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RosettaCNC A Installation And Maintenance Manual

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RosettaCNC Board A - Installation and Maintenance manual

RosettaCNC Board A - Installation and Maintenance manual
Dear Customer,
Thank you for purchasing this product. RosettaCNC Board A is developed and manufactured with high standards to give high
quality performance, ease of use and installation. In case of difficulty during installation or use of the product, We recommend
that you first consult the instructions or information on the
www.rosettacnc.com
site.
Need help ?
Write in the forum on the
www.rosettacnc.com
site or send an email to the following address: support@rosettacnc.com, the
RosettaCNC development team will be happy to answer you in a short time.
All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. RosettaCNC
Motion® does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The
information in this document can be changed without notice. RosettaCNC Motion® shall not be held liable for any error or omission in this document.
RosettaCNC Motion® is a registered trademark.
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  • Page 1: Rosettacnc Board A - Installation And Maintenance Manual

    RosettaCNC development team will be happy to answer you in a short time. All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. RosettaCNC Motion® does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice.

  • Page 2: Informations

    RosettaCNC Board A - Installation and Maintenance manual Informations Document: MIMROSETTACNCBOARDA Description: Installation and Maintenance manual Link: http://wiki.rosettacnc.com/doku.php/en:hardware:rosettacncboard:mimrosettacncboarda Document release Hardware Release Description Note Date 30/05/2017 Fix user inputs pin. Add user inputs nr 7 and 8 07/07/2017 New PRB input description...

  • Page 3: Table Of Contents

    RosettaCNC Board A - Installation and Maintenance manual Table of Contents RosettaCNC Board A - Installation and Maintenance manual ..........Informations ..........................1. Introduction ..........................1.1 General description ......................1.2 Symbols used in the manual ..................... 1.3 System composition ......................
  • Page 4 RosettaCNC Board A - Installation and Maintenance manual 4.5.1.2 Electrical features ....................4.5.1.3 CN7 connection examples ..................4.5.2 STEP-DIRECTION outputs ....................4.5.2.1 CN12 ........................4.5.2.2 CN13 ........................4.5.2.3 STEP-DIRECTION Output voltage Setting ..............4.5.2.4 Electrical features ....................4.5.2.5 Connection examples ....................

  • Page 5: Introduction

    1.1 General description RosettaCNC Board A is an ETHERNET motion controller that manages up to 4 interpolated axes. The ETHERNET port (instead of USB) ensures fast and secure transmission thanks to the protocol and at the e galvanic insulation with the PC connection.

  • Page 6: Product Compliance

    RosettaCNC Board A - Installation and Maintenance manual 1.4 Product Compliance CE Marking and reference standards The controller has been designed for industral environments in conformity to EC directive 2004/108/CE. EN 61000-6-4: Electromagnetic compatibility - Generic standard on emission for industrial environments...

  • Page 7: Package Contents

    RosettaCNC Board A - Installation and Maintenance manual 1.5 Package Contents n.1 RosettaCNC Board n.1 Pack of spring terminals 7/61...

  • Page 8: Product Identification

    Functions “Group B”. 0 = No Functions Enabled; 1 = Laser Acquisition; Functions “Group A”. 0 = No Functions Enabled; 1 = RTCP; 2 = Jerk control; 3 = RTCP + Jerk control; Remote Communication. 0 = No communcation; 1 = OPC; 2 = OPC + RosettaCNC Data Exchange 4.0;...

  • Page 9: Specification

    RosettaCNC Board A - Installation and Maintenance manual 1.6.4 Specification Description Value Power supply 24VDC Maximum absorption Axis number 3 or 4 Digital inputs 19 or 21 (18 always available, 1 depending by “Jog Controller Type” parameter, remaining 2 on I/O Expansion)

  • Page 10: Safety

    It's good practice to always use NC contacts for the limit switches and for the emergency button So that a wiring error or a wire disconnection always lead to machine shutdown.
  • Page 11 (safety barriers, crankcase opening, etc.) must be connected to the input circuits. An output must be connected to the EST1 input of RosettaCNC Board And in series also the drive ok outputs. The other exit of the safety module must be used to stop power to drives.

  • Page 12: Mechanical Installation

    RosettaCNC Board A - Installation and Maintenance manual 3. Mechanical Installation 3.1 Mechanical dimensions Dimensions in mm 12/61...

  • Page 13: Hole Template

    RosettaCNC Board A - Installation and Maintenance manual 3.2 Hole template Mechanical drawings 13/61...

  • Page 14: Connectors

    RosettaCNC Board A - Installation and Maintenance manual 4. Connectors For information about the usable cable sections and the used connectors, see the Application Note AN001 * Connectors CN4 and CN10 are available only with field I/O Expansion = 1 o 3, in order code.

  • Page 15: Power Supply

    The wiring must be carried out by specialized personnel and provided with appropriate anti-static measures. Before handling the instrument, remove voltage and all parts connected to To ensure with the CE compliance, The supply voltage must have a galvanic insulation of at least 1500 Vac. Available power supplies...

  • Page 16: Connection Examples

    EN60950-1. Use two separate power supplies: one for the control part and one for the power part In the case of a single power supply, Use two separate lines: one for control and one for power Do not use the same lines as the power part...

  • Page 17: Serial Connections

    RosettaCNC Board A - Installation and Maintenance manual 4.2 Serial Connections 4.2.1 ETHERNET port ETHERNET PORT Description RJ45 connector. LED: * LINK: green led = connected cable (the LED on indicates that the cable is connected to both sides) * DATA: yello led = data exchange (the blinking LED indicates the data exchange between the connected devices)

  • Page 18: Digital Inputs

    RosettaCNC Board A - Installation and Maintenance manual 4.3 Digital inputs The digital inputs called “User input” can be configured by the RosettaCNC software to perform some functions. For example; ESTOP 1, Spindle ok speed, Spindle zero speed, Limit, Start, Safety barriers, etc.

  • Page 19: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.3.3 Electrical features Type Minimum acquisition time (hardware) Rated operating voltage 12÷24Vdc Maximum voltage 26.5Vdc Voltage state logic 0 < 2 V Voltage state logic 1 > 10.5 V Absorbed current 2mA@10.5V / 8mA@26.5V...

  • Page 20: Cn6 Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.3.4 CN6 connection examples X axis limit switch Y axis limit switch Z axis limit switch A axis limit switch Switch for pause E stop Start input button Home X switch Home Y switch...

  • Page 21: Handwheel Or Console

    MPG 1 ] Terminals 13 and 14 internally connected to each other If you are using version 1.4 or earlier of the RosettaCNC software, this connector can not be used as MPG1 and pin9 has the fixed function of ESTOP2.

  • Page 22: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.3.5.1 Electrical features Encoder phase terminal 11 and 12 Type Minimum acquisition time (hardware) Rated operating voltage 5Vdc Maximum voltage 7Vdc Voltage State Logic 0 < 1.6V Voltage State Logic 1 > 2.7V...

  • Page 23: Connections Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.3.5.2 Connections examples CN11 connection examples for Handwheel A 23/61...
  • Page 24 RosettaCNC Board A - Installation and Maintenance manual CN11 connection examples for “Single Joystick” and MPG1 24/61...
  • Page 25 RosettaCNC Board A - Installation and Maintenance manual CN11 connection examples for “JMultiple Joystick” ed MPG1 25/61...

  • Page 26: Cn9

    Connected with 5A Connected with 6A Connected with 6A Connected with 7A If you are using version 1.4 or earlier of the RosettaCNC software, the CN9 connector can only be used for PROBE input and MPG function for feed override. 26/61...

  • Page 27: Esempi Di Collegamento

    RosettaCNC Board A - Installation and Maintenance manual 4.3.6.1 Esempi di collegamento Ingressi utente a 12-24Vdc su CN9 27/61...
  • Page 28 RosettaCNC Board A - Installation and Maintenance manual MPG2 on CN9 28/61...
  • Page 29 RosettaCNC Board A - Installation and Maintenance manual PROBE on CN9 29/61...

  • Page 30: Cn10

    RosettaCNC Board A - Installation and Maintenance manual 4.3.7 CN10 It can be used as MPG3 and as “User Inputs”. The connection of the TACHO is also permitted. User input MPG3 TACHO CN10 Terminal Symbol Description Symbol Description Symbol Description...

  • Page 31: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.3.7.1 Connection examples 12-24Vdc User inputs on CN10 31/61...
  • Page 32 RosettaCNC Board A - Installation and Maintenance manual MPG3 on CN10 32/61...
  • Page 33 RosettaCNC Board A - Installation and Maintenance manual TACHO 12-24V dc Input on CN10 33/61...

  • Page 34: Analog Inputs

    Jog Speed Fast (G0) Speed Feed (G1,G2,ecc) Speed Spindle Speed Furthermore, only the AN1 analog input can be used to connect a Laser type digitizer. The settings are present in the panel “RosettaCNC tab settings” → “Digitizer”. 4.4.1 CN14 CN14...

  • Page 35: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.4.3 Electrical features 4.4.3.1 Analog Input with Amperometric configuration 0-20mA Amperometric Connection type (0-20 mA) Resolution 12bit Input resistance 125Ω Value of damage 25 mA Max. Linearity error + 0,1% Vfs Max. Offset error + 0,1% Vfs S.n.

  • Page 36: Analog Input In Potentiometric Configuration

    RosettaCNC Board A - Installation and Maintenance manual 4.4.3.2 Analog input in potentiometric configuration Connection type Potentiometric 1KΩ÷20KΩ Resolution 12bit Reference voltage output 2,5Vdc Max output current from reference 10mA Input resistance 10MΩ Max. Linearity error + 0,1% Vfs Max. Offset error + 0,1% Vfs S.n.

  • Page 37: Analog Input In Voltmetric Configuration

    RosettaCNC Board A - Installation and Maintenance manual 4.4.3.3 Analog input in voltmetric configuration Voltmetrico Connection type 0÷10V Resolution 12bit Input resistance (Rin) 40KΩ Value of damage Max. Linearity error + 0,1% Vfs Max. Offset error + 0,1% Vfs S.n.

  • Page 38: Connection Example

    RosettaCNC Board A - Installation and Maintenance manual 4.4.4 Connection example 4.4.4.1 Generic analog inputs on CN14 AI1 voltmetric AI2 amperometric AI3 potenziometric 38/61...

  • Page 39: Connection Of Hg-C1100-P Laser Scanning Probe On Cn14

    RosettaCNC Board A - Installation and Maintenance manual 4.4.4.2 Connection of HG-C1100-P laser scanning probe on CN14 If the analog inputs expansion is present, it is possible to connect a Panasonic HG-C1100-P Micro Laser Distance Sensor to the AI1 input.

  • Page 40: Digital Outputs

    RosettaCNC Board A - Installation and Maintenance manual 4.5 Digital outputs The digital outputs called “User Output” can be configured by the RosettaCNC software to perform some functions. For example: spindle ignition with rot. hourly, ignition spindle with rot. counter-clockwise, air activation, water activation, aux outputs 1..4, etc.

  • Page 41: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.5.1.2 Electrical features Type Maximum operating voltage Maximum internal voltage drop 600mV Maximum current 500mA Maximum switching time from ON to OFF 270µs Maximum switching time from OFF to ON 250µs 41/61...

  • Page 42: Cn7 Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.5.1.3 CN7 connection examples 42/61...

  • Page 43: Step-Direction Outputs

    RosettaCNC Board A - Installation and Maintenance manual 4.5.2 STEP-DIRECTION outputs 4.5.2.1 CN12 Description Symbol Terminal CN12 Terminal Symbol Description External STEP/DIR Power External STEP/DIR Power outputs outputs X DIRECTION X Complementary DIR1+ DIR1- Output DIRECTION Output X Complementary STEP...

  • Page 44: Step-Direction Output Voltage Setting

    Inserting one of the JP3, JP4 o JP5 jumpers, You can choose the operating voltage of the STEP and DIR outputs. Only one jumper must be inserted at a time If one of the two voltages is selected, 5V(JP5) or 12V(JP3), both the 1A and 1B terminals must remain disconnected.

  • Page 45: Electrical Features

    20mA Maximum VDX voltage 27Vdc If you use stepper motors drivers, for a satisfactory user experience that minimizes vibrations and resonances, we recommend setting at least 32 or 64 microsteps. The correct value must always be chosen considering the maximum frequency of 300KHz and the maximum frequency that the driver can accept.

  • Page 46: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.5.2.5 Connection examples X an Y axes PNP to 12Vdc on CN12 The voltage level of the outputs is selected by the JP3 jumpers 46/61...
  • Page 47 RosettaCNC Board A - Installation and Maintenance manual X and Y axes PNP to 24Vdc on CN12 The voltage level of the outputs is selected by the JP4 jumper, by selecting jumper JP4, the voltage level is equal to the voltage supplied to terminals 1A or 1B.
  • Page 48 RosettaCNC Board A - Installation and Maintenance manual A and Z axes Line-Driver to 5Vdc on CN13 The voltage level of the outputs is selected via the JP5 jumpers 48/61...
  • Page 49 RosettaCNC Board A - Installation and Maintenance manual A and Z axes Line-Driver to 24Vdc on CN13 The voltage level of the outputs is selected via the JP4 jumpers 49/61...

  • Page 50: Analog Outputs

    RosettaCNC Board A - Installation and Maintenance manual 4.6 Analog outputs 4.6.1 Connector Terminal Symbol Description Common of analog outputs Spindle speed Not used Common of analog outputs 4.6.2 Electrical features Connection type In a common mode Insulated 1000Vrms Voltage range (minimum empty) 0÷10V...

  • Page 51: Connection Examples On Cn3

    RosettaCNC Board A - Installation and Maintenance manual 4.6.3 Connection examples on CN3 51/61...

  • Page 52: Connection And Configuration Examples

    5.1 Connecting of an XYZ pantograph In the following example we see a wiring diagram of three stepper drives. The HOME switches are also used as a limit for the direction of movement where the homing procedure is executed. For the other direction, uses three NC switches in series and connected with the LIM input.
  • Page 53 RosettaCNC Board A - Installation and Maintenance manual 53/61...
  • Page 54 RosettaCNC Board A - Installation and Maintenance manual In this case the correct setting of the inputs in the configuration panel will be: 54/61...

  • Page 55: Configuring The Spindle Command

    Digital output for counterclockwise rotation control Analog output for Speed variation The choice of the digital outputs to use for these functions is performed in the “Outputs” panel in “RosettaCNC card settings” As shown in the picture: The M3 or M4 codes will activate the outputs, M5 will disable them.
  • Page 56 RosettaCNC Board A - Installation and Maintenance manual If the inputs are configured then the value in the start time parameter always indicates the minimum wait time although the logic level of the input does not require a wait. 56/61...

  • Page 57: Control Console Connection

    The easiest way is to always operate in the personal computer where the RosettaCNC software is installed. Here the Jogs, homing sequences, start and stop of Gcode programs, etc. will be controlled. Below is a graphical representation of the solution: On the machine side only the ESTOP emergency button will be present (and possibly the reset button).
  • Page 58 With the following solution, the following control devices are wired near the machine (in addition to the ESTOP emergency button): a Joystick for the jog + and Jog-. Up to 4 buttons for axis selection. A button to reset the axis. The following is a graphical representation of the solution: In addition, an MPG device can be set up to control the override (feed, rapid, jog or spindle) .

  • Page 59: Diagnostic

    Green Led RUN, indicates that the device is working. Yellow Led STOP, indicates that the device is in a stop state. If flashes the Red Led ERROR, the controller is in an error state. You can try turning off and on again, if the problem persists, the product should be sent to technical support through the purchase channel used.

  • Page 60: Virtul Inputs Outputs

    7. Virtul Inputs Outputs The firmware implements a series of virtual user inputs and outputs that can be used with Modbus ® communication. Below is the list of virtual user inputs and their relationship with the numbering of virtual inputs in Modbus ®.

  • Page 61: Previous Hardware Versions

    All those who want to contribute to the improvement of this documentation are in advance thanks to the reporting inaccuracies or incorrect content. Write to the address: support@rosettacnc.com Automatically generated document from RosettaCNC Wiki - http://wiki.rosettacnc.com/ The wiki content is constantly updated by the RosettaCNC development team, so the online version may contain more recent information. 61/61...

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