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YPP6300 Pulse Input Rate/Totalizer, Counter
and Tachometer
Instruction Manual
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1/8 DIN Digital Panel Flow Rate/Totalizers and Tachometer with NEMA 4X, IP65 Front
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Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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5, 10 or 24 VDC Flowmeter Power Supply
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Display Rate (Speed) & Total at the Same Time
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Rate (Speed) in Units per Second, Minute, Hour, or Day
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Total, Grand Total or Non-Resettable Grand Total
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Front Panel or Remote Total Reset
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Password Protection for Total Reset
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Total Stored in Non-Volatile Memory
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Assign Any Relay for Rate (Speed) or Total
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4-20 mA Output for Rate (Speed) or Total
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Sampling Relay
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Gate Function for Rate (Speed) Display of Slow Pulse Rates
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K-Factor, Internal Scaling, or External Calibration
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4-20 mA Output Option Converts the Pulse Input to an Isolated 4-20 mA Output
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Input
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External 4-Relay & Digital I/O Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
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Summary of Contents for YOKOGAWA YPP6300-7H0
- Page 1 External 4-Relay & Digital I/O Modules • RS-232 & RS-485 Serial Communication Options with Modbus RTU • Password Protection • NEMA 4X Enclosures for up to Two Meters • 3-Year Warranty YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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Page 2: Programming Software
Anyone using this product for such applications The easiest and quickest way to program your does so at his/her own risk. Yokogawa shall not YPP6300 meter is to use the FREE PROPLUS be held liable for damages resulting from such programming software. -
Page 3: Table Of Contents
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Pulse Input ...................... 8 Rate/Totalizer ....................8 Relays ......................9 Isolated 4-20 mA Transmitter Output ............9 USB Connection ................... - Page 4 YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relay and Alarm Operation Diagrams ............29 High Alarm Operation (Set > Reset) .............. 29 Low Alarm Operation (Set < Reset) ............29 High Alarm with Fail-Safe Operation (Set > Reset) ........29 Low Alarm with Fail-Safe Operation (Set <...
- Page 5 YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Table of Figures Figure 1: 1/8 DIN Panel Cutout and Mounting ..........12 Figure 2: Meter Dimensions - Side View ............12 Figure 3: Meter Dimensions - Top View ............12 Figure 4: Flowmeter Supply Voltage Selection ..........
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Page 6: Introduction
Options Installed Model Model other devices. An additional isolated 24 VDC power YPP6300-6H0 YPP6300-7H0 No options supply is included with the 4-20 mA output option. A YPP6300-6H2 YPP6300-7H2 2 relays digital input is standard. YPP6300-6H3 YPP6300-7H3 4-20 mA output... -
Page 7: Specifications
PROPLUS software, or Modbus Warranty 3 years parts & labor. See Warranty registers. Information and Terms & Conditions on www.yokogawa.com/us for complete Recalibration All ranges are calibrated at the factory to details. read frequency in Hz. No recalibration required. -
Page 8: Pulse Input
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Pulse Input Rate/Totalizer Inputs Field selectable: Pulse or square wave Display Display lines 1 & 2 may be assigned to 0-5 V, 0-12 V, or 0-24 V @ 30 kHz; Assignment rate, total, grand total, alternate rate/total, TTL;... -
Page 9: Relays
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A Output Rate/process, total, grand total, max, min, @ 30 VDC and 125/250 VAC resistive load; set points 1-8, Modbus input or manual Source 1/14 HP (≈... -
Page 10: Usb Connection
Delay Note: Refer to the PROPLUS Modbus Register Tables Reset total, remote operation of front-panel Function located at www.yokogawa.com/us for details. buttons, acknowledge/reset relays, reset max/min values. See Function Keys & Digital I/O Available Settings on page 39 for PROPLUS Software a complete list of capabilities. -
Page 11: Compliance Information
EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & C-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment UL File Number E348677 Safety Information Front Panel UL Type 4X, NEMA 4X, IP65; panel... -
Page 12: Panel Mounting Instructions
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1: 1/8 DIN Panel Cutout and Mounting below for more details. -
Page 13: Installation Overview
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”... -
Page 14: Flowmeter Supply Voltage Selection (P+, P-)
1 2 3 4 5 6 7 8 • DO NOT connect any equipment other than SWITCH M-LINK POWER Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise Figure 5. YPP6300-##0 Connectors Label damage will occur to the equipment and the meter. -
Page 15: Power Connections
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Power Connections +5 V 4.7 k-ohm INPUT SIGNAL Internal pull-up S+ S- Power connections are made to a two-terminal PNP NPN connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and - SWITCH symbols are only a suggested wiring convention. -
Page 16: Switching Inductive Loads
Figure 20: Low Voltage DC Loads Protection RC Networks (Snubbers) Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901. Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load. -
Page 17: External Relay & Digital I/O Connections
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and digital I/O expansion modules as interlock relay(s). -
Page 18: Setup And Programming
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators The meter may either be scaled (SCALE) without applying an input, calibrated (Cal) by applying an input, or you may use the K-Factor menu to match the rate/totalizer with a flowmeter’s k-factor (pulse/unit of measure). -
Page 19: Display Functions & Messages
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and GT rst Grand total Program grand total reset... - Page 20 YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description RSt 1 Gtotal Reset 1 Program reset point 1 Grand total Set or enter password for password manual reset RLY 2...
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Page 21: Main Menu
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons. Press Right arrow to select next digit •... -
Page 22: Setting Up The Rate/Totalizer Meter (Setup)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Input Signal (Input) Setting Up the Rate/Totalizer There is a switch, located to the right of the input Meter (setup) connector, which must be configured according to the The Setup menu is used to select: input level and type. -
Page 23: Setting The Display Units Or Custom Tags (Units)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Decimal Point (dEc pt) Setting the Display Units or Custom Tags (units) The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, Use this menu to enter the unit or custom tag that will and grand total decimal points are independent. - Page 24 YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual K-Factor Calibration (Factor) Error Message (Error) An error message indicates that the calibration or scaling The meter may be calibrated using the K-Factor process was not successful. After the error message is function.
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Page 25: Calibrating The Meter With External Source (Cal)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Time Base Calibrating the Meter with External The time base is the amount of time over which the Source (Cal) rate parameter should accrue. For example, if the rate was ten and the time base was in minutes, then the To scale the meter without a signal source, refer to total would increase by ten every one minute. -
Page 26: Setting The Display Parameter & Intensity (Dsplay)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual After setting up the input and the display, press the Setting the Display Parameter & Menu button to exit programming and skip the rest of Intensity (dsplay) the setup menu. Press the Menu button again and the Display line 1 (line 1) can be programmed to Up arrow to reach the Program menu and complete display:... -
Page 27: Setting The Relay Operation (Relay)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relay Assignment (Assign) Setting the Relay Operation The relays can be assigned to any of the following (relay) parameters: This menu is used to set up the operation of the Rate for low or high alarm indication relays. -
Page 28: Programming Set And Reset Points
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programming Set and Reset Setting Fail-Safe Operation Points In fail-safe mode of operation, the relay coil is energized when the process variable is within safe High alarm indication: program set point above reset limits and the relay coil is de-energized when the alarm point. -
Page 29: Relay And Alarm Operation Diagrams
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition. -
Page 30: Time Delay Operation
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Total Relay Sampling Operation Time Delay Operation The following graphs show the operation of the time Total Preset = 100 delay function. Sample Sample Sample Time Time Time Relay When the total reaches the preset, the relay trips and the sample time starts. -
Page 31: Relay Operation Details
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relay capabilities of the meter expand its installed, and provide status indication for the usefulness beyond simple indication to provide users following:... -
Page 32: Non-Latching Relay (Auto)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared). -
Page 33: Setting Up The Interlock Relay (Force On) Feature
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting Up the Interlock Relay Scaling the 4-20 mA Analog (Force On) Feature Output (Aout) Relays 1-4 can be set up as interlock relays. To set The 4-20 mA analog output can be scaled to provide up the relays for the interlock feature: a 4-20 mA signal for any display range selected. -
Page 34: Setting Up The Password (Pass)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will the programmed parameter settings and to program display the message Locd (Locked) when the Menu the non-resettable totalizer. -
Page 35: Advanced Features Menu
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Advanced Features Menu Display Parameter Action/Setting No PtS Number of Set meter for 2 to 32- To simplify the setup process, functions not needed points point linearization for most applications are located in the Advanced CutofF Cutoff Set low-flow cutoff... -
Page 36: Rounding Feature (Round)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Gate Function (Gate) Contact De-Bounce Filter (FiLter) The gate function is used for displaying slow pulse The filter function (FiLter) can be used for rates. Using the programmable gate, the meter is able applications where the meter is set up to count pulses to display pulse rates as slow as 1 pulse every 999.9 generated by switch contacts. -
Page 37: Modbus Rtu Serial Communications (Serial)
RS-485 option is required; see Ordering Information on page 6 for details. • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter. -
Page 38: Analog Output Programming (Aoutpr)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Analog Output Programming Analog Output Calibration Procedure (AoutPr) Wire the YPP6300 4-20 mA output to a current The Analog Output Programming menu is used to loop that includes a power supply (internal or program the behavior of the 4-20 mA output. -
Page 39: Programmable Function Keys User Menu (User)
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description Contrl Directly access the control menu The User menu allows the user to assign the front disabl Disable the selected function key or digital I/O panel function keys F1, F2, and F3, the digital input... -
Page 40: Meter Operation
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Meter Operation Maximum/Minimum Readings The max & min readings (peak & valley) reached by The meter accepts pulses (e.g. ±40mV to ±8V), the process can be displayed either continuously or square wave (0-5, 0-12V, or 0-24V), open collector momentarily: NPN, PNP, TTL, or switch contact signals and Display briefly by assigning to the F1-F3 function... -
Page 41: Troubleshooting
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual. - Page 42 YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings Parameter Display Default Setting Parameter Display Default Setting On 3 Display On delay relay 3 0.0 sec dSPLAY assignment Off 3 Off delay relay 3 0.0 sec Line 1...
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Page 43: Troubleshooting Tips
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 44: Sales And Technical Support
YPP6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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