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RosettaCNC Board A Installation And Maintenance Manual

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RosettaCNC Board A - Installation and Maintenance manual
RosettaCNC Board A - Installation and Maintenance manual
Dear Customer,
Thank you for purchasing this product. RosettaCNC Board A is developed and manufactured with high standards to give high
quality performance, ease of use and installation. In case of difficulty during installation or use of the product, We recommend
that you first consult the instructions or information on the
www.rosettacnc.com
site.
Need help ?
Write in the forum on the
www.rosettacnc.com
site or send an email to the following address: support@rosettacnc.com, the
RosettaCNC development team will be happy to answer you in a short time.
All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. RosettaCNC
Motion® does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The
information in this document can be changed without notice. RosettaCNC Motion® shall not be held liable for any error or omission in this document.
RosettaCNC Motion® is a registered trademark.
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Summary of Contents for RosettaCNC Board A

  • Page 1 RosettaCNC development team will be happy to answer you in a short time. All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. RosettaCNC Motion® does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice.
  • Page 2 RosettaCNC Board A - Installation and Maintenance manual Informations Document: MIMROSETTACNCBOARDA Description: Installation and Maintenance manual Link: http://wiki.rosettacnc.com/doku.php/en:hardware:rosettacncboard:mimrosettacncboarda Document release Hardware Release Description Note Date 30/05/2017 Fix user inputs pin. Add user inputs nr 7 and 8 07/07/2017 New PRB input description...

  • Page 3: Table Of Contents

    RosettaCNC Board A - Installation and Maintenance manual Table of Contents RosettaCNC Board A - Installation and Maintenance manual ..........Informations ..........................1. Introduction ..........................1.1. General description ......................1.2. Symbols used in the manual ................... 1.3. System composition ......................1.4. Product Compliance ......................1.5. Package Contents ......................
  • Page 4 RosettaCNC Board A - Installation and Maintenance manual 5. Connection and configuration examples ................5.1. Connecting of an XYZ pantograph ................5.2. Configuring the Spindle command ................5.3. Control console connection ................... 6. Diagnostic ..........................7. Previous hardware versions ....................8. Acknowledgement .........................

  • Page 5: Rosettacnc Board A - Installation And Maintenance Manual

    1.1. General description RosettaCNC Board A is an ETHERNET motion controller that manages up to 4 interpolated axes. The ETHERNET port (instead of USB) ensures fast and secure transmission thanks to the protocol and at the e galvanic insulation with the PC connection.

  • Page 6: Informations

    RosettaCNC Board A - Installation and Maintenance manual 1.4. Product Compliance The equipment is designed for use in industrial environments In accordance with the 2004/108/CE directive. EN 61000-6-4: Electromagnetic compatibility -Generic emission standard in industrial environment EN55011 Class A: Limits and Measurement methods EN 61000-6-2: Electromagnetic compatibility - Generic norm on free industrial environments EN 61000-4-3: Free to radio frequency magnetic fields...

  • Page 7: Package Contents

    RosettaCNC Board A - Installation and Maintenance manual 1.5. Package Contents n.1 RosettaCNC Board n.1 Pack of spring terminals 3/42...

  • Page 8: Product Identification

    RosettaCNC Board A - Installation and Maintenance manual 1.6. Product identification With the product ordering code it's possible to obtain exactly the features. Check that the product features match your needs. 1.6.1. Product label a - Ordering Code b - Week made: indicates the week and year of manufacture c - Part number: unique code that identifies an ordering code...

  • Page 9: Specification

    RosettaCNC Board A - Installation and Maintenance manual 1.6.4. Specification Parameter Value Power supply 24VDC Maximum absorption Axis number 3 or 4 Digital inputs 4-Axis Selector Handwheel interface x1-x10-x100 Selector Emergency button EXTRA digital inputs Digital outputs Analog outputs Axis control type...

  • Page 10: Safety

    RosettaCNC Board A - Installation and Maintenance manual 2. Safety RosettaCNC Board it's powered in low voltage, 24VDC, the I/O line are opto-insulated and the PC connection is galvanically isolated, therefore the device is not a direct threat to the health and life of the user.
  • Page 11 (safety barriers, crankcase opening, etc.) must be connected to the input circuits. An output must be connected to the EST1 input of RosettaCNC Board And in series also the drive ok outputs. The other exit of the safety module must be used to stop power to drives.

  • Page 12: Mechanical Installation

    RosettaCNC Board A - Installation and Maintenance manual 3. Mechanical Installation 3.1. Mechanical dimensions Dimensions in mm 8/42...

  • Page 13: Hole Template

    RosettaCNC Board A - Installation and Maintenance manual 3.2. Hole template Mechanical drawings 9/42...

  • Page 14: Connectors

    RosettaCNC Board A - Installation and Maintenance manual 4. Connectors For information about the usable cable sections and the used connectors, see the Application Note AN001 10/42...

  • Page 15: Power Supply

    RosettaCNC Board A - Installation and Maintenance manual 4.1. Power supply The wiring must be carried out by specialized personnel and provided with appropriate anti-static measures. Before handling the instrument, remove voltage and all parts connected to To ensure with the CE compliance, The supply voltage must have a galvanic insulation of at least 1500 Vac.

  • Page 16: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual Connection examples Is prescribed the use of insulated power supply with 24Vdc output complies with EN60950-1. Use two separate power supplies: one for the control part and one for the power part...

  • Page 17: Serial Connections

    RosettaCNC Board A - Installation and Maintenance manual 4.2. Serial Connections 4.2.1. ETHERNET port ETHERNET PORT Description RJ45 connector. LED: * LINK: green led = connected cable (the LED on indicates that the cable is connected to both sides) * DATA: yello led = data exchange (the blinking LED indicates the data exchange between the connected devices)

  • Page 18: Digital Inputs

    RosettaCNC Board A - Installation and Maintenance manual 4.3. Digital inputs The digital inputs called “User input” can be configured by the RosettaCNC software to perform some functions. For example; ESTOP 1, Spindle ok speed, Spindle zero speed, Limit, Start, Safety barriers, etc.

  • Page 19: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.3.1.1. Electrical features Type Sinking (PNP) Minimum acquisition time (hardware) Rated operating voltage 12÷24Vdc Maximum voltage 26.5Vdc Voltage state logic 0 < 2 V Voltage state logic 1 > 10.5 V Absorbed current 2mA@10.5V / 8mA@26.5V...

  • Page 20: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.3.1.2. Connection examples Limit X Limit Y Limit Z Limit A EST1 Home X Home Y Home Z Home A 16/42...

  • Page 21: Handwheel Or Console

    Morsetti 13 e 14 internamente collegati tra di loro Corrente massima erogabile 50mA If you are using version 1.4 or earlier of the RosettaCNC software, this connector can not be used as MPG1 and pin9 has the fixed function of ESTOP2.

  • Page 22: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.3.2.2. Electrical features Encoder phase terminal 11 and 12 Type Sinking (PNP) Minimum acquisition time (hardware) Rated operating voltage 5Vdc Maximum voltage 7Vdc Voltage State Logic 0 < 1.6V Voltage State Logic 1 >...

  • Page 23: Connection Examples For Handwheel A

    RosettaCNC Board A - Installation and Maintenance manual 4.3.2.3. Connection examples for Handwheel A 19/42...

  • Page 24: Cn9

    Collegare con 5A Collegare con 6A Collegare con 6A Collegare con 7A If you are using version 1.4 or earlier of the RosettaCNC software, the CN9 connector can only be used for PROBE input and MPG function for feed override. 20/42...

  • Page 25: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.3.3.1. Connection examples MPG e Probe 21/42...
  • Page 26 RosettaCNC Board A - Installation and Maintenance manual User Inputs 12-24V dc 22/42...

  • Page 27: Digital Outputs

    RosettaCNC Board A - Installation and Maintenance manual 4.4. Digital outputs The digital outputs called “User Output” can be configured by the RosettaCNC software to perform some functions. For example: spindle ignition with rot. hourly, ignition spindle with rot. counter-clockwise, air activation, water activation, aux outputs 1..4, etc.

  • Page 28: Electrical Features

    RosettaCNC Board A - Installation and Maintenance manual 4.4.1.2. Electrical features Type Sourcing (PNP) Maximum operating voltage Maximum internal voltage drop 600mV Maximum current 500mA Maximum switching time from ON to OFF 270µs Maximum switching time from OFF to ON 250µs...

  • Page 29: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.4.1.3. Connection examples 25/42...

  • Page 30: Step-Direction Outputs

    RosettaCNC Board A - Installation and Maintenance manual 4.4.2. STEP-DIRECTION outputs 4.4.2.1. Connectors 4.4.2.2. CN12 Descrizione Simbolo Morsetto CN12 Morsetto Simbolo Descrizione Alimentazione esterna uscite Alimentazione esterna uscite STEP/DIR STEP/DIR Uscita Uscita complementare DIR1+ DIR1- DIREZIONE X DIREZIONE X Uscite Uscita complementare complementari...

  • Page 31: Step-Direction Output Voltage Setting

    RosettaCNC Board A - Installation and Maintenance manual 4.4.2.4. STEP-DIRECTION Output voltage Setting Inserting one of the JP3, JP4 o JP5 jumpers, You can choose the operating voltage of the STEP and DIR outputs. Only one jumper must be inserted at a time If one of the two voltages is selected, 5V(JP5) or 12V(JP3), both the 1A and 1B terminals must remain disconnected.

  • Page 32: Electrical Features

    64 microsteps. The correct value must always be chosen considering the maximum frequency of 300KHz and the maximum frequency that the driver can accept. Step signal during the change of direction: The 25 microsecond time can be configured in the RosettaCNC software. Internal diagram of Stepper motor control outputs: 28/42...

  • Page 33: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.4.2.6. Connection examples X an Y axes Push-Pull to 12Vdc The voltage level of the outputs is selected by the JP3 jumpers 29/42...
  • Page 34 RosettaCNC Board A - Installation and Maintenance manual A and Z axes Line-Driver to 5Vdc The voltage level of the outputs is selected via the JP5 jumpers 30/42...
  • Page 35 RosettaCNC Board A - Installation and Maintenance manual A and Z axes Line-Driver to 24Vdc The voltage level of the outputs is selected via the JP4 jumpers 31/42...

  • Page 36: Analog Outputs

    RosettaCNC Board A - Installation and Maintenance manual 4.5. Analog outputs 4.5.1. Connector Terminal Symbol Description Common of analog outputs Spindle speed Not used Common of analog outputs 4.5.2. Electrical features Connection type In a common mode Insulated 1000Vrms Voltage range (minimum empty) 0÷10V...

  • Page 37: Connection Examples

    RosettaCNC Board A - Installation and Maintenance manual 4.5.3. Connection examples 33/42...

  • Page 38: Connection And Configuration Examples

    RosettaCNC Board A - Installation and Maintenance manual 5. Connection and configuration examples Below we will illustrate some useful wiring diagrams as an example for the design of the complete control system (electric panel). 5.1. Connecting of an XYZ pantograph In the following example we see a wiring diagram of three stepper drives. The HOME switches are also used as a limit for the direction of movement where the homing procedure is executed.
  • Page 39 RosettaCNC Board A - Installation and Maintenance manual 35/42...
  • Page 40 RosettaCNC Board A - Installation and Maintenance manual In this case the correct setting of the inputs in the configuration panel will be: 36/42...

  • Page 41: Configuring The Spindle Command

    Digital output for counterclockwise rotation control Analog output for Speed variation The choice of the digital outputs to use for these functions is performed in the “Outputs” panel in “RosettaCNC card settings” As shown in the picture: The M3 or M4 codes will activate the outputs, M5 will disable them.

  • Page 42: Control Console Connection

    There are several ways to design the control console. The following shows four examples: The easiest way is to always operate in the personal computer where the RosettaCNC software is installed. Here the Jogs, homing sequences, start and stop of Gcode programs, etc. will be controlled. Below is a graphical representation of the solution: On the machine side only the ESTOP emergency button will be present (and possibly the reset button).
  • Page 43 RosettaCNC Board A - Installation and Maintenance manual With the following solution a handwheel is installed near the machine to check manual movements. During operation, if set in configuration, the handwheel can also be used to control the override (configuring the operation of the MPG1 device).
  • Page 44 RosettaCNC Board A - Installation and Maintenance manual 40/42...

  • Page 45: Diagnostic

    RosettaCNC Board A - Installation and Maintenance manual 6. Diagnostic Green Led POW, indicates that the device is powered. Green Led RUN, indicates that the device is working. Yellow Led STOP, indicates that the device is in a stop state. If flashes the Red Led ERROR, the controller is in an error state. You can try turning off and on again, if the problem persists, the product should be sent to technical support through the purchase channel used.

  • Page 46: Previous Hardware Versions

    Write to the address: support@rosettacnc.com Documento generato automaticamente da RosettaCNC Wiki - https://wiki.rosettacnc.com/ Il contenuto wiki è costantemente aggiornato dal team di sviluppo di RosettaCNC, è quindi possibile che la versione online contenga informazioni più recenti di questo documento. 42/42...

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