BPC BPC635-01 User Manual

Battery cabinet
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BPC635-01
PPBC40100 BATTERY CABINET
USER MANUAL

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Summary of Contents for BPC BPC635-01

  • Page 1 BPC635-01 PPBC40100 BATTERY CABINET USER MANUAL...
  • Page 2: Table Of Contents

    Contents CHAPTER 1 – SAFETY WARNINGS ......................3 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL ............... 3 1.2 BATTERY SAFETY ..........................3 CHAPTER 2 – OVERVIEW ........................... 4 2.1 Mechanical Information ........................4 2.2 Fuse Holder ............................5 CHAPTER 3 – POWER RATING........................6 CHAPTER 4 –...
  • Page 3: Chapter 1 - Safety Warnings

    CHAPTER 1 – SAFETY WARNINGS Read the following safety information carefully before you install or operate the BPC PPBC40100 Battery Cabinet equipment and keep this manual within easy access of the equipment for future reference. 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL...
  • Page 4: Chapter 2 - Overview

    CHAPTER 2 – OVERVIEW 2.1 MECHANICAL INFORMATION  Dimension : 1080 mm(D)*647 mm(W)*2010 mm(H)  Empty Cabinet Weight :260 Kgs...
  • Page 5: Fuse Holder

    2.2 FUSE HOLDER There are two variants of fuse systems for the PPBC40100 cabinets: UPS - 3 POLE FUSING NH00 Fuse holder with 160A DC rated fuses EMRGENCY LIGHTING – 3 POLE FUSING WITH 120V FUSE SEPERATION 22 x 58 Fuse holder with 100A DC rated fuses...
  • Page 6: Chapter 3 - Power Rating

    CHAPTER 3 – POWER RATING The Battery cabinet is designed for multiple battery combinations for UPS installations: AC load Rating Total End of DC current AC load Rating Total based on 1.7 Battery +/- discharge rating based on 1.65 Blocks (KW) voltage (DCA)
  • Page 7: Chapter 4 - Various Installation Designs

    CHAPTER 4 – VARIOUS INSTALLATION DESIGNS The battery cabinet has been designed to hold various battery models and sizes, see below for battery designs: BATTERY BATTERY QTY OF BATTERIES BATTERY CABLE QTY OF DESIGN MODEL CABINETS CURRENT DN2194 – P1 PSLW780 40 (+/-20) CK-PPBB40100-4...
  • Page 8: Chapter 5 - Positioning

    CHAPTER 5 – POSITIONING 5.1 ENVIRONMENT The battery will produce a small amount of hydrogen and oxygen at the end of charging. Therefore, it must be ensured that the fresh air ventilation of the battery installation environment meets the requirements of EN 50172-2012 electrical installation, battery construction and acceptance specifications.
  • Page 9: Clearance

    5.2 CLEARANCE Front = 1000mm Side = 100mm Rear = 0mm REAR = 0mm Top = 300mm SIDE = 100mm SIDE = 100mm FRONT = 1000mm 5.3 STORAGE If immediate installation not required, you must store the Batteries with original packing indoors, to avoid any damp or overheating.
  • Page 10: Chapter 6 - Installation

    CHAPTER 6 – INSTALLATION This chapter provides details of the battery installation. 6.1 INITIAL There are 6 battery levels within the battery cabinet marked Level 1 (L1) to Level 6 (L6)
  • Page 11: Install

    6.2 INSTALL 6.2.1 STEP 1 – REMOVE FRONT DOOR AND INTERNAL PANELS Pull out the latch from door hinge then remove the front door.
  • Page 12: Step 2 - Remove Side Covers

    6.2.2 STEP 2 – REMOVE SIDE COVERS Unscrew the M4 screws (16 pcs) by cross screwdriver and then remove the side panels. This is only required if access to sides is necessary – the cabinet is designed to be built from front only. 6.2.3 STEP 2 –...
  • Page 13: Step 4 - Install Dc Fuse System

    6.2.4 STEP 4 – INSTALL DC FUSE SYSTEM Within the cable kit is provided fuse holder for the cabinet, install the fuse holder to the lower section of the cabinet as per the drawings. 6.2.5 STEP 4 – INSTALL BATTEREIS TO BOTTOM SHELF (L1) Install batteries from bottom shelf and then insert shelves and build upwards, follow battery build drawing shown in end of the user manual:...
  • Page 15: Step 5 - Install Side Panels

    6.2.6 STEP 5 – INSTALL SIDE PANELS 6.2.7 STEP 6 – INSTALL FRONT COVERS...
  • Page 16: Step 7 - Fit Front Door

    6.2.8 STEP 7 – INSTALL FRONT DOOR...
  • Page 17: Chapter 7 - Warranty Terms

    The effective current Ieff can be measured with an AC clamp-on ammeter or similar. j) BPC PSLOGGER – For all hardwired systems a BPC PSLOGGER must be installed, 1 per battery cabinet. The PSLOGGER must be set up to continuously record the temp and discharges of a battery. Data must be sent to helpdesk for warranty claim <9Ah.
  • Page 18 BUT NOT LIMITED TO DAMAGES FOR LOST PROFITS OR GOODWILL. b) BPC makes no warranty and shall have no obligation for any damage to the Product caused by or resulting from abuse, misuse, neglect or any unauthorized repairs, maintenance or alterations of the Product.
  • Page 19: Chapter 8 - Battery Layout Drawings

    CHAPTER 8 – BATTERY LAYOUT DRAWINGS...

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