are no restrictions on the oxygen line coming to the ozone generator and that the flow is only adjusted on the ozone line after the ozone generator to maintain the correct working pressure, if the pressure is too low due to an incorrectly set...
- Page 23 OZONE CELL TEMPERATURE TOO HIGH Make sure that the ambient temperature in the installation room is below 24˚C, and check that there is good unrestricted cooling airflow through the ozone generator (not obstructed on either side of the cooling grills). Please make sure that the cooling fan is working properly. In case of the cooling fan failure, please contact technical support for further instructions OZONE CELL PROBLEM The ozone generator is off due to abnormal power consumption from cell contamination or incorrect operating parameters. Pressing “Reset” will bypass safety but may cause cell damage not covered...
- Page 24 5. OVERVIEW AND SAFETY PROCEDURES REMOTE CONTROL WIRING PROBLEM The ozone generator detects an issue with the remote control wiring HIGH CURRENT The generator is connected to an incorrect current, please immediately disconnect the generator from power and do not power it up unless the specified current is applied 5A . Gen eral Inf ormation 5A i. Relative Stren gth of Ozone The following compares the strengths of several common oxidizing reagents (EOP vs. Cl2) • Elemental Fluorine (2.25) • Hydroxyl Radical (2.05) • Ozone (1.52) • Hydrogen Peroxide (1.30) • Hypochlorite (1.10) • Chlorine (1.00) • Chlorine Dioxide (0.93) • Bromine (0.57) 5A ii. Micro -Flocc ulation an d Oxi da tion Ozone oxidizes the following metals (known as micro-flocculation), enabling their removal via filtration: • Iron...
- Page 25 5B . G ene ral Safety Infor mation 5B i . Ozo ne Prope r tie s • Colorless to blue gas (greater than -169 F). • The characteristic odor is often associated with electrical sparks or lightning in concentrations of less than 0.02 ppm. • Highly chemically reactive. • Non-flammable, non-carcinogenic. • Hazardous polymerization can occur in some rare materials. • Spontaneously decomposes to oxygen gas. 5B i i. Ozo ne U se s •...
- Page 26 5. OVERVIEW AND SAFETY PROCEDURES 5C. Hazards 5Ci. Health Haz ards Detection Gaseous ozone can be detected in the air by its distinctive odor at concentrations of about 0.02 ppm. Although each nose varies, olfactory fatigue occurs quickly. Initial small exposure may reduce cell sensitivity and/or increase mucous thickness, producing resistance to low gaseous ozone levels. DO NOT RELY ON ODOR AS A WARNING OF HIGH OZONE CONCENTRATIONS. The Permissible Exposure Level (PEL) or time-weighted concentration for gaseous ozone to which workers may be exposed is 0.1 ppm averaged over 8 hours, 5 days a week (OSHA)*. The short-term exposure limit is 0.3 ppm averaged over 15 minutes.
- Page 27 5Ci ii . E le ctr ical Ha zards Turn OFF all power switches and disconnect the power cord from the power source receptacle before performing service work. Failure to do so could result in serious injury or death. Operate the generator with safe access to electrical power. Connect the generator to a G.F.C.I. Type receptacle or as required by local electrical codes & regulations. Do not bury the electrical cord. To reduce the risk of electrical shock, replace the damaged cord immediately. 5Ci V. Fi re Hazards Ozone is non-flammable. The decomposition of ozone into oxygen gas (O ) can increase the strength of fire. Ozone is unstable at room temperature and spontaneously decomposes to oxygen gas. Avoid ignition sources such as heat, sparks, and open flame.
- Page 28 5. OVERVIEW AND SAFETY PROCEDURES 5D. P recautions for Safe H andlin g a nd Use 5Di. Ozon e Moni tors Ambient ozone monitoring/control equipment (available from Absolute Ozone®) should be installed in the areas where ozone is being generated or applied. In a case when ambient ozone concentration reaches or becomes higher than 0.05 ppm, the ozone monitor/controller should switch the power of the ozone generator off and produce a warning audio/visible signal to allow people to clear the room and avoid high concentration ozone...
- Page 29 5D v. Ed uc ation an d Tra in ing The education and training of workers are the responsibility of the end user. An effective training program must be practical, based on written work procedures, and specific to both the job site and the tasks to be performed. Training shall also include the responsibilities and responses of workers in an emergency.
- Page 30 5. OVERVIEW AND SAFETY PROCEDURES 5E. Sys te ms Op erations an d Maint en anc e 5Ei. Safety Prec auti on s an d Equipmen t Repair and maintenance of the ozone system shall be done under the direction of qualified personnel. Qualification shall consist of instruction from the equipment supplier on the safeguards and procedures necessary for the safe performance of the work. Repair of the Ozone Generator could be performed only under the supervision of Absolute Ozone® engineers unless authorized and instructed otherwise by Absolute Ozone personnel. All equipment in...
- Page 31 5F. Fi rst A id Procedure 5Fi . G e ne ral Infor mation 1. DO NOT PANIC. If exposure to gaseous ozone causes headaches or shortness of breath, immediately remove the worker to a fresh-air environment. 2. Ensure there is no more danger to yourself or the worker. 3. Workers who have been exposed to low concentrations of ozone should be given oxygen to breathe while under the observation of trained personnel.
- Page 32 5. OVERVIEW AND SAFETY PROCEDURES 5Fiv. P recautions Workers with a previous cardiopulmonary (heart and lung) condition must consult their physician before working in an area in which they may be exposed to ozone. Significant alterations in cardiopulmonary functions have been documented when such workers have been exposed to low concentrations of ozone. 5Fv. Eme rgency I nformation Form An emergency information form (see example below) should be filled out before operating the Ozone Generator.
- Page 33 6. WARRANTY Absolute Ozone Five Years Limited Warranty ® The limited warranty set forth below applies to products manufactured by Absolute Ozone 10712 - 181 Street, Edmonton, ® AB., T5S 1K8, Canada, and sold by Absolute Ozone and its ® authorized dealers. This limited warranty is given only to the first retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such products.
- Page 34 6. WARRANTY (f) ANY IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, AND SUCH WARRANTIES ARE HEREBY DISCLAIMED; AND (g) ABSOLUTE OZONE SHALL NOT BE LIABLE UNDER ANY ® CIRCUMSTANCES FOR LOSS OF USE OF SUCH PRODUCTS, LOST PROFITS, DIRECT DAMAGES, INDIRECT DAMAGES, CONSEQUENTIAL DAMAGES AND/OR INCIDENTAL DAMAGES NOTE: ANY WORK PERFORMED ON ABSOLUTE OZONE PRODUCTS WITHOUT PRIOR AUTHORIZATION FROM ABSOLUTE OZONE WILL AUTOMATICALLY VOID THIS WARRANTY. ANY ABSOLUTE OZONE PRODUCT MUST BE RETURNED TO ABSOLUTE OZONE PREPAID, FOR WARRANTY EVALUATION.
- Page 35 7. DIMENSIONS NANO ® Weight: 10 lbs. 15.5 in 5 in 5 3/16” 51/4 in ATLAS Weight: 26 - 35 lbs. ® 15 in 7 in 17 in 14 in...
- Page 36 7. DIMENSIONS TITAN Weight: 26 - 32 lbs. ® 7 in 17 in 14 in 19 in Weight: 70 lbs. MAGNUM ® 7 in 26.5 in IMPORTANT: If authorized by Absolute Ozone to remove MAGNUM enclosure cover, please ensure the screws are fastened in 28.5 in the same pattern in the same position as originally assembled/found. Moreover, ONLY USE the same short screw as supplied on the middle threaded hole on the right side of the MAGNUM ozone generator. Using an incorrect screw or a longer length (than supplied) screw, you risk puncturing the internal ozone gas 14 in which runs directly behind the threaded hole which could potentially cause a leak and would not be covered under warranty.
- Page 37 NANO ® 1 in 1 1/4 in Ø1/4 SS316 Compression Swagelok Type Connector ATLAS ® 2 1/4 in Ø1/4 SS316 Compression 1 1/4 in Swagelok Type Connector 2 in 4 in MAGNUM ® 3 in 1 5/8 in Ø3/8 SS316 Compression 2 in Swagelok Type Connector 4 in...
- Page 38 GET IN TOUCH Our assistance to clients over the past two decades has not only provided them with the most reliable and effective ozone systems but also resulted in tremendous savings on operating expenses. Absolute Ozone generators, when installed and used correctly, require no service, repairs, or maintenance during the first 20 years of use. CALL US TODAY, AND LET’S DISCUSS YOUR UPCOMING OR CURRENT PROJECT Phone: 780-486-3761 Toll Free (US & Canada): 1-877-486-3761 Email: Office@AbsoluteOzone.com Location: 10712-181 ST NW Edmonton Alberta, Canada, T5S1K8 Website: www.AbsoluteOzone.com Scan the code to...
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