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USER MANUAL
REV23112022
ILC Srl
MINI-MAX
MINI-MAX Series electric piston pump for grease / oil
Use in centralized lubrication systems
Translation of original instructions
All ILC products must only be used for their intended purposes, as specified in this brochure and in all instructions. If the product is supplied together with user instructions, the user is required to read
them and comply with them. Not all lubricants are suitable for centralised lubrication systems. ILC lubrication systems or relative components cannot be used together with gas, liquid gas, pressurised
gas in solution and liquids with vapour pressure exceeding normal atmospheric pressure (1013 bar) by more than 0.5 bar, maximum temperature permitted +60° C.
Any type of dangerous materials, namely those classified as such by European Community Directive (EC) 67/548/EEC, Article 2 (2), can only be used in ILC centralised lubrication systems or relative
components upon consultation with ILC and after having received written approval from the company.
Copyright©2018 by I.L.C. Srl
All rights reserved.
I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 365149 - www.ilclube.com - info@ilclube.it
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Related Manuals for iLC MINI-MAX Series
Summary of Contents for iLC MINI-MAX Series
- Page 1 Translation of original instructions All ILC products must only be used for their intended purposes, as specified in this brochure and in all instructions. If the product is supplied together with user instructions, the user is required to read them and comply with them. Not all lubricants are suitable for centralised lubrication systems. ILC lubrication systems or relative components cannot be used together with gas, liquid gas, pressurised gas in solution and liquids with vapour pressure exceeding normal atmospheric pressure (1013 bar) by more than 0.5 bar, maximum temperature permitted +60°...
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Page 2: Table Of Contents
TABLE OF CONTENTS REV23112022 1. Introduction 15. General scheduled maintenance 15.1 Periodic checks 2. General Description 15.2 Electric pump diagnostics table 2.1 Lubrication 15.3 Timer diagnostics table 2.2 Features 16. Transport 3. Applications 16.1 Delivery 16.2 Storage 4. Technical data Storage of lubrication units 4.1 Internal timer technical data Storage of electronic and electrical equipment... -
Page 3: Introduction
MINI-MAX Introduction REV23112022 1. Introduction This use and maintenance manual refers to the MINI-MAXpump. Using this pump makes it possible to distribute grease in lubrication systems. The pump that this manual refers to must be used by qualified personnel with basic hydraulic and electrical knowledge. This use and maintenance manual contains important information to protect the health and safety of personnel who intend to use this equipment. -
Page 4: Technical Data
MINI-MAX Introduction REV23112022 4. Technical data Speed 20 RPM (12 V DC), 24 RPM (24 V DC) Pumping System Cam actuation, spring return Max number of outlets/pumping elements 8 single utilities – 2 progressive feeds Progressive power supply 1/4" GAS Delivery connection (pumping outlet) Single utilities 1/8"... -
Page 5: Main Components
MINI-MAX Introduction REV23112022 5. Main components Tank Pump body Presser disc Programming timer Spatulator Pumping element for progressive systems Connection to inductive control sensor Pump housing caps for single utility Power connection/cycle and minimum level alarm I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it... -
Page 6: Unpacking And Installation
MINI-MAX Installation REV23112022 6. Unpacking and Installation 6.1 Unpacking Remove the pump and check that it has not been damaged during transport and storage. The packaging material has no special disposal precautions as it is in no way dangerous or polluting. Refer to local regulations for disposal. 6.2 Installation Install the pump in a horizontal position, fastening it to the wall or on a support by two M8 bolts. -
Page 7: Hydraulic Diagram
MINI-MAX Hydraulic diagram REV23112022 8. Hydraulic diagram SECONDARY DIVIDER SECONDARY DIVIDER SECONDARIO SECONDARIO DPX-4 4/EL DPX-3 3/EL DPX-4 4/EL DPX-3 3/EL 2.1N.04 2.1N.03 2.1N.04 2.1N.03 Ø4 Ø4 PUNTI DI LUBRIFICAZIONE LUBRICATION POINT PUNTI DI LUBRIFICAZ MASTER MASTER DPX-3 3/EL DPX-3 3/EL 2.1N.03 2.1N.03 Ø6... -
Page 8: Electronic Timer Version
MINI-MAX Version with Timer REV23112022 9. Electronic Timer Version The model with integrated timer makes the pump totally autonomous: work times, pause times (timed or pulsed) and function control can be set. You can save the stop point so that when the cycle is restarted, it picks up from where it left off (stand-by or lubrication) or enable a cycle every time the machine is started up. -
Page 9: Electronic Timer Functions
MINI-MAX Timer functions REV23112022 10. Electronic Timer Functions 10.1 Prelube (Dip-switch 1) 10.2 Pause (minutes/hours) (Dip-switch 2) Off: the working condition with Off: sets the pause time function (the motor is not running) in Minute scale. memory. In this case, at every switch- off and/or power outage, the pump picks up again from the stopping point (or stand-by). -
Page 10: Setting Pause And Working Time
MINI-MAX Pause and work setting REV23112022 11. Setting Pause and Working Time 11.1 Pause adjustment in time or pulses The light blue rotating selector S3 Selector Pause in Minutes Pause in Hours Pause in Pulses Pause in Pulses (called S3) sets the pause or pulse time to be used. -
Page 11: Electrical Connector Power Supply
MINI-MAX Electrical Connections REV23112022 12. Connessioni Elettriche 12. Electrical Connections Electric connection is the user's responsibility, who must identify the power supply, minimum level alarm and/or cycle alarm connection. Connect the machine to the power line as shown on the pump near the connector. The power cable must have a cross-section that is appropriate for machine absorption and must conform to the provisions in force. -
Page 12: 3-Cable Pump Without Timer Connection
MINI-MAX Electrical Connections REV23112022 12.3 3-cable pump without timer connection 1 = red / black 12/24 V AC/DC +(15) 2 = brown -(31) 12.4 7-cable pump without timer connection 1 = red / black 12/24 V AC/DC 2 = brown +(15) 3 = blue 4 = pink... -
Page 13: Replacing The Electronic Timer
MINI-MAX Timer Replacement and Conversion REV23112022 13. Replacing the electronic timer • Disconnect the power supply to the pump. • Remove the 4 screws on the rear cover. • Remove the rear cover and gasket. • Uncouple the 4- and 10-pin snap connectors. •... -
Page 14: Pump Conversion
MINI-MAX Timer Replacement and Conversion REV23112022 14. Pump conversion The MINI-MAX without timer can be converted to a MINI-MAX with timer. Order and install kit code A70.0931048 which includes Timer, 4-pin Alarm Connector and 10-pin Power Connector. The MINI-MAX with timer can be converted to a MINI-MAX without timer. Order and install the kit code A70.0931089 that includes the 4-pin power supply connector. -
Page 15: General Scheduled Maintenance
The unit is designed and built so as to require minimal servicing. Diagnostic tables 15.2 and 15.3 (page 16) highlight the main faults, their causes and solutions. If the problem cannot be solved after consulting it, contact the technical office at ILC. 15.1 Periodic checks... -
Page 16: Electric Pump Diagnostics Table
MINI-MAX Maintenance REV23112022 15.2 Electric pump diagnostics table Anomaly Potential causes Potential solutions The pump motor does not 1.1 No voltage. 1.1 Check the power supply system. 1.2 The electronic board does not work. 1.2 Replace the electronic board. work. 1.3 The motor does not work. -
Page 17: Transport
MINI-MAX Transport REV23112022 16. Transport I.L.C. Srl products are packaged to market standard according to the regulations in force in the country of destination. Proceed with caution during transport. The product must be protected against impact. There are no restrictions for transportation by land, air or sea. -
Page 18: Operation
MINI-MAX Operation REV23112022 17. Operation 17.1 General information The pump operates automatically. However, the flow of the lubricant inside the piping must be checked periodically. The filling level of lubricant in the reservoir, being installed, must be visually checked periodically. If an excessively low lubricant level is detected, it must be topped up to the maximum marking as described in the "Commissioning"... -
Page 19: Decommissioning
MINI-MAX Decommissioning REV23112022 18. Decommissioning 18.1 Temporary decommissioning Temporary decommissioning of the product described occurs by disconnecting the electrical, pneumatic and/or hydraulic power supply connections. For extended product decommissioning, please refer to the information in the "Transport and storage" chapter in these assembly instructions. -
Page 20: Precautions For Use
MINI-MAX Precautions REV23112022 19. Precautions for use You must carefully read the warnings about the risks that come with using a lubricant pump. The operator must know how it functions and clearly understand the hazards of pumping pressurised lubricants. 19.1 It is recommended to •... -
Page 21: User Instructions
MINI-MAX User instructions REV23112022 20. User instructions Conformity to essential safety requirements and to the provisions in the machinery directive has been checked by filling out the prepared checklists contained in the technical file. 20.1 Lists used • Risk assessment (UNI EN ISO 14121-1). •... -
Page 22: Dimensions Mini-Max
MINI-MAX Dimensions REV23112022 21. Dimensions MINI-MAX I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it... -
Page 23: Mini-Max Order Code Configurator
MINI-MAX Order codes REV23112022 22. MINI-MAX order code configurator ASSEMBLY POSITION | . | | . | | . | | . | | . | X X X X X X X X A (Voltage) B (Timer) C (Electric Level) 12 V DC With timer With level... -
Page 24: Pumping Elements
MINI-MAX Order codes REV23112022 23. Pumping elements 23.1 Installation and pumping element removal To install a pumping element that was not foreseen when ordering the pump, simply remove the cap from the seat in the position in which you wish to insert the element and screw it all the way in. To ensure correct tightening and sealing of the seal, the closing force must be 21 Nm for pumping elements for progressive metering devices, 15 Nm for single point pumping element. -
Page 25: Pumping Element Maintenance
MINI-MAX Order codes REV23112022 24. Pumping element maintenance 24.1 Fixed flow rate pumping element 24.2 Adjustable flow rate pumping element Remove the locking screw (1) and take out the assembly Remove the locking screw (1) and take out the assembly consisting of spring (2), spring holder (3), seal (4) and piston consisting of spring (2), spring holder (3), seal (4) and piston (5). -
Page 26: Spare Parts
MINI-MAX Spare parts REV23112022 25. Spare parts 25.1 Ricambi pompa a grasso 25.1 Grease pump spare parts Part No. Item A70.0931042 Mini-Max Grease Pump Body Unit A70.0931046 Flange unit A70.0931043 (12 V DC) A70.0931044 (24 V DC) Mini-Max Motor Unit A70.0931047 Mini-Max Motor Cover Unit A70.0931048... -
Page 27: Oil Pump Spare Parts
MINI-MAX Spare parts REV23112022 25.2 Ricambi pompa a olio 25.2 Oil pump spare parts Part No. Item A70.0931045 Mini-Max Oil Pump Body Unit A70.0931046 Flange + Cam Unit A70.0931043 (12 V DC) A70.0931044 (24 V DC) Mini-Max Motor Unit A70.0931047 Mini-Max Motor Cover Unit A70.0931048 Trans. -
Page 28: Warranty
Should the warranty still be valid, we will see to repairing or replacing the product at our expense. If the product is not found to be defective, ILC will decide at its discretion whether or not to charge the expenses (logistics). - Page 29 La società ILC srl, con sede legale in Gorla Minore (VA), Via Garibaldi 149 - ILC srl, registered office in Gorla Minore (VA), Via Garibaldi 149 - ILC srl. au Siège Social à Gorla Minore (VA), Via Garibaldi 149 / ILC srl Gorla Minore (VA), Sitz in Via Garibaldi 149 - La sociedad ILC srl., con sede legal en Gorla Minore (VA), Via Garibaldi 149 - A ILC srl, com sede em Gorla Minore (VA), Via Garibaldi 149...
- Page 30 I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it MADE IN ITALY...
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