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Summary of Contents for Felder G 330
- Page 1 User Manual Translation Throughfeed edgebander with chain feeder and glue pot G 330 / G 360 Keep this manual handy and in good condition for continual reference! Dok.ID: 210010-904_02 • Englisch • 2018-03-02...
- Page 2 Edgebander G 330 / G 360 FELDER A product of the FELDER GROUP © FELDER Maschinenbau KR-Felder-Straße 1 A-6060 Hall in Tirol Tel.: +43 (0) 5223 58 50 0 Fax: +43 (0) 5223 56 13 0 Email: info@felder.at Internet: www.felder.at...
- Page 3 Edgebander G 330 / G 360 Note: Year of construction The machine number of this machine will be printed on this operating manual The final two digits of the machine number show the year of construction of this machine e.g. XXX.XX.XXX.18 -> Year of manufacture 2018 Attention! The machine must be inspected immediately upon arrival.
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Page 4: Table Of Contents
Edgebander G 330 / G 360 Table of contents 1 General ......................6 1.1 Symbol legend .......................6 1.2 Information about the manual ..................6 1.3 Spare parts ........................6 1.4 Liability and warranty .....................7 1.5 Copyright ........................7 1.6 Warranty notice ......................7 1.7 Disposal ........................7 2 Safety ...................... - Page 5 Edgebander G 330 / G 360 Table of contents 8 Inspecting and adjusting settings - Units ............28 8.1 Safety instructions ......................28 8.2 Adjusting the height of the pressure bar................29 8.3 Edge tape feeding ......................30 8.4 Glue pots and settings ....................31 8.4.1 Setting the glue quantity ...................32...
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Page 6: General
Edgebander G 330 / G 360 General 1 General 1.1 Symbol legend Important technical safety instructions in this manual are In all these particular cases, special attention must be marked with symbols. paid in order to avoid accidents, injury to persons or These instructions for work safety must be followed. -
Page 7: Liability And Warranty
Edgebander G 330 / G 360 General 1.4 Liability and warranty The contents and instructions in this manual were modifications and may therefore deviate from the descrip- compiled in consideration of current regulations and tions, instructions and images contained in the manual. -
Page 8: Safety
These must be kept visible and must not be removed. 2.1 Intended use The FELDER G 330 - G 360 is part of the automatic with the express written consent of the manufacturer. edgebander family, which applies edging to solid wood... -
Page 9: Responsibilities Of The Operator
Edgebander G 330 / G 360 Safety 2.4 Responsibilities of the operator This manual must be kept in the immediate vicinity of cident prevention regulations, general safety regulations the machine and be accessible at all times to all persons and current environmental stipulations that apply to the working on or with the machine. -
Page 10: Personal Protective Equipment
Edgebander G 330 / G 360 Safety 2.7 Personal protective equipment The user must wear suitable clothing when operating the Particular attention should be paid to belts, scarves, back machine as protection against moving machine parts. belts, necklaces, bracelets, long hair etc. Such items may... -
Page 11: Machine Hazards
Edgebander G 330 / G 360 Safety 2.8 Machine hazards The machine has undergone a hazard analysis. The properly. design and construction of the machine are based on the Nevertheless, there are some remaining risks that must be results of this analysis and correspond to state-of-the-art considered. -
Page 12: Declaration Of Conformity
Edgebander G 330 / G 360 Declaration of Conformity 3 Declaration of Conformity EG-Declaration of Conformity according to Machine Guidelines 2006/42/EG We hereby declare that the machine indicated below, which corresponds to the design and construction of the model we placed on the market, conforms with the health and safety requirements as stated by the EC. -
Page 13: Specifications
Edgebander G 330 / G 360 Technical specifications 4 Specifications 4.1 Dimensions and weight Absauganschluß Ø120 mm Ø120 mm Absauganschluß 1158 Connection dust-extraction Connection dust-extraction Anschluss Pneumatik Anschluss Pneumatik Compressed air connection Compressed air connection 2444 2 x Ø80 mm Absauganschluß... -
Page 14: Technical Features
Edgebander G 330 / G 360 Technical specifications 4.3 Technical features Edge thickness (G330 / G 360) 0,4 –5 mm Strip material (W x H) 5 x 49 mm Workpiece feed speed 8 m/min Feed motor performance 0,75 kW Total installed power lt. -
Page 15: End Trimming Saw Unit
Edgebander G 330 / G 360 Technical specifications 4.3.3 End trimming saw unit Speed 9.000 rpm Motor 0,18 kW Tooth width H 3,2 Outer diameter of the standard blade 80 mm Bore 20 mm Number of teeth Z 16 4.3.4 Radius trimming unit Speed 12.000 rpm... -
Page 16: Noise Emission
Edgebander G 330 / G 360 Technical specifications 4.5 Noise emission The specified values are emission values and therefore and other ambient influences. The permissible workplace do not represent safe workplace values. Even though a values may also differ from country to country. Never-... -
Page 17: Assembly
Edgebander G 330 / G 360 Assembly 5 Assembly 5.1 Overview " $ % & / Fig. 5-1: Overview Heavy duty chain feeder Flush and radius trimming unit " Edgebanding material Radius scraping unit (Optional) • Coiled edgebanding material Flush scraping unit (Optional) •... -
Page 18: Electrical Control Panel - Standard Equipment
Digital temperature indicator Side Trimming Unit (only G 360) “+” and “–” set the value desired for SP1 and SP2 Heated guide ruler (only G 330) Enter key Infrared lamp (Optional / only G 360) Start/Stop buttons for the unit... -
Page 19: Transport, Packaging And Storage
Edgebander G 330 / G 360 Transport, packaging and storage 6 Transport, packaging and storage 6.1 Safety instructions Warning! Risk of injury! There is a risk of injury as a result of falling parts while transporting, loading or unloading the machine. -
Page 20: Transport Inspection
Edgebander G 330 / G 360 Transport, packaging and storage 6.2 Transport inspection Upon arrival, inspect the shipment to ensure that it is scope of the damage on the transport documents/ complete and has not suffered any damage. Any delivery note. Initiate the complaint process. -
Page 21: Transport
Edgebander G 330 / G 360 Transport, packaging and storage 6.5 Transport Attention! Transport the machine according to the enclosed transport and assembly instructions! Attention! Before lifting the machine, ensure that moveable machine parts are blocked for transport purposes. The machine can be transported with a forklift truck (insert the forks into the fork opening in the centre of the machine). -
Page 22: Setup And Installation
Edgebander G 330 / G 360 Setup and installation 7 Setup and installation 7.1 Safety instructions Warning! Risk of injury! Improper assembly and installation can lead to serious physical injury or equip- ment damage. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions. -
Page 23: Setup
Edgebander G 330 / G 360 Setup and installation 7.2 Setup Installation site requirements: • • Sufficient stability and load-bearing capacity of the The installation site must be dry and weatherproof. working area (approx. 800 kg/m²). • Even, non-slip work surface. -
Page 24: Compressed Air Supply Connection
Edgebander G 330 / G 360 Setup and installation 7.3 Compressed air supply connection Attention! Compressed air must be free of oil, condensate and particles according to: ISO 8573-1 5-4-3 Maximum limit pressure: 7 bar > 7 bar : The pneumatic system is being vented. -
Page 25: Dust Extractors
Edgebander G 330 / G 360 Setup and installation • It is strictly prohibited to earth the neutral wire. The main power system must be provided with a neutral and an efficient earth line. Open the electrical control panel. Insert the main cable line inside the cable grip on the machine frame. -
Page 26: Dust Extraction Port
Open the lid once the extraction system is switched off and remove the shavings. Central Fig. 7-4: dust extractors– Extraction port with diameter 120 mm (G 330 / G 360) " Scraper cuttings collection box (Optional) 2x extraction ports with diameter 80 mm (G360) Fig. - Page 27 Edgebander G 330 / G 360 Setup and installation...
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Page 28: Inspecting And Adjusting Settings - Units
Edgebander G 330 / G 360 Inspecting and adjusting settings 8 Inspecting and adjusting settings - Units 8.1 Safety instructions Warning! Risk of injury! Improper adjustment and setup work can lead to serious physical injury or material damage. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions. -
Page 29: Adjusting The Height Of The Pressure Bar
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.2 Adjusting the height of the pressure bar Attention! Risk of material damage! 1) This setting has to be exact. 2) If the panel thickness is set incorrectly, the working cycle is changed and the workpieces may be damaged! 1. -
Page 30: Edge Tape Feeding
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.3 Edge tape feeding This unit's function is to bring together the edging materi- The workpiece movement over the copy roller on the al with the workpiece. chain conveyor (Pos. 2) moves the tape feeding roller (Pos. -
Page 31: Glue Pots And Settings
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.4 Glue pots and settings Switch the machine off and ensure that it cannot be swit- ched on again. Open the rear access door. 1. Remove the glue pot lid. -
Page 32: Setting The Glue Quantity
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.4.1 Setting the glue quantity To increase the quantity of glue, turn the knob in an anti-clockwise direction, and to reduce the quantity, turn the knob clockwise. When adjusting, it is advisable to increase the glue gradually. -
Page 33: Side Trimming Unit (Optional - G 360)
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.5 Side Trimming Unit (Optional - G 360) Note: Exchanging Shaper - See chapter entitled: Maintenance/Service 8.5.1 Operation The side trimming unit consists of two motor-driven moulders with a diameter = 60 H49 Z2+2. Both "... -
Page 34: Setting The Guillotine Shears
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.6 Setting the guillotine shears The guillotine shears cut off the edge material at a certain distance from the end of the panel. This unit is only used for veneer, melamine, PVC, ABS, polyester edging in coils and with a diameter of 3 mm. -
Page 35: Setting The Protruding Edging - End Trimming Unit
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.9 Setting the protruding edging - End trimming unit Note: This unit is used to remove the protruding tape (at the outset and the end). Once the tape has been cut flushly, the tip saw unit returns to its exit position. -
Page 36: Combination Milling Unit
Bottom flush trimmer Fig. 8-14: Flush trimming unit Warning! Risk of injury!/Risk of material damage! Shaping tools must be handled with special care. We recommnend using exclusively original FELDER tooling (see FELDER Catalogue). Note: Exchanging Shaper - See chapter entitled: Maintenance/Service... -
Page 37: Height Adjustment - Setting The Protruding Edge
Inspecting and adjusting settings 8.10.2 Height adjustment - Setting the protruding edge Note: The setting is carried out by FELDER employees on delivery. Note: Proceed very cautiously with the settings described here. The given values are recommended values and must be tested using sample workpieces. -
Page 38: Setting The Cutting Depth
Inspecting and adjusting settings 8.10.3 Setting the cutting depth Note: The setting is carried out by FELDER employees on delivery. Note: Proceed very cautiously with the settings described here. The given values are recommended values and must be tested using sample workpieces. -
Page 39: Flush Milling Adjustment
Inspecting and adjusting settings 8.10.4 Flush milling adjustment Note: The setting is carried out by FELDER employees on delivery. Note: Proceed very cautiously with the settings described here. The given values are recommended values and must be tested using sample workpieces. -
Page 40: Radius Scraping Unit, Glue Scraping Unit (Optional)
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.11 Radius scraping unit, glue scraping unit (Optional) 8.11.1 Radius scraping unit Attention! Risk of material damage! 1) This setting has to be exact. 2) Only use this unit on PVC edging! The scraping knives and/or the workpieces may be damaged if the setting is incorrect or if material other than PVC is used. -
Page 41: Flush Scraping Unit (Optional)
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.11.2 Flush scraping unit (Optional) Attention! Risk of material damage! 1) This setting has to be exact. 2) Only use this unit on PVC edging! The scraping knives and/or the workpieces may be damaged if the setting is incorrect or if material other than PVC is used. -
Page 42: Setting The Buffing Unit (Optional)
Edgebander G 330 / G 360 Inspecting and adjusting settings 8.12 Setting the buffing unit (Optional) Attention! Risk of material damage! The edging material and/or the workpieces may be damaged if the buffing brushes are too inclined. Note: Change the buffing brushes - See chapter entitled: Maintenance / Service The unit is made up of two independent electric motors, which are equipped with cotton brushes. - Page 43 Edgebander G 330 / G 360 Inspecting and adjusting settings...
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Page 44: Using The Controls
Use the arrow keys to scroll through parameters: 3. Save changes with >OK< key and exit menu. Display of the maintenance intervals (Countdown) The setting is carried out by FELDER employees on delivery. The following value appears in the display >LUB<: Reset meter: OFF key - press and hold (approx. -
Page 45: Setting The Glue Temperature
Edgebander G 330 / G 360 Using the controls 9.3 Setting the glue temperature Note: The machine has an automatic temperature reduction system: If the machine is idle for 20 minutes the temperature will reduce automatically to the SP2 value specified. -
Page 46: Service
Edgebander G 330 / G 360 Maintenance/Service 10 Service As part of the machine maintenance, the whole machine, Abide by the laws of the country in which the machine including the safety devices, must be checked regularly is used regarding the disposal of products used to clean for damage. -
Page 47: Cleaning And Lubrication
Edgebander G 330 / G 360 Maintenance/Service 10.3 Cleaning and lubrication Attention! Risk of material damage! The following maintenance has to be carried out according to the instructed time intervals! Note: The following value appears in the display >LUB<. (Display of the maintenance intervals) Lubricate the machine after every 24 to 32 operating hours of intensive use. -
Page 48: Lubrication - End Trimming Unit
Edgebander G 330 / G 360 Maintenance/Service 10.3.1 Lubrication - End trimming unit 1. Switch the machine on and let it warm up to its ope- rating temperature. 2. Switch the machine off and ensure that it cannot be switched on again. -
Page 49: Cleaning And Lubrication - Chain Feeder
Edgebander G 330 / G 360 Maintenance/Service 10.3.3 Cleaning and lubrication - Chain feeder Items required: • Cleaning cloths • Multi-purpose grease • Brush 1. Move the pressure bar right up to the top (Max. workpiece height) 2. Switch the machine off and ensure that it cannot be switched on again. -
Page 50: Cleaning The Units
Edgebander G 330 / G 360 Maintenance/Service 10.3.5 Cleaning the units Attention! Risk of material damage! Do not use compressed air as this will blow dust and shavings into the diverse ball bearings and guides. Remove dust and shavings with a dust extractor. -
Page 51: Replacing The Burnt Glue
Edgebander G 330 / G 360 Maintenance/Service 10.4 Replacing the burnt glue Warning! Risk of burns and serious injuries! During filling and re-filling, periodic maintenance and whilst cleaning the glue pot, be aware that the glue has an operational temperature of 200°C. -
Page 52: Safety Instructions About The Hot Melt Adhesives
Edgebander G 330 / G 360 Maintenance/Service 10.4.3 Safety instructions about the hot melt adhesives Environmentally Harmful Do not smoke unfriendly Excerpt from the safety data sheets Please read the complete data sheet of each hot melt adhesive! Application purpose: EVA - Glues (ethylene vinyl acetate) - Basic adhesive PUR - Glues (Polyurethane) - Adhesive with high heat resistance and humidity resistance. -
Page 53: Changing The Saw Blade - End Trimming Unit
Edgebander G 330 / G 360 Maintenance/Service 10.5 Changing the saw blade - End trimming unit Warning! Risk of injury!/Risk of material damage! Handle the saw blades carefully to avoid injuring your hands and damaging the cutting edges. Respect the general safety rules. -
Page 54: Exchanging Shaper - Combination Trimming Unit
Warning! Risk of injury! Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling. We recommnend using exclusively original FELDER tooling (see FELDER Catalogue). Note: Once the tools have been changed: Check the flush trimming unit calibration and/or adjust. -
Page 55: Change The Tool - Scraping Unit
Warning! Risk of injury! Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling. We recommnend using exclusively original FELDER tooling (see FELDER Catalogue). Note: once the tools have been changed: Control or adjust the scraping unit calibration. -
Page 56: Exchanging Shaper - Premilling Unit
10.8 Exchanging Shaper - Premilling unit Warning! Risk of injury! Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling. We recommnend using exclusively original FELDER tooling (see FELDER Catalogue). Note: See technical data for the authorised milling tools. -
Page 57: Guillotine Unit - Replacing, Sharpening And Lubricating The Blades
Edgebander G 330 / G 360 Maintenance/Service 10.9 Guillotine unit - Replacing, sharpening and lubricating the blades Respect the general safety rules. See chapter entitled >10.1 Safety instructions< Wet the trimming knife and its guidings with silicone-free oil. When lubricating with silicone-free oils, completely dry the cutting shears with a cloth. -
Page 58: Replacing The Buffing Pads - Buffing Unit
Edgebander G 330 / G 360 Maintenance/Service 10.10 Replacing the buffing pads - Buffing unit Attention! Risk of material damage! Remove one set of buffers at a time to avoid putting the motors back in the wrong place. The screw of the bottom buffer has a left-hand thread. - Page 59 Edgebander G 330 / G 360 Maintenance/Service...
- Page 60 FELDER Maschinenbau KR-Felder-Straße 1 A-6060 Hall in Tirol Tel.: +43 (0) 5223 / 58 50 0 Fax: +43 (0) 5223 / 56 13 0 Email: info@felder.at Internet: www.felder.at...
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