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Summary of Contents for Metal Samples MS3500L
- Page 1 MS3500L / MS3510L High Resolution LPR Data Logger Operator’s Manual Metal Samples A Division of Alabama Specialty Products, Inc. 152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515 E-mail: msc@alspi.com Internet: www.metalsamples.com...
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Page 2: Table Of Contents
4. File Transfer ........................ 17 a. Measurement Data File Transfer ................ 17 b. Upload/Download Config .................. 19 5. Comm./Loop ...................... 20 6. Config Setup ....................... 21 a. Date & Time ...................... 21 b. Alarm Time ...................... 22 c. Display Power Down Time .................. 23 d. Unit ID ........................ 2 3 e. Measurement Setting ..................... 2 6 7. Status.......................... 27 8. Error Messages ...................... 27 D. Maintenance .......................... 31 1. Testing the MS3500L/MS3510L with the Meter Prover .......... 31 E. Troubleshooting ........................ 32 III. Service and Warranty Information ...................... 33 A. Warranty .......................... 33 B. Obtaining Service and Returning the Instrument for Repair .......... 33 C. Instrument Repair Form ...................... 34 Appendix A – Revision History ......................... 35 Appendix B – Hazardous Area Certification Details ................. 36 Appendix C – Control Drawing (Hazardous Area Wiring Diagram) ............ 38 ... -
Page 3: Introduction
I. Introduction A. General Description The MS3500L/MS3510L High Resolution LPR Data Logger is designed to measure general corrosion, localized corrosion and conductance in a wide range of industries. The instrument measures the corrosion rate and pitting factor, giving the output in mil/year or a 0‐1 pitting factor respectively. It also provides conductance measurement. The corrosion (corrosion rate) data from a Linear Polarization Resistance (LPR) probe can be transmitted to a plant control system or other recording device. After taking a reading, the instrument displays the corrosion rate in mpy, conductance in Siemens, and the pitting factor. All stored readings are automatically time and date stamped. Readings are stored to non‐ volatile Flash memory which retains data without the need for a battery backup. The MS3500L/MS3510L data logger can store more than 100,000 readings. Stored data can be downloaded directly to a USB Flash (“jump”) drive or Bluetooth compatible devices via Bluetooth. Data can be opened and charted using the provided CDMS software, or it can be imported into any standard data analysis (spreadsheet) program such as Microsoft Excel. Data can also be reviewed and charted on the instrument’s LCD display for quick reference. The MS3500L/MS3510L data logger is compatible with 3‐electrode and 2‐electrode elements of Metal Samples LPR probes. The remote‐mount option allows the MS3500L/MS3510L data logger to be mounted independently from (but in close proximity to) the LPR probe. It is then connected to the probe via a short probe cable. B. Principles of Operation The MS3500L/MS3510L data logger operates on the Linear Polarization Resistance (LPR) technique and is used in conjunction with an LPR probe. The instrument measures the current required to polarize the electrodes of a probe to a known potential. From the polarization potential and the measured current, polarization resistance can be calculated. Then, using Faraday’s law, the instantaneous corrosion rate can be calculated from polarization resistance. The MS3500L/MS3510L utilizes state‐of‐the‐art algorithms and data analysis techniques to accurately measure general corrosion rate and pitting. Harmonic distortion analysis (HDA) is applied to improve the performance of the industry‐accepted linear polarization resistance (LPR) technique used to ... -
Page 4: Measuring Principal
C. Measuring Principal General Corrosion Linear Polarization Resistance (LPR) is based on the fact that in a corroding electrode the relationship between i and the polarization resistance is given by the following equation corr Harmonic Distortion Analysis (HDA) allows data logger to determine i without using the Tafel slopes corr (ba, bc). This is typically done by applying a low frequency sinusoidal voltage and determining the distance of the resulting current. The data logger accurately measures the general corrosion rate by implementing Harmonic Distortion Analysis (HDA) to improve the performance of Linear Polarization Resistance (LPR). A process‐specific Stern‐Geary voltage (Bharm) is calculated with every measurement cycle through HDA. This value is then implemented in the LPR corrosion rate calculation resulting in a highly accurate self‐adjusting, process specific corrosion rate calculation. The MS3500L/MS3510L can measure the general corrosion rate from 0 … 1000 mpy (0 …25 mmpy). Localized Corrosion (Pitting) Electrochemical Noise (ECN) is the method of monitoring spontaneous fluctuations generated at the interface of the corroding metal and process solution. As localized corrosion occurs, these fluctuations increase. The MS3500L/MS3510L monitors for these fluctuations on the electrode surfaces for 17 minutes. It then performs a statistical analysis resulting in a unitless pitting factor value between 0 and 1. A pitting factor of nearly 0 represents no localized corrosion activity and a pitting factor of 1 represents high localized corrosion activity. Independent studies have revealed that a sustained pitting factor of greater than 0.3 is cause for concern and you should investigate the source of the elevated Localized Corrosion rate. Conductance Solution resistance is a measure of how easily electricity flows along a certain path through an electrical element. The reciprocal of the solution resistance is solution conductance. The data logger measures solution resistance in order to more accurately calculate the general corrosion rates. As an added feature, the data logger provides you with the solution conductance in units of Siemens as the tertiary variable that is not scalable. The data logger requires a minimum solution conductance of 4 μS in order to provide reliable corrosion data. The solution conductance value that data logger provides can be used to approximate solution ... -
Page 5: Disclaimer
D. Disclaimer Metal Samples has no power, nor does it undertake to police or enforce compliance with the contents of this manual or observance of the safety precautions set forth herein. Metal Samples does not certify, test, or inspect the installations of MS3500L/MS3510L for safety or other purposes. Metal Samples disclaims liability for any personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or reliance upon this manual. Metal Samples makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information published in this manual and disclaims and makes no warranty that the information in this manual will fulfill any particular purposes or needs. Metal Samples' only warranty is set forth in the written Limited Warranty ... -
Page 6: Technical Specifications
C. Technical Specifications Model MS3500L ‐ Basic Model MS3510L ‐ Basic Model + 4‐20mA Current Loop Output Physical Data Instrument Weight: 11.94 lbs. (5.42 kg) Total Weight w/ Accessories: 13.64 lbs. (6.19 kg) Instrument Dimensions: 11.50”H x 8.94” W x 4.00”D (29.21cm x 22.71cm x 10.16cm) Case Specifications: NEMA 4X / IP66 ‐ stainless steel Mounting Specifications: 10.75”H x 6” W (27.31cm x 15.24cm) Bolt Pattern 0.3” (0.76cm) Diameter Bolt Holes Operating Temperature: ‐40° to 158°F (‐40° to 70°C) Storage Temperature: ‐40° to 158°F (‐40° to 70°C) Performance Data Probe Type: 3‐Electrode LPR Measurement Type: General corrosion Local Corrosion Conductance Measurement Unit: mpy or mmpy unitless microSiemens Measurement Range: Default Range: ... -
Page 7: Start-Up And Operation
II. Start‐up and Operation A. Receiving the MS3500L/MS3510L High Resolution LPR Data Logger Check the MS3500L/MS3510L High Resolution Data Logger for any shipping damage when it is first received. When the unit is unpacked, verify that the following items are included: Data Logger Battery Pack (shipped separately) Meter Prover User’s Manual Current Loop Cable (MS3510L model only) In the event of shipping damage, quantity shortage, or missing items, it is recommended that the event is documented immediately and that digital photographs are taken. Any shortages or missing items should be reported to Metal Samples immediately. In the event of shipping damage, a claim should be opened with the responsible carrier. B. Start‐Up Using this product in any way other than that specified within this manual may impair the CAUTION: intrinsic safety protection. Start‐up of the MS3500L/MS3510L Data Logger involves the following steps: 1. Port Details and Probe Connection 2. Current Loop Connection (MS3510L Model Only) 3. Power‐Up ... -
Page 8: Current Loop Connection (For The Ms3510L Model)
a. Remote Mounting The unit is designed to mount remotely. The data logger is connected to the LPR probe via the probe extension cable. When possible, the data logger should be mounted within 10’ (3m) of the probe to keep the probe cabling short and minimize signal degradation. 2. Current Loop Connection (for the MS3510L model) To setup current loop communication, refer to the Control Drawing (Hazardous Area Wiring Diagram), found in Appendix C. OR a. -
Page 9: Power-Up
Display Window Power On Button Menu / Enter Button a. Safe Area Usage The MS3500L/MS3510L High Resolution Data Logger is approved for use in hazardous areas but can be used in non‐hazardous areas as well. The cells in the battery pack must be replaced only in a safe area and it should be replaced with batteries of the same make and model. b. Hazardous Area Usage Refer to Appendix B for details. 7 ... -
Page 10: Battery Replacement
c. Battery Replacement WARNING: Do not mix old and new batteries. Equipment is intended for use only with Xeno Energy model XL‐205F and Tadiran model TL‐5930 cells. Use of any other battery in this device may impair intrinsic safety. Do not mix batteries of different types (such as alkaline and lithium.) The cover screw is used to prevent unauthorized tampering of the batteries and is required to ensure intrinsic safety. Do not over‐tighten the cover screw, as this may damage the instrument case. To remove the battery pack from the Instrument: 1. Open the front door of the enclosure by unscrewing and unlatching the four latches securing the front door. 2. Unscrew the two thumb screws securing the front panel. Open the front panel. 8 ... - Page 11 3. Disconnect the battery cable connection, by pressing down on the locking tab and pulling. 4. Unlatch and remove the battery holder assembly from the mounting plate DIN rail. 9 ...
- Page 12 Replace battery cells: Follow the previous instructions ‘To remove the battery pack from the Instrument’ and move the battery pack to a safe location. WARNING: ENSURE BATTERY PACK IS MOVED TO SAFE LOCATION BEFORE CONTINUING. FAILING TO DO SO MAY IMPAIR INSTRINSIC SAFETY. 1. With the battery pack in a SAFE location, remove the 4 Tamper Resistant Torx Screws from the battery pack. Remove the battery pack cover. 2. Remove the battery cells from the pack. Check that new batteries are of the same type as those removed. 3. Insert the new batteries into the pack, ensuring that the direction matches the battery pack. 4. Replace the battery pack cover and screw in the 4 Tamper Resistant Torx Screws until snug. DO NOT OVERTIGHTEN. ...
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Page 13: Setup And Operation
B.Val – Calculated B Value GSol ‐ Conductance RSol – Solution Resistance LC – Localized corrosion LC AVG. – Local Corrosion Average mpy – mils per year PID – Probe Id. S ‐ Siemens MAIN SCREEN The MS3500L/MS3510L allows you to measure general corrosion rate, localized corrosion and Conductance. This section describes the functions that display on the Main Menu: METAL SAMPLES Unit ID : 0000000001 GC : 4.89 mpy B. Val : 21.685 mV LC : 0.000030 LC Avg : 0.000029 GSol : 0.007890 S 04/01/2020 14:30 ... -
Page 14: Menu Display
MENU DISPLAY Review this section which describes the functions that are displayed on the Main Menu with respect to the model. MS3500L MS3510L 1. PROBE SELECTION 1. PROBE SELECTION 2. MEASURE PROBE 2. MEASURE PROBE 3. RECALL READINGS 3. RECALL READINGS 4. FILE TRANSFER 4. FILE TRANSFER 5. COMMUNICATION 5. COMM./LOOP 6. CONFIG SETUP 6. CONFIG SETUP 7. STATUS 7. STATUS ... - Page 15 Enter the Probe ID using the Up/Down arrow Keys. (Use the Up/Down arrows to scroll between alphanumeric characters. Use the Right/Left arrows to advance to the next character or go back to the previous character.) When a 7‐digit Probe ID is entered the cursor automatically advances to the ‘Config’ field. Use the Up/Down arrows to select the ‘Config’. Use the Right arrow to advance to the Configuration. Select the measurement Configuration using the up/Down arrow keys and Press ‘Mnu/Ent’ button. a. GC+Con = General Corrosion + Conductance. b. LC+Con = Local Corrosion + Conductance. c. GC+LC+Con = General Corrosion + Local Corrosion+ Conductance. Select the measurement mode using up/down arrow keys and press ‘Mnu/Ent’ button. LPR ‐ A user defined Stern‐Geary voltage (B user) is used for all LPR corrosion rate calculations. This is the default setting on MS3500L/MS3510L. DYNAMIC – A process specific Stern‐Geary voltage (B Value) is calculated with every measurement cycle through Harmonic Distortion analysis. The B Value is dynamically implemented in the LPR corrosion rate calculation resulting in a highly accurate self‐ adjusting, process specific corrosion rate calculation. Page :1 PROBE ID : 9991 Config : GC+Con Mode : LPR ...
- Page 16 5. Next page 2 of 2 appears on the screen. B Val : 025.6 K Val : UNS 11600.00 A Val : 0004.75 Page 2 of 2 6. B Val ‐ B User Value. Enter B User Value. The default setting is 25.6 B Value of Stern‐ Geary voltage. This is relevant in LPR mode only. 7. K Val – K Probe Constant. Use Up/Down arrow keys to select the different UNS number and respective K Value. 8. A Val ‐ A Electrode area, Enter electrode are in cm2. Default value is 4.75 cm2(EL400 Electrodes) ...
- Page 17 2. MEASURE PROBE To make a measurement manually, select ‘MEASURE PROBE’ in the Main Menu. Ensure that the probe is connected to the data logger before using this function. The display changes as below and the data logger measures the probe. The configuration and mode of the current measuring probe is displayed at the bottom of the screen. 2. MEASUREMENT MEASURING . . . ID: 9991 Config : GC+Con Mode : LPR The measured values will be displayed as shown below. 2. MEASUREMENT : 21.354925 mpy : 0.000000 LC Avg : 0.000000 B Val : 24.820 mV Gsol : 0.007986 S Rsol...
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Page 18: Recall Readings
RECALL READINGS Selecting ‘RECALL READINGS’ in the main menu will allow you to display the last 7 readings of the probe selected. The readings will be displayed as shown below. To exit the menu, press the left arrow key. LAST READING. . 21.5675,0.00000, 04/01/2020, 12:5 21.5675,0.00000, 04/01/2020, 10:5 21.5675,0.00000, 04/01/2020, 09:5 21.5675,0.00000, 04/01/2020, 08:5 21.5675,0.00000, 04/01/2020, 07:5 21.5675,0.00000, 04/01/2020, 06:5 21.5675,0.00000, 04/01/2020, 05:5 If there are no readings saved for the selected probe this screen will appear. Press the left arrow key to exit. ... -
Page 19: File Transfer
FILE TRANSFER Selecting ‘FILE TRANSFER’ from main menu screen will display the file transfer screen as below. FILE TRANSFER 9991 , WI,10.00 – A CONFIG UPLOAD/DOWNLOAD a. MEASUREMENT DATA FILE TRANSFER To transfer probe readings, insert the USB storage device into the USB port of the data logger. Use the UP/DOWN arrow keys to navigate to the probe and press ‘MNU/ENT’ to select it. The data will be transferred to the USB storage device. The following screens show the process of a successful file transfer. For information on potential errors see the Error Messages section on page 25. ACCESSING USB Step – 1 FLASH DRIVE FOUND Step – 2 17 ... - Page 20 Checking DIR . . . Copying Files Remaining 0% Closing File 18 ...
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Page 21: Upload/Download Config
b. UPLOAD/DOWNLOAD CONFIG This function uploads a copy of the unit’s current settings to a flash drive in a .txt file. This file may be edited on a computer and then downloaded back onto the unit. Any settings altered in the file will be altered on the unit. Note: Config Download will delete the data stored on the device. Before using the Config Download feature, upload any data stored on the instrument. Enter the File Transfer menu and insert the data logger’s flash drive into the data logger’s USB port. Use the Up/Down arrow keys to highlight the CONFIG UPLOAD option and select it with the ‘MNU/ENT’ key. The file transfer for Config Upload will have the same sequence as the one for measurement data with an extra step to enter a password for confirmation before the file transfer begins. Use the Up/Down and Left/Right arrows to enter ‘3333’ and press ‘MNU/ENT’ to confirm. ENTER PASSWORD 3333 After completing the file transfer, save the configuration file, named ‘CONFIG’ to a computer and open it. The information stored in the file will have this format. After saving changes to the configuration file, save the file to a flash drive. Ensure that there are no other files on the flash drive and that the configuration file is not stored in any folders. Power on the data logger, enter the File Transfer menu and insert the data logger’s flash drive into the data logger’s USB port. Use the Up/Down arrow keys to highlight the CONFIG DOWNLOAD option and select it with the ‘MNU/ENT’ key. The file transfer for Config Download will have the same sequence as the one for measurement data with an extra step to enter a password for confirmation before the file transfer begins. Use the Up/Down and Left/Right arrows to enter ‘3333’ and press ‘MNU/ENT’ to confirm. After completing the file transfer, the data logger’s settings will match those of the configuration file and all data stored on the data logger will be erased. 19 ... -
Page 22: Comm./Loop
5. COMM./LOOP 4‐20mA Current Loop Output (Model MS3510L) Prior to using the ‘Comm/Loop’ function, connect the external current loop cable according the instructions on Page 5. Select ‘Comm./Loop’ from the Main Menu to enter the Loop Check menu. LOOP CHECK / UART SEND 4mA SEND 20mA RS232 To ensure the current loop measurement is okay: 1. Use the Up/Down arrow keys to highlight the “Send 4mA” option and press the ‘MNU/ENT’ key. Ensure the loop current measurement is approximately 4mA. 2. Use the Up/Down arrow keys to highlight the “Send 20mA” option and press the ‘MNU/ENT’ key. Ensure the loop current measurement is approximately 20mA. 3. Ensure the loop current measurement is the correct value when measuring the meter prover: a. Connect the meter prover to the probe connector or probe cable. b. Measure the connected meter prover using the steps described on pages 13‐14, after the reading, the current should be: ... -
Page 23: Config Setup
CONFIG SETUP Select ‘CONFIG SETUP’ from Main Menu to set Date & Time, Alarm Time, and other settings. The screen below shows the available settings. CONFIG MENU DATE & TIME ALARM TIME DISPLAY PWR DN TIME UNIT ID MES. SETTING a. DATE & TIME Selecting ‘DATE & TIME’ in the config menu will display the date and time setup screen. Enter the current date and time using Up/Down arrows and Left/Right arrows. SET DATE & TIME 04 / 01 / 20 14:30 MM/DD/YY HH:MM ... -
Page 24: Set Alarm Time
b. ALARM TIME SET ALARM TIME Current Alarm: 0 OFF New Alarm: 01 Hrs Off Enter: Save < Back Selecting ALARM TIME will display the set alarm time screen. The current alarm is displayed at the top. Enter the desired alarm interval with the UP/DOWN and LEFT/RIGHT keys. The maximum interval is 99 days and the default minimum interval is 1 hour. The minimum interval can be changed to one minute by enabling “Alarm Mins.” in the Unit ID menu (page 23), then setting the alarm interval to “01 Min”. The unit takes one reading per the interval. While on the main menu, press the right arrow key to access the Alarm Status screen that shows alarm interval, the time of the next alarm measurement and the number of times the current alarm interval has been interrupted. ALARM STATUS: 1 Hrs Next Alarm: 04/01/20 13:30. Alarm Interrupt = 0 ... -
Page 25: Display Power Down Time
c. DISPLAY POWER DOWN TIME Select the DISPLAY PWR DWN TIME option to display the screen below. Use the UP/DOWN and LEFT/RIGHT arrow keys to set the amount of time the display will remain on without any input. DISPLAY POWER DOWN TIME: 02 Mins d. UNIT ID Select the Unit ID option to display the screen below. To access a menu with additional options, use the UP/DOWN and LEFT/RIGHT arrow keys to enter the code ‘3333’ and press the ‘MNU/ENT’ key. ENTER PASSWORD 3333 23 ... - Page 26 The following screen appears. Unit ID Setting Alarm Mins. Disable Factory Reset Display Enabled Del File After USB Transfer: No Copy Del File: No Use the Up/Down arrow keys to navigate the menu 1. Select ‘Unit ID Setting’ to change the data logger’s unit ID. Use the UP/DOWN and LEFT/RIGHT to enter the new unit ID and press ‘MNU/ENT’ to save the new unit ID. The Unit ID Setting screen is shown below. UNIT ID SETTING 0000000001 2. Use the Left/Right arrow keys to toggle the Alarm Mins. Disable option between Enable/Disable. This will allow alarm intervals of less than an hour to be used. 3. Select the Factory Reset option to erase all probe IDs and readings. 4.
- Page 27 7. Display Disabled The display can be disabled in the settings menu described above. This function is for use in temperatures under ‐20°C. It allows the unit to take alarm measurements and transfer data and configuration files with the display off. After selecting the option to disable the display, the display will automatically turn off while the green LED remains on. Before using any of the unit’s functions, power the unit off and on again. To transfer files the unit must be in file transfer mode. To turn on file transfer mode, hold ‘MNU/ENT’ for 3 seconds. When the unit is in file transfer mode the red LED will flash 2 times a second. To exit file transfer mode, hold ‘MNU/ENT’ for 3 seconds again. The red LED will stop flashing. When the unit is not in file transfer mode, hold the LEFT arrow key for 5 seconds. The green LED will turn off when the unit is powered off. To temporarily turn the display on hold the UP key for 3 seconds while the unit is not in file transfer mode. To enable the display, enter the settings menu and change the Display Disabled setting to Enabled. To download the data of the active probe ID, enter file transfer mode, insert a flash drive, then hold the DOWN key for 3 seconds. The green LED will flash once per second during the file transfer. When the green LED stops flashing, the flash drive may be removed. To download the data of all probe IDs, enter file transfer mode, insert a flash drive, then hold the UP and DOWN keys for 3 seconds. The green LED will flash once per second during the file transfer. When the green LED stops flashing, the flash drive may be removed. To download the configuration file of the unit onto a flash drive, enter file transfer mode, insert a flash drive, then hold the RIGHT key for 3 seconds. The green LED will flash once per second during the file transfer. When the green LED stops flashing, the flash drive may be removed. To download a configuration file stored on a flash drive onto the unit, enter file transfer mode, insert the flash drive, then hold the LEFT key for 3 seconds. The green LED will flash once per second during the file transfer. When the green LED stops ...
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Page 28: Measurement Setting
Measurement Setting Mode: Max Value : 040.00 Min Value : 000.00 LPR Mode: A user defined Stern‐Geary voltage (B user) is used for all LPR corrosion rate calculations. This is the Default setting on MS3500L/MS3600L. Dynamic mode. A process specific Stern‐Geary Voltage (B Value) is calculated with every measurement cycle through Harmonic Distortion Analysis. This B value is dynamically implemented in the LPR corrosion rate calculation resulting in a highly accurate self‐adjusting, process specific corrosion rate calculation Set the mode to Dynamic for dynamically Select the Max. Value for the corrosion rate. ... -
Page 29: Status
STATUS STATUS BAT. VOLTAGE: NORMAL INTERNAL MEMORY: OK FREE SPACE: 7430 MB USB: MOUNTED SERIAL NO.: 0000101 VERSION: V0101.0A Current battery status is displayed on the first line. Internal memory status is displayed on the second line. Free memory space is displayed on the third line in MB. USB status is displayed on the fourth line. Serial number is displayed on the fifth line. Firmware revision is displayed on the last line. ERROR MESSAGES This error message may appear after taking a measurement. 2. MEASUREMENT Measurement Error1 Data Error ... -
Page 30: Battery Low
Communication Failure Measurement Board not communicating to the Host Board. Please contact Metal Samples this error appears frequently. 2. MEASUREMENT Measurement Error2 Communication Failure The below error message may appear when attempting to take a measurement. ----WARNING---- BATTERY LOW You will need to replace the batteries before attempting another measurement. Instructions for replacing the battery are on page 7 of this instruction manual. If the battery must be replaced, the battery status is listed as “LOW” in the status menu. STATUS BAT. VOLTAGE: LOW INTERNAL MEMORY: OK FREE SPACE: 7430 MB USB: MOUNTED SERIAL NO.: 0000101 VERSION: V005.12_84.1 ... - Page 31 The below error messages may appear while attempting a USB transfer. No FLASH DRIVE Step – 2 USB NOT DETECTED If these errors occur ensure that you are using the approved Metal Samples flash drive that was shipped with the data logger. Remove the flash drive from the USB port of the data logger and inspect both the flash drive and the USB port for damage. If both appear undamaged reinsert the flash drive and attempt another USB transfer. If the USB Transfer still fails, you will need to contact Metal Samples’ customer support. This error message may appear while attempting current loop communication: 29 ...
- Page 32 NO COMMUNICATION If this error occurs, ensure that all of the current loop cable is connected. Ensure that you are using the Metal Samples current loop cable that was shipped with the data logger. 30 ...
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Page 33: Maintenance
As needed Replace the Battery pack Contact Metal Samples for replacement parts or if instrument repair is necessary. 1. Testing the MS3500L/MS3510L High Resolution LPR Data Logger with the Meter Prover A Meter Prover is provided to allow routine checks of the MS3500L/MS3510L High Resolution LPR Data Logger. The Meter Prover simulates a LPR probe at a fixed value. To test the unit with the Meter Prover: 1) Connect the Meter Prover to the probe connector. 2) Turn on the MS3500L data logger by pressing the ‘ON’ button 3) Ensure Device Mode = LPR Mode and B Value = 25.6 mV. 4) Select MAKE MEASUREMENT in the main menu. Press ‘ENT’ button to start measuring the probe value. During measurement, the ‘MEASURING’ message is displayed on the screen. On completion of the measurement, the display shows the Meter Prover reading. The output should closely match the value printed on the Meter Prover label. If the Data Logger output matches the Meter Prover value, the instrument can be used for probe measurement by selecting the appropriate probe ID and connecting to the respective probe. If the Data Logger output shows a significant difference compared to the Meter Prover value, further troubleshooting may be required. Refer to Troubleshooting section or contact Metal Samples for further assistance. ... -
Page 34: Troubleshooting
E. Troubleshooting If the MS3500L/MS3510L High Resolution LPR Data Logger does not seem to perform as expected, check the following items: Before performing any tests or maintenance on the MS3500L/MS3510L High Resolution LPR CAUTION: Data Logger, ensure that all hazardous area requirements are met. If the Data logger shows any signs of damage, remove it from service immediately and consult CAUTION: the factory. If the MS3500L/MS3510L data logger does not seem to perform as expected, check the following items: 1. Bais Trouble shooting guide. SYMPTOM CAUSE / PROCEDURE SOLUTION Replace the battery if No Response a. Check Battery voltage. necessary. Nominal voltage: 7.0 V DC. b. Ensure that all electrical cables a nd wiring are in good condition. c. Ensure that all electrical c ontacts are secure and free of corrosion. No communication a. Check communication cable ... -
Page 35: Service And Warranty Information
III. Service and Warranty Information A. Warranty Metal Samples warrants that any part of the model MS3500L/MS3510L High Resolution LPR Data Logger and accessories which proves to be defective in material or workmanship within one year of the date of original shipment to Purchaser will be repaired or replaced, at Metal Samples option, free of charge. This warranty does not cover (1) probe assemblies, (2) items expendable in nature, or (3) items subject to damage from normal wear, misuse or abuse, or failure to follow use and care instructions. All damaged items are to be shipped at Purchaser’s expense to and from Metal Samples which shall have the right to final determination as to the existence and cause of a defect. The foregoing shall constitute the sole and exclusive remedy of any purchaser of Metal Samples products for breach of warranty and IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY, INCLUDING THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS. IN NO EVENT SHALL METAL SAMPLES BE LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES, OR FOR ANY DELAY IN THE PERFORMANCE OF THIS WARRANTY DUE TO CAUSES BEYOND ITS CONTROL. The technical information and suggestions contained herein are believed to be reliable, but they are not to be construed as warranties since conditions of use are beyond our control. B. Obtaining Service and Returning the Instrument for Repair If you experience problems with your instrument, please contact the factory at 256‐358‐4202 and ask for customer support for instrumentation. Our customer support department will assist you in troubleshooting your instrument. Most issues can be resolved over the phone, but in some cases, it may be necessary to return your instrument for further evaluation and repair. In this case, please obtain a Return Materials Authorization ... -
Page 36: Instrument Repair Form
C. Instrument Repair Form This form may be photocopied for use when returning an instrument to Metal Samples for repair. Please fill in all known information and enclose a copy of the completed form with the instrument. General Information Model Serial Number Number RMA Date of Number Purchase* *If known. Contact Information for Repair Contact Name Company Phone E‐mail Number Address Return Shipping Information Recipient Name* Company* ... -
Page 37: Appendix A: Revision History
Appendix A: Revision History Revision Date Changes 0 07/03/23 Initial Release ... -
Page 38: Appendix B: Hazardous Certification Details
Appendix B: Hazardous Certification Details ... -
Page 40: Appendix C: Control Drawing (Hazardous Area Wiring Diagram)
Appendix C: Control Drawing (Hazardous Area Wiring Diagram)
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