Metal Samples MS3620E Operator's Manual

High resolution er data logger – bluetooth

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MS3620E

High Resolution ER Data Logger –

Bluetooth

Operator's Manual

Metal Samples

A Division of Alabama Specialty Products, Inc.

152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202

E-mail: msc@alspi.com Internet: www.metalsamples.com

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Summary of Contents for Metal Samples MS3620E

Page 1 MS3620E High Resolution ER Data Logger – Bluetooth Operator’s Manual Metal Samples A Division of Alabama Specialty Products, Inc. 152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 E-mail: msc@alspi.com Internet: www.metalsamples.com...
Page 2 E. Connecting to PC with Bluetooth Adapter ........27 F. Android Application Example ............31 G. Maintenance ................. 32 1. Testing the MS3620E with the Meter Prover ....32 H. Troubleshooting ................34 III. Service and Warranty Information .............. 35 A.
Page 3 Flash memory which retains data without the need for a battery backup. The MS3620E High Resolution ER Data Logger can store more than 100,000 readings. Stored data can be downloaded to a Bluetooth compatible device via Bluetooth. Data can be opened and charted using the provided CDMS software, or can be imported into any standard data analysis (spreadsheet) program such as Microsoft Excel.
Page 4 Exposed Element. The MS3620E High Resolution ER Data Logger is designed to work with any standard ER probe, but it is recommended that Cylindrical and Large Flush type probes be used to ensure optimum performance.
Page 5 Flush (Large) Preferred Table 1. Standard ER Probe Elements MS3620E High Resolution ER Data Logger measures an ER probe utilizing a high-resolution, 16-bit measurement. This allows the unit to detect much smaller amounts of metal loss, thus responding faster to corrosion events and upsets.
Page 6 C. Technical Specifications Model MS3600E - Basic Model MS3610E - Basic Model + 4-20mA Current Loop Output MS3620E - Basic Model + Bluetooth Physical Data Instrument Weight (w/ boot): 5.75 lbs. (2.61 kg) Total Weight w/ Case & Accessories: 7.75 lbs. (3.52 kg) 12.00“H x 5.55”...
Page 7 II. Start-up and Operation A. Receiving the MS3620E High Resolution ER Data Logger Check the MS3620E High Resolution Data Logger for any shipping damage when it is first received. When the unit is unpacked, verify that the following items are included: •...
Page 8 Before mounting the MS3620E Data Logger, first ensure that the probe is installed properly and securely. During installation, it is important that you do not apply excessive force on the probe or seals, as doing so could break the seal and result in system leakage.
Page 9 Remote Mounting When it is not practical to direct-probe mount the MS3620E data logger, the unit can be remote mounted instead. In this case, the instrument is mounted to a separate mounting pole using the optional Remote Mounting Hardware Kit. The transmitter is then connected to the ER probe via the optional probe extension cable.
Page 10 The unit is supplied with a battery pack in a separate package. Install the battery pack and power up the unit by pressing the ‘ON’ button on the keypad. The start-up screen with the Metal Samples logo will appear on the screen; the start-up screen confirms the software version currently running and the SD card status.
Page 11 c. Battery Replacement The battery compartment is located on the back of the instrument. You must first remove it to access the battery compartment. To replace the batteries, first loosen and remove the cover screw, then remove the battery cover to expose the batteries. Remove the old batteries and replace them with two new batteries of the same type, being sure to follow the polarity (+/-) symbols in the battery compartment.
Page 12 C. Setup and Operation MAIN MENU The MS3620E allows you to measure metal loss and corrosion rate. Start-Up display: METAL SAMPLES Unit ID: 0000000001 Data (PLU): 32075 Metal Loss: 4.89 mils CR: 21.141685 mpy PID: 9991 TYPE: WIRE PL:10.00 08/28/18 16:10 The Start-Up display shows the recent probe data in probe life units which is from 0 to 65535 and Metal loss in mils.
Page 13 Review this section which describes the functions that display on the Main Menu. 1. PROBE SELECTION 2. MEASURE PROBE 3. RECALL READINGS 4. COMMUNICATION 5. CONFIG SETUP 6. STATUS Select the functions by using the up or down arrow and pressing the ‘MENU/ENTER’...
Page 14 1. PROBE SELECTION The display will show as below if you select the ‘PROBE SELECTION’ menu from the Main Menu. You can enter a new probe, delete a probe, or select an existing probe from this section. PROBE SELECTION ENTER NEW PROBE DELETE EXISTING 9991 ,WI,10.00 –...
Page 15 a. ENTER NEW PROBE To enter the ID of a new probe, select the ‘ENTER NEW PROBE’ menu by using the arrow keys and pressing the ‘ ’ key. The next screen allows you to enter the ID MENU/ENTER number and the type. 1.
Page 16 b. SELECT EXISTING PROBE To assist you with selecting a probe ID, the screen displays a list of four probe IDs currently in memory (on the Probe Selection menu). Select from the list of probes in memory the one for which you wish to run a function by using the Up/Down arrow keys and pressing the ‘MNU/ENT’...
Page 17 2. MEASURE PROBE Select a probe before you run the function In order for you to run ‘MAKE MEASUREMENT’ & ‘RECALL READINGS’, you must have already selected a probe from memory. Select ‘PROBE SELECTION’ from the Main Menu. To take measurements from probes in memory manually, select ‘MEASURE PROBE’...
Page 18 RECALL READINGS Selecting ‘RECALL READINGS’ from the Main Menu screen will display the Recall Readings menu with a list of probe IDs. RECALL READINGS 9990 ,WI,10.00 - A 9991 ,TU,10.00 9992 ,CL,10.00 9993 ,HS,10.00 PRESS ENTER TO SELECT Choose one of the probe IDs from the list and press Enter.
Page 19 COMMUNICATION Selecting ‘Communication’ from the Main Menu screen will display the File Transfer screen as below. BLUETOOTH 1. Sweep mode 2. Pairing Mode 3. Power Saving Mode 4. Initialization 5. Sweep interval 1. Sweep Mode – Selecting sweep mode turns off the unit and puts the unit in Bluetooth sweep mode as per the interval set under ‘Sweep interval’...
Page 20 3. Power Saving Mode – This is the default selection, in this mode the Bluetooth scans only when the unit is powered up and selecting the main screen. This mode is recommended for extending the battery life. Instrument stops scanning if any of the menu is accessed or during measurement interval.
Page 21 CONFIG SETUP Select ‘CONFIG SETUP’ from the Main Menu to set Date & Time, Alarm Time and other settings. The below screen appears with available settings. CONFIG MENU DATE & TIME ALARM TIME DISPLAY PWR DN TIME UNIT ID 1. DATE & TIME Selecting ‘DATE &...
Page 22 This is the display power Down Time, if no activity on the unit for the set period. The time can be set between 1 to 99 minutes. 2 Minutes Power Down time is default. Metal Samples strongly recommends not to change this value for optimal battery...
Page 23 4. UNIT ID Selecting the UNIT ID menu displays the password entry screen. Enter ‘3333’ and press ‘ ’ MENU/ENTER button. Use right arrow key to select next digit. The screen changes with the below shown menus. Unit ID Setting Alarm Mins.
Page 24 Minutes. Press Right arrow key to enable /disable the alarm time in minutes. Metal Samples strongly suggests not to enable this feature. Alarm in minutes affects the battery performance. 3. Factory Reset  Select this menu and Press ‘MENU/ENTER’...
Page 25 STATUS STATUS BAT. VOLTAGE: Normal INTERNAL MEMORY: OK FREE SPACE: 7430 MB SERIAL NO.: 0000106 VER:2096-3620.19.010 Current battery voltage status displays on the first line. Internal memory status will be displayed on the second line. Free memory space will be displayed on the third line in KB. Unit Serial Number will be displayed on the fifth line.
Page 26 D. BLUETOOTH FUNCTIONS MASTER: Hand held / Mobile phone / PC SLAVE: MS3600E Master initiates communication. Master sends query/command and Slave responds to it. Functions: 1. Connect 2. Upload config 3. Download config 4. Upload Datafile 5. Measure 6. End Connect ‘*’...
Page 27 COMMANDS LIST 1. Connect: The master initiate communication by sending Command  *CO# Response  *OK# The slave responds with *OK# 2. Upload Config: The master requests the salve to send the config file. Command  *UC# Response  *OK# The slave responds with *OK# if it has config file or *ERR# if any issues.
Page 28 5. Measure: The master requests to take a measurement with current probe ID and send back the result. Command  *ME# Response  *OK# The slave responds with *OK# if an active probe ID is available and starts measurement. As soon as the measurement is over, the slave sends back the result to the master.
Page 29 E. CONNECTING TO PC WITH BLUETOOTH ADAPTER Press Add device under Bluetooth devices ‘Select a device to add to this Computer’ Pop-Window appears as below. Usually the device appears as MS3620 -XXXX’ or ‘RNBT-XXXX’ under Bluetooth devices. Select the device and press ‘Next’ The Below Window appears with pairing Code.
Page 30 ‘The device has been successfully added to this Computer’ window appears on the screen. Press Close button. Open Bluetooth Devices page. The device which you have added to the computer appears in the window with all other Bluetooth devices.
Page 31 Right Click the instrument (device added) and select ‘Properties’. Properties page of the device opens. Select ‘hardware’ tab and check the Name and Communication Port number of the Device.
Page 32 Use any Serial Communication Software and Connect the device using the Com Port number noticed on the above window, Data bits as ‘8’ , Baud rate as ‘9600’, Parity as ‘None’ and Stop bit as ‘1’. Use the Command sets provided in the Bluetooth commands section and communicate to the device to execute various functions and download data from the device.
Page 33 16. The data can be saved by pressing right menu key and Press ‘Data’ menu and press ‘Save’ menu. The data will be saved to the default folder. Folder can be changed under ‘Settings’ and under ‘Misc.’ sub menu. Note: Metal Samples can provide Serial Data terminal Configuration file with macro buttons, contact Metal Samples.
Page 34 Replace as necessary. As needed Replace the Battery pack Contact Metal Samples for replacement parts or if instrument repair is necessary. Testing the MS3620E ER Data Logger with the Meter Prover A Meter Prover is provided to allow routine checks of the...
Page 35 PROBE ID and connecting to the respective probe. If the Data Logger output shows a significant difference compared to the Meter Prover value, further troubleshooting may be required. Refer to page 34 for troubleshooting or contact Metal Samples for further assistance.
Page 36 H. Troubleshooting If the MS3620E High Resolution ER Data Logger does not seem to perform as expected, check the following items: Before performing any tests or maintenance on the MS3620E CAUTION: High Resolution ER Data Logger, ensure that all hazardous area requirements are met.
Page 37 III. Service and Warranty Information A. Warranty Metal Samples warrants that any part of the model MS3620E High Resolution ER Data Logger and accessories which proves to be defective in material or workmanship within one year of the date of original shipment to Purchaser will be repaired or replaced, at Metal Samples' option, free of charge.
Page 38 B. Obtaining Service and Returning the Instrument for Repair If you experience problems with your instrument please contact Metal Samples at 256-358-4202 and ask for customer support for instrumentation. Our customer support department will assist you in troubleshooting your instrument.
Page 39 C. Instrument Repair Form This form may be copied for use when returning an instrument to Metal Samples for repair. Please fill in all known information and enclose a copy of the completed form with the instrument.
Page 40 Appendix A: Revision History Revision Date Changes 01/08/20 Initial release...
Page 41 Appendix B : CERTIFICATION DETAILS...
Page 43 Appendix C: Control Drawing Control Drawing (Hazardous Area Wiring Diagram) NOTE: Some options shown are unavailable at this time.
Page 44 Appendix D: BLUETOOTH REGULATORY APPROVAL This Device contains FCC ID: T9J-RN42. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: 1. This device must accept any interference. 2. This device must accept any interference received, including interference that may cause undesired operation.

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