Related Manuals for M&C ECP Series
Summary of Contents for M&C ECP Series
- Page 1 Electric Gas Cooler Series ECP ® ECP 1000/2000/3000 (starting from serial no.: 95...) Instruction Manual Version 1.03.00...
- Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
- Page 3 List of Contents General Information ............................4 Declaration of Conformity ..........................4 Safety instructions .............................. 5 Intended Use .......................................... 5 Warranty ................................5 Used terms and signal indications ........................6 Application ................................8 Function of the M&C Jet-stream heat exchanger ..................9 Technical data ..............................10 Air flow direction and minimum distance for installation .......................
- Page 4 Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 E - mail: info@mc-techgroup.com www.mc-techgroup.com General Information The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely.
- Page 5 Safety instructions Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force.
- Page 6 Used terms and signal indications The ‘Danger’ warning sign indicates that death, serious injury and/or significant material damage will be the consequence, if the appropriate precautions should not be taken. Danger The ‘Warning’ warning sign indicates that death, serious injury or damage to property may occur if the relevant precautionary measures are not observed.
- Page 7 Container contains gas under pressure! Risk of the container bursting! Risk of injury from flying objects! Check the pressure of the container and adjust to atmospheric pressure. Only open containers carrying atmospheric pressure. Use personal protective equipment (PPE). Hot surface! Risk of burns from touching the surface! Do not touch the surfaces which are marked with this warning sign.
- Page 8 Application The Peltier gas sample cooler type ECP1000/2000/3000 is used in analyser sample system design to reduce the dew point of wet gases to a level that is stable and low. Sample gas cooling prevents subsequent condensation in the analyser. The stability of the dew point is also extremely important at it helps to prevent water vapour cross sensitivity and volumetric error, especially in infrared analysers.
- Page 9 Function of the M&C Jet-stream heat exchanger The coolers ECP 1000/2000/3000 with special design for analysis technique are prepared for maximum flow rates of 350 l/h. The Jet-Stream heat exchangers made of Duran glass, optional PVDF or stainless steel are located in a heat insulated cooling block.
- Page 10 Technical data Electro Gas Cooler Version ECP1000 ECP2000 ECP3000 Range of adjustment: +2 °C to +15 °C [35.6 °F to 59 °F], Sample outlet dew point factory setting: +5 °C [41 °F] Dew point stability At const. conditions: < ±0.1 °C [±0.18 °F] Sample inlet temperature*** Max.
- Page 11 Air flow direction and minimum distance for installation Figure 3: Air flow direction and minimum distance for installation Description Figure 4 shows the ECP .000 cooler unit. 275 [≈ 10.8"] (305 [≈ 12.0"]) 136 [≈ 5.4"] 215 [≈ 8.5"] 15 [≈ 0.6"] 137 [≈...
- Page 12 The gas coolers ECP1000/2000/3000 have been specially developed for the analysis technology. All ECP1000/2000/3000 gas coolers are available with Duran® glass, PVDF or stainless steel 316Ti jet stream heat exchangers. The ECP1000 cools a gas path with a maximum gas flow of 150 l/h. The ECP2000 is equipped with two heat exchangers.
- Page 13 • Automatic liquid drain Type AD-... Exclusively for "overpressure operation". • Condensate collection vessel TG... /TK... for manual disposal. Receipt of goods and storage The ECP gas cooler is a complete pre-installed unit. • Please take the ECP gas cooler and possible special accessories carefully out of the packaging material immediately after arrival, and compare the goods with the items listed on the delivery note.
- Page 14 Do not mix up the tubing connections; the inlet and outlet connections of the heat exchangers are marked with arrows; After connecting all tube and flexible tubing, the tightness must be checked. Note To ensure free condensate discharge, the specified discharge cross-sections should not be reduced! Ensure that the connections are sealed adequately by noting the following: Duran®...
- Page 15 • Push the union nut over the connecting tube; • Push the clamping ring with the thicker bead facing the nut onto the connecting tube; • Attach the tubing to the support nipple of the fitting body; • Tighten the union nut by hand. The tubing is now mounted non-slip and pressure-resistant.
- Page 16 ECP1000/2000/3000 Sicherung F1 1,6 A Fuse F2 1.6 A Netz/Power Alarm 230 V/115 V 250 V AC 50 Hz/60 Hz ECP1000 100 VA 500 VA ECP2000/3000 110 VA Figure 5: Terminals for mains supply and temperature alarm Preparations for Commissioning Before initial startup, all plant- and process-specific safety measures must be observed.
- Page 17 15.1 Function sequence and LED function display Three function display LED’s are provided to give a visualisation of the function sequence during start-up of the cooler. The top LED (red) indicates that the temperature set by the ECP automatic control electronics has been exceeded or has not been reached.
- Page 18 Maintanance Before starting any maintenance work, follow all safety notes and descriptions stated in this manual. Before the maintenance work is carried out, it is necessary to follow the specific safety procedures in regards to the system and operational process! It is necessary to take the ECP electric gas cooler off the mains before any assembly, maintenance or repair work is carried out! Warning...
- Page 19 17.2 Cleaning a Heat Exchanger Aggressive condensate residues and cleaning agents possible. Warning Chemical burns due to aggressive media possible! Wear protective gloves! Wear safety goggles and appropriate protective clothing! You will need the following tools to clean the heat exchanger: •...
- Page 20 17.3 Installing a Heat Exchanger The installation is as follows: 1. Dry and clean the opening in the aluminium cooling block with a cloth. 2. Apply a thin and equal layer of thermal conductivity paste (part no. 90K0115) onto the opening. 3.
- Page 21 Trouble shooting Troubleshooting is made much easier thanks to the LED status indication. The following table shows possible sources of error and how to correct them (does not apply to the cooler start-up phase). Problem/Indication Possible cause Action/Check No mains supply Check for mains supply voltage at terminals L&N, ECP .000 is not cooling X1/ 1+2 against nameplate.
- Page 22 Temperature setting and control the ECP cooler The ECP gas cooler is factory set to a control temperature of +5 °C [41 °F]. The control temperature is set by adjusting the trimming potentiometer P3, which, like the measuring terminals, is located inside the cooler housing.
- Page 23 Checking the temperature sensor The ECP1000/2000/3000 cooler temperature sensor is a Pt100 element as from serial numbers 95..There are two methods for checking the Pt100 element, as follows: 1. Voltage method In order to check the sensor for the cooler currently in operation, the actual voltage at the corresponding measuring terminals must be measured (see chapter 17).
- Page 24 Proper Disposal of the Device At the end of the service life of our products, it is important to take care of the appropriate disposal of obsolete electrical and non-electrical devices. To help protect our environment, follow the rules and regulations of your country regarding recycling and waste management.
- Page 25 Electric Gas Cooler ECP1000/2000/3000 (C) consumable parts, (R) recommended spare parts, (S) spare parts recommended quantity ECP... being in operation [years] C/R/S Material: PVDF Connections: Gas G 1/4" i Condensate: G 3/8" i 90K0115 Heat sink compound 50g , -40 to +140 °C 93K0540 1.6 A fine-wire fuse 5 x 20 mm (F1/2) 93K0010...
- Page 26 Risk rank or required Risk value performance level Low risk Starting point High risk Severity of injury: S1 = 1 = minor (reversible injury) S2 = 2 = serious (irreversible injury, death) Frequency and duration: F1 = 1 = infrequent or short exposure to hazard F2 = 2 = frequent (more than once per hour/shift) Possibility of preventing or limiting the damage P1 = 1 = possible...
- Page 27 Caution glass Risk rank - group A The product contains glass components. In general, for electrical and mechanical work on the product, wear personal protective equipment (PPE) in accordance with the risk assessment. Caution hot surfaces Risk rank group A The temperature inside the product can be higher than 60 °C.
- Page 28 Caution crushing hazard Risk rank group A The work must be performed by trained personnel only. This applies to products weighing less than 40 kg [≈ 88.2 lbs]: The product can be transported by 1 to 2 person(s). The instructions for appropriate personal protective equipment (PPE) must be observed.
- Page 29 Sample inlet dew point 50 °C [122 °F] Gasausgangs-Taupunkt Sample outlet °C Glaswärmetauscher Heatexchanger out of glass ECP 1000 PVDF Wärmetauscher Heatexchanger out of PVDF Rostf. Stahl Wärmetauscher Heatexchanger out of SS316Ti N l/h Messgas-Durchfluss Gas flow rate Gasausgangs-Taupunkt Sample outlet °C Glaswärmetauscher Heatexchanger out of glass...
- Page 30 ECP1000 ECP2000 GL18 215 [≈ 8.5"] 63 [≈ 2.5"] 137 [≈ 5.4"] GL18 25 [≈ 1.0"] 6 [≈ 0.2"] [≈ 0.7"] [≈ 0.4"] >°C >°C <°C <°C ECP 2000 Cooler Cooler GL25 2 x PG 11 305 [≈ 12.0"] 2 x PG 11 GL25 55 [≈...
- Page 31 GL 18 Temperature sensor PT100 **install the sensor with Control electronic thermal conductivity board paste Pelt.- Pelt.+ PT100 PT100 Fan - Fan + Electronic housing Cooling block GL 25 Mains electronic board Peltier element **install with thermal conductivity paste Figure 12: Set-up diagram with air direction www.mc-techgroup.com ECP1000 | 1.03.00...
- Page 32 Electronic board up to 2006 Main board up to 2006 Figure 13: Electronic board and main board up to 2006 ECP1000 | 1.03.00 www.mc-techgroup.com...
- Page 33 Electronic board from 2007 on Main board from 2007 on Figure 14: Electronic board and main board from 2007 on www.mc-techgroup.com ECP1000 | 1.03.00...
- Page 34 Figure 15: Circuit diagram up to 2006 (Drawing-No.: 2413-5.01.1) ECP1000 | 1.03.00 www.mc-techgroup.com...
- Page 35 Figure 16: Circuit diagram from 2007 on (Drawing-No.: 2413-5.03.0) www.mc-techgroup.com ECP1000 | 1.03.00...
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