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KI ROGUE 2 Technical Manual

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THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND
INTENDED TO BE USED BY A QUALIFIED TECHNICIAN
WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.
*Rogue XP Effective Date 3/5/2025

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  • Page 1 THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND INTENDED TO BE USED BY A QUALIFIED TECHNICIAN WORKING FOR AN AUTHORIZED KI MOBILITY DEALER. *Rogue XP Effective Date 3/5/2025...
  • Page 2 This technical manual is designed to aid in the different procedures that may be needed for the Rogue 2 & Rogue XP wheelchairs. This technical manual does not replace, but aids the user instruction manual, adjustment guides and instructions. The procedures shown in this technical manual should only be performed by an Assistive Technology Practitioner (ATP) or clinical professional trained to do wheelchair repairs, adjustments and retrofits.

  • Page 3: Table Of Contents

    Table of Contents Tools........................ 3 Frame Tube Size Guide................... 3 Spoke Tension Values..................3 Chair Measurement References - Rogue 2............. 4 Chair Measurement References - Rogue XP ..........5 Backrest Height Measurent Reference ............6 Caster Mount ....................7 Caster Forks and Stems ................. 8 Caster Angle and Squaring ................

  • Page 4: Tools

    24mm Wrench Frame Tube Size Guide *Tubing sizes subject to change without notice* This information is a reference for situations where the tube sizes are needed for certain attachments. Rogue 2 Rogue XP Frame Tube Frame Tube Frame Tube: 1 3/8”...

  • Page 5: Chair Measurement References - Rogue 2

    Chair Measurement References - Rogue 2 The Rogue 2 wheelchair is capable of many adjustments to configure the chair to the user’s needs. See the diagram below for terms that are commonly used during the process of adjusting the chairs.

  • Page 6: Chair Measurement References - Rogue Xp

    Chair Measurement References - Rogue XP The Rogue XP wheelchairs are capable of many adjustments to configure the chair to the user’s needs. See the diagram below for terms that are commonly used during the process of adjusting the chairs. Diagram 1 A.

  • Page 7: Backrest Height Measurent Reference

    Backrest Height Measurent Reference *Backrest height should always be measured to the top of the upholstery when upholstery is present. *Tolerance for backrest height is 0.75" from customer selection for all back cane styles except the rocker back which is a tolerance of 1.5". No Push Handle All Backrests with Adj.

  • Page 8: Caster Mount

    Caster Mount 1. Install the caster lock barrel (D) into the caster housing. 2. Install the caster stem (E) in through the bottom of the caster housing and into the caster lock barrel (D). Secure in place by installing the M5 bolt (C) through the caster lock barrel (D) and into the stem (E) using a 4mm Allen wrench.

  • Page 9: Caster Forks And Stems

    Caster Forks and Stems Remove Caster Fork and Stem 1. Remove bottom nut and washer using a 17mm or ¾" socket wrench. Remove fork assembly. NOTE: Based on your configuration, the caster may need to be removed first to allow clearance for wrench (See step 3).
  • Page 10 Caster Forks and Stems 3. If you are replacing your forks continue for instructions. For a regular caster fork, remove caster wheel by removing two socket head screws and two spacers using two 4mm Allen wrenches. For a single sided fork, remove the socket head screw, axle shaft and E-Clip using a 5mm Allen wrench. Regular Caster Fork Single Sided Caster Fork Install Caster Fork and Stem...
  • Page 11 Caster Forks and Stems Single Sided Fork 1. Install stem (A) into single sided fork (B) with washer (C) and nut (D) using a ½" wrench. 2. Install caster wheel (F) onto fork (B) with a screw (E), the axle shaft (G) and secure with E-Ring (H). NOTE: There are two sizes of caster stems (standard and +3/4") and two sizes of forks (short and tall) that can be used.
  • Page 12 Caster Forks and Stems Frog Legs Ultra Sport Fork Assembly 1. Install Frog Leg Ultra Sport Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers (D) using two 4mm Allen wrenches.
  • Page 13 Caster Forks and Stems Frog Legs Phase 2 Carbon Fork Assembly 1. Install Frog Leg Phase 2 Carbon Fork (A) onto caster wheel (E) with axle (B), screw (C) and two spacers (D) using two 4mm Allen wrenches.
  • Page 14 Caster Forks and Stems Frog Legs Ultra Sport Fork Polymer Replacement NOTE: The Ultra Sport fork has different polymers that can be used based on the chair user’s weight and preferred ride. The Phase 2 fork has one polymer that works for any configuration. If ever needed, the replacement procedure is the same for a Phase 2, but no coin is needed.

  • Page 15: Caster Angle And Squaring

    Caster Angle and Squaring To maintain optimal performance of your Rogue 2 or Rogue XP, the front caster housing should always be aligned perpendicular to the ground. Your Rogue 2 or Rogue XP is shipped aligned. It is recommended that caster squareness is checked after making adjustments to the chair configuration related to any of the following items: caster size or type, camber, rear wheel, tire, center of gravity and seat heights.

  • Page 16: Index Towers And Camber Tube

    Index Towers and Camber Tube NOTE: The install is easier if the frame is flipped upside down as shown below. 1. Install the dimple buttons (B) into the rear index clamps (A & C). 2. Install the rear index clamps (A & C) onto the frame along with the rear tower outer clamps (D) with two bolts (F) and two washers (E) per side, using a 5mm Allen wrench.
  • Page 17 Index Towers and Camber Tube 5. When standard anti-tips are present - Install the anti-tip mount (D) onto the upper base mount with bolt (C) and nut (E) using a 4mm Allen wrench and a 2.5mm wrench. Do not fully tighten until full camber tube assembly is complete.
  • Page 18 Index Towers and Camber Tube 1. For standard camber tube installation (no anti-tip present) - with the camber tube (C) in place, secure with lower base mounts (B) and two bolts (A) per side using a 4mm Allen wrench. 2. Tighten the four bolts to 50 in/lbs in the sequence shown below (1,2,3,4). 3.

  • Page 19: Quick Release Axle Adjustment

    Quick Release Axle Adjustment If the quick release axle bearing is set too long, there may be play in the wheel. If the quick release axle bearing is set too short, the bearing won’t release and secure the wheel to the chair. 1.

  • Page 20: Backrest Assembly - Rogue 2

    Backrest Assembly - Rogue 2 Backrest Installation NOTE: Remove existing backrest before beginning the installation process. NOTE: If replacing the whole backrest, the backrest will come as an assembly and the first two steps can skipped. 1. Install the release lever assembly (B) onto the back post (A) with a screw (D) and nut (C) using a 3mm Allen wrench.
  • Page 21 Backrest Assembly - Rogue 2 3. Secure the new backrest plate (E) to the backrest post with the barrel nut (A) and 3/8" external retaining ring (J) using a pliers. 4. Secure the top of the backrest plate (E) to the backrest post with the shoulder bolt (C), fender washer (K) and nut (L) using a 3mm Allen wrench and an 8mm wrench.

  • Page 22: Backrest Assembly - Rogue Xp

    Backrest Assembly - Rogue 2 Adjusting Backrest Angle 1. The backrest angle can be adjusted by using a 5mm Hex drive, as shown below. Turning the hex drive clockwise decreases the backrest angle and turning it counterclockwise increases the angle. Each angle indicator mark on the back plate is 3°...
  • Page 23 Backrest Assembly - Rogue XP 5. Secure backrest plate to back posts with bolt (E), washer (C), saddle (B) and nut (A) using a 4mm Allen wrench and a 10mm wrench. 6. Install the arc adjustment cam (C) onto the backrest plate with bolt (I), washer (C), saddle (B) and nut (A) using a 4mm Allen wrench and a 10mm wrench.

  • Page 24: Height Adjustable Back Post

    Height Adjustable Back Post 1. Install the height adjustable back post (F), plugs (G), sleeve (E), screws (C), threaded barrels (D) and the upper back tube assembly (A) using two 3mm Allen wrenches. NOTE: The straight upper back, standard push handle and fold down push handle upper backs are shown in the image below.

  • Page 25: Fixed Height Back Post

    Fixed Height Back Post 1. For the fixed height back post, install the rigidizer bar (D), screws (A & C), threaded barrels (B) and plugs (E) using two 3mm Allen wrenches. NOTE: The fixed height back post, standard push handle and fold down push handle upper backs are shown in the image below.

  • Page 26: Rigid Stroller Handle - Rogue Xp

    Rigid Stroller Handle - Rogue XP 1. Install the stroller handle clamp (E & G) onto the rigidizer bar and secure with two screws (I) and a set screw (H) using a 5mm Allen wrench. The clamps can be installed in the straight mount configuration or the angled mount configuration.

  • Page 27: Bolt-On Push Handle - Rogue Xp

    Bolt-On Push Handle - Rogue XP 1. Install the clamps (B & C) and bolt-on push handle tube (E) onto the rigidizer bar and secure with two screws (A) and two nuts (D) using a 5mm Allen wrench. NOTE: The clamps can be installed onto the rigidizer bar in the straight or angled orientation. See image below for details.

  • Page 28: Height Adj. With Adj. Push Handle - Rogue Xp

    Height Adj. With Adj. Push Handle - Rogue XP Assembly 1. See image below for assembly of the Height Adjustable with Adjustable Push Handle back. Height Adjustment 1. See the image below for callouts on which holes are used for the desired height configuration. 2.

  • Page 29: Height Adjustable T-Arm

    Height Adjustable T-Arm 1. Install the T-Arm receiver (B) and the T-Arm bracket (C) onto frame with two bolts (D) and two nuts (A) using a 5mm Allen wrench and a 10mm wrench. 2. Install the T-Arm assembly into the receiver. Ensure the latch (B) "clicks" into place. Adjust the height by loosening the height lever (A) and sliding the T-Arm post up or down.

  • Page 30: Angle Adj. Locking Flip Up Extendable Armrest - Rogue Xp

    Angle Adj. Locking Flip Up Extendable Armrest - Rogue XP 1. Set the angle of the armrest. Tighten the bolt once angle is set. NOTE: There are 7 angle adjustments in 5° increments from -5° to 25°. 3 4 5 2.

  • Page 31: Swing Away Armrest

    Swing Away Armrest Rogue 2 1. Install the tube plug (B) into the swing away arm (C) (if not already assembled). 2. Install the armrest foam (A) over the swing away arm (C) (if not already assembled). 3. Set the height of the swing away arm by using one of the three possible holes and install the two bolts (D) using two 5mm Allen wrenches.
  • Page 32 Swing Away Armrest Rogue XP 1. Detach the backrest from the backrest plate and install the swing away receiver (A) between the backrest and backrest plate along with arc adjustment cam (D) with two screws (C& F) and two lock washers (B &...

  • Page 33: Cane And Crutch Holder

    Cane and Crutch Holder 1. Install crutch holder cup (I) onto the crutch holder tube (F) with two screws (J), two washers (H) and two nuts (G) using a 3mm Allen wrench and an 8mm wrench. 2. Install the crutch holder tube assembly onto the camber tube with the clamps (D & E) and two bolts (C) using a 5mm Allen wrench.

  • Page 34: Luggage Carrier

    Luggage Carrier NOTE: There are different sizes of clamps to fit all types of chairs and configurations. The carrier can be mounted to the frame or footrest tube on Rigid chairs. The installation is the same whether it is being installed on the frame or footrest tubes. 1.

  • Page 35: Handrim Configurations

    Handrim Configurations For handrim sizing, hardware and more information please visit our parts manual or click the link HERE to jump to the Handrim Chart.

  • Page 36: Handrim Construction

    Handrim Construction The sequencing of hardware for the three styles of handrims is shown below. The specific hardware used is determined in the chart on the previous page, based on the tire and handrim being used. Spacer Style Detached Tab Style Tab Style...

  • Page 37: Aa. Handrim Tightening

    Handrim Tightening The correct tightening patterns are shown below. Use A, B, C pattern leaving A 3-Hole Pattern loose until C is tightened com- pletely. Use A, C, E, B, D (STAR) pattern 5-Hole Pattern leaving A loose until D is tigh- ened completely.

  • Page 38: Ab. Seat Pan

    Seat Pan NOTE: Remove any current seating or cushions before installing the seat pan. 1. Install the seat pan (B) onto the chair frame and secure with screws (A) using a Phillips screwdriver. 2. If not already done, install the tape onto the seat as shown in the image below. The tape should cover as much area as possible without hanging over the edge or covering one of the screw holes.

  • Page 39: Ac. Seat Upholstery

    Seat Upholstery 1. Install the seat rail (B) into the sleeve on the edge of the seat upholstery (C). Repeat on opposite side. The seat rail is shown outside of the sleeve to show the hole alignment in the image below. 2.

  • Page 40: Ad. Side Guards

    Side Guards Side Guard Receiver 1. There are three types of side guard receivers that may be used. The mounted side guard receiver (B) is installed onto the frame with screw (A), washer (C) and nut (D) using a 4mm Allen wrench and a 10mm wrench.
  • Page 41 Side Guards 2. Install the side guard assembly into the receiver so the side guard post stop faces the outside of the chair. Removable Pediatric Side Guard 1. Install the pediatric side guard (D) onto the side guard post (C) with two screws (A) using a 4mm Allen wrench.
  • Page 42 Side Guards Adjustable Fender Side Guard 1. Install post (B), post mount plate (A) and bolts (D) onto the fender (C) using a 3mm Allen wrench. NOTE: There are three mounting positions that can be used. Pick the holes that put the fender in the desired position for the occupant.
  • Page 43 Side Guards Angle Adjustments The angle of the fender can also be changed to align the fender if the profile of the tire if needed. 1. Remove the four bolts from the post mount with a 3mm Allen wrench. 2. Rotate the fender, either way, to align the fender with the profile of the tire. 3.

  • Page 44: Ae. Transit

    Transit Rogue 2 NOTE: See the Backrest section of this technical manual for full instructions on how to install the transit back plate. An exploded image is shown below as reference, but the full instructions are found in the Backrest section.
  • Page 45 Transit Original Backrest Design New Backrest Design 3. Install new backrest by installing pivot (F) into new backrest tubes and securing with bolt (E), back plate (D), two saddles (C), washer (B) and nut (A) using a 5mm Allen wrench and an 8mm wrench. Repeat on opposite side.

  • Page 46: Af. Hybrid Angle Adjustable Footrest

    Transit 6. Install two bolts (J & K), two lock washers (F & I), arc adjustment cam (H), washer (E) and strike hex (D) using a 3mm and 4mm Allen wrench along with a 10mm wrench. NOTE: The angle of the backrest can be adjusted using the different arc adjustment cam holes. Choose the configuration that works best for the chair user.

  • Page 47: Ag. Angle Adjustable Footrest

    Angle Adjustable Footrest 1. Install the footrest extension tubes (A) into the footrest adjustable clamp (G). 2. Install the footplate (E) onto the clamp and secure with two screws (D) and two nuts (H) using a 5mm Allen wrench and a 10mm wrench. If a riser (F) is being used to elevate the footrest platform, install between the footrest platform and the footrest adjustable clamp.

  • Page 48: Ah. Angle Adjustable Flip Under Footrest

    Angle Adjustable Flip Under Footrest 1. Install the footrest tubes (A & D) through the pivots (B) into the footrest flip stop clamp (C). NOTE: The footrest tube and the footrest tube offset are shown below. The installation process is the same for both footrest tubes.

  • Page 49: Ai. High Mount Angle Adjustable Footrest

    High Mount Angle Adjustable Footrest 1. Install the footrest tubes (A) into the footrest adjustable clamp (B) and secure by installing the footrest platform (C) onto the clamp with two screws (D) and two nuts (E) using a 5mm Allen wrench. 2.

  • Page 50: Aj. High Mount Angle Adjustable Flip Under Footrest

    High Mount Angle Adjustable Flip Under Footrest 1. Install the pivots (B) and clamp (D) onto the footrest tube (A) and secure with two screws (C) using a 5mm Allen wrench. 2. Install the bracket (F) onto the end of the footrest tube and secure with screw (E) using a 4mm Allen wrench.

  • Page 51: Ak. Adjusting The Footrest

    Adjusting the Footrest NOTE: Some footrests are adjusted by moving the clamps they are attached with up or down. The standard footrest adjustment is shown below. Height Adjustment of Footrest 1. Locate the set screw on each side of the frame. 2.

  • Page 52: Am. Anti-Tips

    Anti-Tips NOTE: To ensure safe use, verify that the distance between the footplate and the ground is greater than or equal to 2.5" and always look ahead for potential obstructions or surface transitions. NOTE: After any adjustment, ensure anti-tips clear the wheels as shown below. 1.

  • Page 53: An. Rogue Xp 5Th Wheel

    Rogue XP 5th Wheel Standard 5th Wheel 1. Assemble the 5th wheel arm mount as shown below using two ½" wrenches. 2. Install the caster (D) into the 5th wheel mount forks with two screws (A), threaded barrel (B) and two caster spacers (C) using two 4mm Allen wrenches.
  • Page 54 Rogue XP 5th Wheel 3. Center the 5th wheel mounting clamp and secure in place by installing three screws (A & B) using a 4mm Allen wrench. Install the 5th wheel into the clamp and ensure the detent buttons "click" or lock into place.
  • Page 55 Rogue XP 5th Wheel 2. Install the caster (D) into the 5th wheel mount forks with two screws (A), threaded barrel (B) and two caster spacers (C) using two 4mm Allen wrenches. 3. Center the dynamic 5th wheel mounting clamp and secure in place by installing two screws (D), two washers (B) and two nuts (A) using a 5mm Allen wrench and a 10mm wrench.
  • Page 56 Rogue XP 5th Wheel Inserting and Removing the Dynamic 5th Wheel 1. To remove, pull the release knob (A) to disengage the locking pin and slide assembly out of the tubular receiver (B). 2. To insert assembly, pull release knob (A) and insert assembly into tubular receiver (B). 3.
  • Page 57 Rogue XP 5th Wheel Adjusting Spring Force 1. Remove Dynamic 5th wheel assembly from chair. 2. Loosen 6mm screw located on the underside of assembly (A). 3. To decrease spring rate, slide screw and elastomer away from caster fork assembly. To increase spring rate, slide screw and elastomer towards caster fork assembly.

  • Page 58: Ao. Wheel Locks

    Wheel Locks See image below for information on the types of wheel locks available. Installation of the wheel lock clamps is on the next page. The Under Seat Scissor Lock always comes assembled so it is not shown below. Push to Lock Flush Mount Low Profile Scissor Lock Extension Bar Short Thro Scissor Locks...
  • Page 59 Wheel Locks Installing Wheel Lock Clamps 1. The wheel lock assemblies with the wheel lock bars are mounted onto the chair using the wheel lock clamps (C & D). There are two types of wheel lock clamps that are shown below. Install hardware with the wheel lock bar and chair frame in position using a 5mm Allen wrench and a 6mm Allen wrench.

  • Page 60: Ap. Reversing Wheel Lock

    Reversing Wheel Lock 1. Identify the type of wheel lock on the chair. Short Thro Scissor Lock Low Profile Scissor Lock Push and Pull to Push to Lock Flush Mount Wheel Lock Lock Wheel Locks 2. Remove wheel lock (D) and wheel lock bar (E) from clamp (C) by removing the two bolts (A) and two lock washers (B) with a 5mm Allen wrench.
  • Page 61 Reversing Wheel Lock 3. Remove the wheel lock assembly from the wheel lock bar. For a low profile scissor lock, use a 5mm Allen wrench to remove the two bolts. For the short throw and push to lock flush mount, remove hardware using a 4mm Allen wrench and a 10mm wrench.
  • Page 62 Reversing Wheel Lock 5. Reinstall the wheel lock assembly onto the wheel lock bar. For a low profile scissor lock, use a 5mm Allen wrench to install the two bolts. For the short throw and push to lock flush mount wheel locks, install hardware using a 4mm Allen wrench and a 10mm wrench.

  • Page 63: Aq. Center Of Gravity Adjustment

    Center of Gravity Adjustment You can adjust your center of gravity by moving the two rear tower index clamps (A) forward or rearward on the seat tube (B). Moving the rear tower index clamps forward shortens the wheelbase and lightens the front end, making your chair more maneuverable.

  • Page 64: Ar. Seat Height Adjustment

    Seat Height Adjustment WARNING: Repairs and adjustments not made by a qualified technician working for an authorized Ki Mobility Dealer can result in poor performance or failure of the device which may cause serious injury or death. ROGUE 2 STANDARD...

  • Page 65: As. Setting Toe To Zero

    Seat Height Adjustment Front Seat Height The front seat height can be adjusted in ½" increments by repositioning the caster wheel within the fork. 1. Use two 4mm Allen wrenches to remove the cap screws and push the internally threaded axle from one hole location and move up or down to the desired location.

  • Page 66: At. Wheelbase Width Adjustment

    Wheelbase Width Adjustment Adjusting the wheelbase width allows the rider the option to move the wheels closer or further away from the hips. It also compensates for camber adjustment and gives the proper wheel spacing to maximize pushing efficiency. To Adjust the Wheelbase Width 1.

  • Page 67: Au. One Arm Drive (Oad)

    One Arm Drive (OAD) Installation 1. Remove wheels, camber tube and index tower assembly by removing two bolts (A) at the top of the index towers on each side using a 4mm Allen wrench. 2. Assemble the camber mount tubes to the towers with the brackets and hardware shown below. Ensure both sides are installed in the same positions.
  • Page 68 One Arm Drive (OAD) 4. Before fully tightening, install the OAD drive shaft (A) into the two axle mounts. NOTE: Visit the parts manual for full sizing and hardware guides. 5. Install the OAD wheels on both sides of chair. Install the OAD wheel with the handrim (A) on the desired drive side.

  • Page 69: Av. Growing Your Rogue Xp In Width

    Growing Your Rogue XP in Width NOTE: Visit the tutorial page at kimobility.com for the growth adjustment video. It is recommended that you follow the below sequence of adjustments when growing your Rogue XP in width. Remove the following assemblies from chair in order listed: 1.

  • Page 70: Ax. Drum Brake - Rogue Xp

    Drum Brake - Rogue XP NOTE: Remove wheels and axle sleeves before beginning the drum brake instructions. 1. Install the drum brake adapter (D) to the drum brake rotor (C or I) with bolt (A), washer (B) and nut (E) using two 10mm wrenches.
  • Page 71 Drum Brake - Rogue XP 7. Route the cable down the backrest cane to the drum brake. 8. Thread the end of the the cable through the hole in the pinch bolt and tighten after removing all play from the cable. 9.

  • Page 72: Ay. Ergo Grip Assembly

    Ergo Grip Assembly Installation NOTE: The Ergo Grips must be at room temperature prior to installation. 1. Ensure that the old grip has been completely removed and the push handle tube is clean and dry. 2. Apply isopropyl alcohol wipes (70%) to push handle tube and inside of Ergo Grip. 3.
  • Page 73 Ki Mobility 5201 Woodward Drive Stevens Point, Wisconsin 54481 715-254-0991 www.kimobility.com DCN1032.6...

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