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Summary of Contents for KAR-TECH GUIDER
- Page 1 GUIDER RADIO/CAN REMOTE CONTROL SYSTEM INSTALLATION AND OPERATION MANUAL KAR-TECH 3B2881DJ.doc February 20, 2025...
- Page 2 GUIDER REMOTE INDEX DESCRIPTION ................3 OPERATION ................4 INDICATOR LEDs ..............5 TRANSMITTER AND RECEIVER SYNCHRONIZATION ....6 TEACH BY CAN CABLE ................6 TEACH BY RF ................... 6 CLONING .................. 7 BATTERY CHARGING ..............8 OUTPUTS .................. 9 INPUTS ..................
- Page 3 GUIDER REMOTE MAINTENANCE PRECAUTIONS ..........33 TROUBLESHOOTING ............... 34 TROUBLESHOOTING CHART ............ 35 ERROR CODES................. 36 TRANSMITTER PICTORIAL ............38 RECEIVER PICTORIAL ............. 39 SPECIFICATIONS ..............40 INSTRUCTION TO THE USER ........... 41...
- Page 4 GUIDER REMOTE DESCRIPTION functions. It includes a port for wired control via the built-in The GUIDER REMOTE is a state Controller Area Network (CAN) of the art microprocessor based system. This unit runs on a 3.7V Radio Frequency (RF) control rechargeable battery when in system.
- Page 5 GUIDER REMOTE OPERATION begin again proper sequence. Power must be applied to the receiver module for the system save battery life, to work. transmitter will turn off after 15 minutes if the receiver is off. Releasing the E-STOP until the...
- Page 6 GUIDER REMOTE minutes The red BATTERY indicator starts b. WINCH DOWN - 30 blinking once every second when minutes the battery voltage is low and c. ROTATE requires charging. Plug in the minutes transmitter as soon as possible d. EXTEND...
- Page 7 GUIDER REMOTE problems. Then, refer to the the following procedure. *Please ERROR CODE CHART in this note that if this procedure is interrupted before manual for explanation of the completed, system error codes. have intermittent operation: TRANSMITTER AND TEACH BY CAN CABLE...
- Page 8 GUIDER REMOTE LEDs should blink at this 1. Make sure transmitters point and receivers are off 4. Apply power 6. On transmitter press receiver. Only green LED and hold EXTEND IN and should start to blink on BOOM UP then release the transmitter E-STOP.
- Page 9 GUIDER REMOTE desired, the ID code of one of a smart battery charger. The the transmitters needs to be battery charged changed. This will unclone the connecting the CAN cable from transmitters. If this is desired, the receiver module (powered...
- Page 10 GUIDER REMOTE temperature that The ON/OFF outputs will indicate transmitter battery is exposed to an error under no load or broken affects performance and useful wire status if NOT activated, and life. It is strongly recommended will detect a short IF activated.
- Page 11 GUIDER REMOTE factory settings applied. Boom (P-S) 0-5V input, then up switch is used to limit boom remove this resistor. Overload up travel so boom up does not pressure and maximum pressure bottom up and create a false can be calibrated using Gate.
- Page 12 GUIDER REMOTE Please take extra caution not to damage internal components All connections must be properly while installing. high insulated protect against vibration applications, use shock shorts. absorbing mounts. It is advised Seal all connections with a non- to mount the unit as high as...
- Page 13 GUIDER REMOTE SYSTEM under name TROUBLESHOOTING ON “KARTECH3B288” should BOARD GATE: available this point. Connect to the The GATE creates a Wi-Fi network, the password is access point which allows you 3B2883X1. to connect to any device with Please note: If Gate is not...
- Page 14 GUIDER REMOTE 5. The following options are proportional output, available from the main transmitter battery level, the screen. receiver operating voltage and the value of the pressure in PSI when operated. It also shows the information of the current transmitter and receiver ID they both are currently communicating on.
- Page 15 GUIDER REMOTE CALIBRATION To change the configuration of the unit, tap the Calibration icon. Diagnostics Page...
- Page 16 GUIDER REMOTE The password to gain access calibration page 1262. This page provides the user with the ability to adjust key system parameters, including pump output settings safety limits. lines Output, Trigger, will show Pressure present value of the current...
- Page 17 GUIDER REMOTE The monitor line for Pressure digital input (battery voltage). When the system senses the will appear. When this OVERLOAD input is off, the checkbox is selected, it will BOOM DOWN, WINCH UP, and invoke a list with the following...
- Page 18 GUIDER REMOTE 3. Min Voltage (mV) – voltage. 6. Press save save The minimum voltage selected setting(s). the receiver will see from the sensor when Overload PSI Configuration pressure is at 0 PSI. 4. Max Voltage (mV) – The maximum voltage...
- Page 19 GUIDER REMOTE Load-Limiting PSI ATB Limit Configuration Configuration This menu is for you to select outputs that respond to this condition (ATB input going low – 0V) by reducing or eliminating the output chosen. This menu appears for you to...
- Page 20 GUIDER REMOTE 1. RPM to Momentary – if one of the boxes above then press save to disable the error this check box is selected codes. Press save to save ENGINE SPEED selected setting(s). output will momentary instead Proportional Output maintained.
- Page 21 GUIDER REMOTE functionality based on must first be pressed position then the trigger pulled trigger. This is the for an output to work. default setting (full checked proportional trigger will work checked). regardless of a switch 2. Full Proportional –...
- Page 22 GUIDER REMOTE selected these Factory Setting used. button to return all outputs to a. Min – Minimum standard values. Tap Save to amount of current send these settings to valve in mA memory. Tap Done to quit b. Max – Maximum...
- Page 23 GUIDER REMOTE delays. to select new software on your device with which to program the receiver. Kar- Tech will have provided software in the .kar format. Once the file is selected, press the UPDATE button to upload the file. Note: Do not turn the receiver or the GATE off during the upload process.
- Page 24 GUIDER REMOTE (SSID) is public and it will be visible any other Wi-Fi devices. Otherwise, the Wi-Fi name (SSID) is hidden and it would require manual connection to the network. If Enable Multiple Connections selected, multiple connections up to 4 devices...
- Page 25 GUIDER REMOTE option will require the GATE proper .gat file to be sent to KAR-TECH for 2. Press Update factory reprogramming. 3. File will upload and say Success! When complete GATE UPDATE 4. Disconnect then The password to gain access...
- Page 26 GUIDER REMOTE WIRING 3B2883C P1 - DEUTSCH DTM13-12PA, GRAY DESCRIPTION GROUND CANH CANL ENGINE THROTTLE OUTPUT UNLOADER OUTPUT PRESSURE SENSOR/SWITCH INPUT ATB SWITCH INPUT WINCH UP CR OUTPUT WINCH DOWN CR OUTPUT PROPORTIONAL (PUMP) CR OUTPUT COMPRESSOR (AUX) OUTPUT POWER (9-30V)
- Page 27 GUIDER REMOTE KAR-TECH AUTOCRANE NEXSTAR RECEIVER CONNECTION P1 - DEUTSCH P1 - CINCH 18 PIN CONNECTOR DESCRIPTION DTM13-12PA, AND P2 - CINCH 30 PIN GRAY CONNECTOR COLOR P1 - 2D BLACK GROUND GROUND FOR BOOM UP AND DOWN CR P2 - 3A...
- Page 28 GUIDER REMOTE KAR-TECH MAINTAINER RECEIVER P1 - DEUTSCH J1 - CONN 1 AND J2 - CONN 2 DESCRIPTION DTM13-12PA, CONNECTOR GRAY COLOR J1 - 1D2 BLACK GROUND GROUND FOR BOOM UP AND DOWN CR J2 - 2A3 OUTPUTS J2 - 2B3...
- Page 29 GUIDER REMOTE GENERIC HARNESS 3B288CB 3 FT END TO END CONNECT TO EXISTING CONNECT TO VC-129 TRUCK HARNESS PINK/VIOLET PINK/RED ATTACH CONNECTOR EXTEND PINK/ORANGE WITH PARTS BELOW: RETRACT PINK/YELLOW X1 - 055-157-1204 BOOM UP BROWN/YELLOW X1 - 055-157-5013 BOOM DN...
- Page 30 GUIDER REMOTE AUTOCRANE OMNEX CONVERSION HARNESS 3B2884B WIRES 10" END TO END CONNECT TO EXISTING CONNECT TO VC-129 TRUCK HARNESS ATTACH CONNECTOR WITH PARTS BELOW: ROTATE CW PINK/VIOLET ROTATION CW OUTPUT ROTATE CCW ROTATION CCW OUTPUT PINK/RED X1 - 055-157-1208...
- Page 31 GUIDER REMOTE IMT 7,500-10,000 OMNEX CONVERSION HARNESS 3B2889B For the crane models: 7500, 8600, 9500, 10000, 12000 and 14000. Mates with 77111481, 77441537-1 crane harnesses WIRES 10" END TO END CONNECT TO EXISTING TRUCK HARNESS 1K OHM CONNECT TO VC-129...
- Page 32 GUIDER REMOTE IMT OMNEX2020 - 6625 CONVERSION HARNESS 3B288DB For the crane models: 2020, 2820,3820, 5525, 6025, and 6625. Mates with 77441101 or 77441131 crane harnesses Mates with IMT Harness 77441101, 77441131 for crane models: 2020, 2820, 3820, 5525, 6025, 6625 CONNECT TO EXISTING WIRES 10"...
- Page 33 GUIDER REMOTE MAINTAINER CONVERSION HARNESS 3B288FB 3 FT END TO END CONNECT TO EXISTING TRUCK HARNESS CONNECT TO VC-129 ROTATION CW OUTPUT ROTATION CW OUTPUT PINK/VIOLET ATTACH CONNECTOR ROTATION CCW OUTPUT PINK/RED ROTATION CCW OUTPUT WITH PARTS BELOW: EXTENSION OUT OUTPUT...
- Page 34 Do not have hydraulic power looseness or corrosion. Tighten available to the valves when and/or "seal" as necessary. performing electrical tests. Guider pendants that include a Never operate test trigger control should be cleaned function if any person is in an...
- Page 35 GUIDER REMOTE TROUBLESHOOTING This next section provides basic operator level troubleshooting for the GUIDER REMOTE system. after following these instructions, system still does not function, contact your KAR-TECH representative further instructions or servicing.
- Page 36 GUIDER REMOTE TROUBLESHOOTING CHART PROBLEM SOLUTION No functions work 1. Verify transmitter power source – battery, CAN cable, external supply, etc 2. Verify that receiver control module power source is present at its input connector 3. Check for proper system ground 4.
- Page 37 GUIDER REMOTE ERROR CODES PROBABLE CAUSE ERROR ESTP E-STOP OVR OVERLOAD ERROR ATB ANTI-2 BLOCK ERROR LOW TRUCK BATTERY VOLTAGE EC04 BOOM LIMIT ERROR EC05 TRIGGER PULLED BEFORE SWITCH EC06 TRIGGER ERROR EC07 ROTATE CW OUTPUT ERROR EC08 ROTATE CCW OUTPUT ERROR...
- Page 38 Return the units for service. Note: For operation with negative ground systems only. WARNING: The GUIDER REMOTE must be operated in compliance with all applicable safety regulations, rules, and practices. Failure to follow required safety practices may result in death or serious injury.
- Page 39 GUIDER REMOTE TRANSMITTER PICTORIAL ENGINE RPM +/- START STOP 1 HOUR CHARGE CHARGING=RED READY=GREEN USE APPROVED CHARGER ONLY...
- Page 40 GUIDER REMOTE RECEIVER PICTORIAL 4.68" 4.00" USER ASSIST DIAGNOSTIC THIS DISPLAY AND THE FOLLOWING CHART ASSISTS THE USER IN TROUBLESHOOTING THE ELECTRICAL SYSTEM. PLEASE REFER TO Ø0.29 THRU 2PL SERVICE MANUAL FOR ADDITIONAL INFORMATION. FOR 1/4" OR 6mm ERROR PROBABLE CAUSE...
- Page 41 GUIDER REMOTE SPECIFICATIONS FCC ID: P4U-MOD164 Industry Canada Certification Number: 4534A-MOD164 EQUIPMENT CLASS: PART 15 SPREAD SPECTRUM TRANSMITTER TRANSMITTER Power supply ........3.7V Li-Ion Rechargeable Battery Fast charger temperature range ........+5˚C to +60˚C Operating temperature - Radio ........-40˚C to +85˚C Storage temperature ...........
- Page 42 GUIDER REMOTE INSTRUCTION TO THE USER This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
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