SolaX Power X3-PCAB-750kW-A Installation Manual
SolaX Power X3-PCAB-750kW-A Installation Manual

SolaX Power X3-PCAB-750kW-A Installation Manual

Ac switching cabinet
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AC Switching Cabinet
X3-PCAB-750kW-A
Installation Manual
Version 4.0
www.solaxpower.com
eManual in the QR code or at
http://kb.solaxpower.com/

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Summary of Contents for SolaX Power X3-PCAB-750kW-A

  • Page 1 AC Switching Cabinet X3-PCAB-750kW-A Installation Manual Version 4.0 www.solaxpower.com eManual in the QR code or at http://kb.solaxpower.com/...
  • Page 3: Table Of Contents

    Table of Contents Safety ........................1 Preparation before Installation ..............6 Mechanical Installation ...................14 Electric Connection ..................18 System Power-on ....................35 System Power-off ....................37 LED Indicators ....................40 Technical Data ....................41...
  • Page 5: Safety

    Safety General Notice 1. Contents may be periodically updated or revised. SolaX reserves the right to make improvements or changes in the product(s) and the program(s) described in this manual without the prior notice. 2. The installation , maintenance and grid-related setting can only be performed by qualified personnel who: •...
  • Page 6 DANGER! • According to the local laws and regulations related to high-altitude work, operators must wear PPE, e.g., a helmet, safety belt, or waist harness, when they work at heights, while the other end of the harness must connect to a secure structure to prevent fall incidents.
  • Page 7 WARNING! • Overvoltage protection with surge arresters should be provided when the PV system is installed. The grid connected inverter is fitted with SPDs on both PV input side and MAINS side. • Please consult professionals before installing SPDs. • Make sure that the input DC voltage does not exceed the maximum DC input voltage specified for the inverter.
  • Page 8 CAUTION! • Make sure that children are supervised to prevent them from playing with the inverter. • Pay attention to the weight of the inverter and handle it properly to avoid personal injuries. CAUTION! • Do not power on the device until it has been installed and confirmed by professionals. •...
  • Page 9 NOTICE! Grounding Requirements: • The device's grounding impedance shall meet the requirements of local electrical safety standards. • The equipment shall be permanently connected to a grounding wire within the building’s electrical system. Please check whether the device is reliably grounded before operation.
  • Page 10: Preparation Before Installation

    Preparation before Installation Installation Site +55°C 3000 m -30°C 0-95%RH Good ventilation Avoid flammable, explosive materials or Avoid corrosive Avoid sandy or dusty Avoid high temperature dust substances Avoid strong electromagnetic fields and Avoid strong vibration Avoid conductive and antenna and noise Avoid radiation magnetic dust...
  • Page 11 Forklift Requirement Fork blade Fork blade 25 cm < T < 70 cm L > 1.2 m W=Width L=Length T=Thickness 26 cm < W < 42 cm Installation Carrier Fireproof Bearing capacity ≥ 1 t...
  • Page 12 Dimension and Installation Foundation Fork position Angle support Unit: mm Plan view 1200 1050 77.5 1390 Front view Left view Rear view Foundation Unit: mm 1040 ≥300 ≥300 1040 1200...
  • Page 13 Installation Space NOTICE! • When placed side by side with SolaX energy storage cabinets, the clearance between the switching cabinet and SolaX cabinets should be at least 50 mm; • When placed side by side with other objects such as firewalls, the clearance should be at least 400 mm;...
  • Page 14 Installation Tools Hammer drill (Ø18 mm) Multimeter Measuring tape Utility knife Wire cutter Diagonal pliers Vacuum cleaner Marker Wire stripper Crimping tool for RJ45 Hydraulic wire crimper Rubber mallet Torque screwdriver Heat shrink tubing (Flat-head: M3) (Ø15~35 mm) Torque wrench (M4~M12) Heat gun (Phillips head: M4, M5) Crane...
  • Page 15 No . Required material Cable Type Conductor Cross-section Quantity 4-core copper Load cable ≥240 mm 3 groups cable ≥35 mm 10 groups (for AELIO system) 4-core copper PCS cable cable ≥70 mm 6 groups (for TRENE system) Conventional ≥120 mm (for grid, load PE wire yellow and...
  • Page 16 Ring terminal dimensions requirements Dimensions (mm) Terminal type 4.8 35.0 39.0 21.5 19.0 21.0 13.0 26.0 72.0 240-12 4.3 26.0 28.0 14.0 14.0 15.0 13.0 19.5 51.0 120-12 4.3 26.0 28.0 14.0 14.0 15.0 19.5 51.0 120-8 3.2 17.0 17.0 10.0 10.0 8.5 12.0 34.0 35-8...
  • Page 17 Note: The enclosure is for securing the accessory kit only, and is not needed after you take out the accessory kit. Do not reinstall it back. Accessory kit enclosure Remove 3±0.5 N·m NOTICE! Installation Manual is placed in the file pocket on the front door of the cabinet. Packing List Fireproof mud ×...
  • Page 18: Mechanical Installation

    NOTICE! • The accessory kit is placed under the sheet metal enclosure at the rear of the cabinet. • U* and V* are collected in a bunch, and are inserted into the door lock upon delivery. Mechanical Installation Removing the Wooden Pallet Note: 1.
  • Page 19 Crane position NOTICE! • Before threading ropes, check and make sure the eye bolts are securely installed on the top of the cabinet. α >60° α< 60° α α Fork Position Left view Right view...
  • Page 20 Rear view Front view Installation of Angle support and Cover NOTICE! Aligning • Pay attention to the direction of the angle support. The side with two holes should be upright, and the side with a long hole should be placed against the foundation.
  • Page 21: Installation Of Antenna

    (Dacromet) M12 screw+spring washer +flat washer Dacromet M12 95±5 N·m 95±5 N·m M12 expansion screw 3±0.5 N·m Installation of Antenna Silicone...
  • Page 22: Electric Connection

    Antenna Reserved antenna port NOTICE! • An additional antenna port is available. The antenna connection procedure of this terminal is the same as the designated antenna port. • Keep the sealing caps on if the antenna ports are not used. Electric Connection Position of the Wired Parts The general location of the wiring modules are as follows:...
  • Page 23 Grounding Grounding Control board Part B Rear door Rear view Plan view of the wire cover plate on the bottom Part C Part C (Grounding) (Grounding) Left view Right View...
  • Page 24 Preparing the PE cable and power cable NOTICE! • This section introduces the steps to make PE cable and power cable for grid connection, load connection and PCS connection of the cabinet. These connections share the same procedure for making cables. •...
  • Page 25 Preparing the Power cable Connection Ring Terminal Specification of Heat Jacket Stripe Insulation Stripe Type Type Shrink Tube Length Length Grid Diameter: Ø30-35 mm TLK240-12 700-800 mm 40 mm Length: 80-90 mm Load Diameter: Ø20-25 mm PCS (TRENE) TLK70-8 25 mm Length: 60-70 mm 500-600 mm Diameter: Ø15-20 mm...
  • Page 26: Grounding Connection

    Ring terminal Note! Do not damage the conductor insulation while crimping. Heat shrink Hydraulic tube Do not place the wire conductor insulation crimper into the terminal. Grounding Connection NOTICE! • The cabinet offers 2 ports for grounding the cabinet at the left and right side. Select either port to perform grounding connection.
  • Page 27: Grid Connection

    Grid Connection 120° Note: Please keep the keys properly. Limiting rod Front cable cover 5±0.5 N·m 3±0.5 N·m...
  • Page 28 Wire cover plate Wire cover plate Wire hole seal Flat Spring washer washer Screw N L1 L2 L3 95±5 N·m Fireproof mud 5±0.5 N·m...
  • Page 29: Load Connection

    Load Connection Wire cover plate Wire hole seal 5±0.5 N·m Step 4: Thread the PE cables through cable hole of the plate.
  • Page 30 Step 5: Thread the power cables through cable hole of the plate. Flat washer Flat Spring washer washer Flat Spring washer washer Screw Screw 95±5 N·m 25±2 N·m Fireproof mud 5±0.5 N·m...
  • Page 31 3±0.5 N·m PCS Connection NOTICE! • Two types of power cables are supported for PCS: 35mm and 70mm . The wiring steps of the two types of cables only differ in the number of wires connected to each terminal. The identical wiring steps use 50mm power cables for example.
  • Page 32 Limiting rod Rear cable cover 3±0.5 N·m Wire cover plate Wire hole seal 5±0.5 N·m...
  • Page 33 50mm /35mm cable 35 mm cable Note: The images above are for reference only. Please thread cables through the holes based on on-site conditions. Flat washer Flat washer Screw Spring Flat washer washer Spring Screw Flat washer washer 25±2 N·m 25±2 N·m 70mm /35mm...
  • Page 34: Network Connection

    Fireproof mud 5±0.5 N·m Follow the instructions from step 2 to step 10 to connect the power cables for PCS at the right side. 35 mm cables 70 mm cables Network Connection The cabinet offers 22 network ports in total, 11 on each side of the cabinet rear. NOTICE! •...
  • Page 35 1 2 3 4 5 6 7 8 Network cable Click Rear side Rear cable cover 3±0.5 N·m...
  • Page 36 EMS Connection EMS adapter terminal block is on the left of the cabinet rear. No. Marking Description Marking Description EMS: A1 EMS: A6 Connected to SolaX MEGA and Forth PV Reserved EMS: B1 EMS: B6 inverters EMS: G1 EMS: G6 EMS: A4 EMS: A8 Connected to diesel...
  • Page 37 EMS adpater terminal block Control Board Connection Control board adapter terminal block is on the right of the cabinet rear. No. Marking Description No. Marking Description GND_SELV 11 DO_1 ARM_PARA_A 12 DO_2 Reserved ARM_PARA_B 13 PCS_DO_1 For parallel connection with PARA_CANH 14 PCS_DO_2 TRENE systems (excluding...
  • Page 38 Network cable KST E0308 ferrule Control board adapter terminal block...
  • Page 39: System Power-On

    System Power-on The location of modules for powering on the system are as follows. Power distribution breaker UPS-IN UPS-OUT STANDBY METER GRID BREAKER LOAD BREAKER Load breaker Grid breaker PCS breaker SPD breaker QF-SPD Rear view Front view CAUTION! Strictly follow the steps to power on the system. GRID BREAKER QF-SPD SPD breaker...
  • Page 40 Power on/off Menu UPS-IN STANDBY UPS-OUT METER Power distribution breaker PCS BREAKER PCS BREAKER 1 PCS BREAKER 2 PCS BREAKER 3 PCS BREAKER 4 PCS BREAKER 5 PCS BREAKER 6 PCS breaker...
  • Page 41: System Power-Off

    Front door LOAD BREAKER Rear door Load breaker Locking doors NOTICE! • Make sure you have locked the doors well after normally powering on the system. System Power-off There are two circumstances: 1. Normal power off; 2. Emergency power off. Normal Power Off Front door 120°...
  • Page 42 PCS BREAKER PCS BREAKER 1 PCS BREAKER 2 PCS BREAKER 3 PCS BREAKER 4 PCS BREAKER 5 PCS BREAKER 6 PCS breaker UPS-IN STANDBY UPS-OUT METER Power distribution breaker Power on/off Menu QF-SPD SPD breaker...
  • Page 43: Emergency Power Off

    Front door GRID BREAKER Rear door Grid breaker Locking doors NOTICE! • Make sure you have locked the doors well after normally powering on the system. Emergency Power Off WARNING! Do not press the emergency stop button unless in an emergency. Note! If the emergency stop button has ever been pressed down, it must be reset before you power the system...
  • Page 44: Led Indicators

    LED Indicators LED indicator ALARM GRID ALARM GRID Indicator Status Description Solid green Normal running Alarm Solid red System exception Solid green On-gird running Grid Off-grid running...
  • Page 45: Technical Data

    Technical Data Model X3-PCAB-750kW-A Rated AC voltage 3 / N / PE, 230 / 400 V Rated AC frequency 50 / 60 Hz Rated AC power 750 kW Max. AC power 825 kVA Max. AC current 1195.7 a. c A...
  • Page 46: Contact Information

    Contact Information UNITED KINGDOM AUSTRALIA Unit C-D Riversdale House, Riversdale 21 Nicholas Dr, Dandenong South VIC 3175 Road, Atherstone, CV9 1FA +61 1300 476 529 +44 (0) 2476 586 998 service@solaxpower.com.au service.uk@solaxpower.com TURKEY GERMANY Fevzi Çakmak mah. aslım cd. no 88 A Am Tullnaupark 8, 90402 Nürnberg, Karatay / Konya / Türkiye Germany...
  • Page 47: Warranty Registration Form

    Warranty Registration Form For Customer (Compulsory) Name Country Phone Number Email Address State Zip Code Product Serial Number Date of Commissioning Installation Company Name Installer Name Electrician License No. For Installer Module ( If Any ) Module Brand Module Size(W) Number of String Number of Panel Per String Battery ( If Any )
  • Page 48 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 278, Shizhu Road, Chengnan Sub-district, Tonglu County, Hangzhou, Zhejiang, China E-mail: info@solaxpower.com Copyright © SolaX Power Technology (Zhejiang) Co., Ltd. All rights reserved. 320102139904...

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