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Related Manuals for REGLOPLAS P100L
Summary of Contents for REGLOPLAS P100L
- Page 1 P100L/P140L/P160L/P180L Operating Instructions...
- Page 2 The contents, however, do not constitute a binding obligation on the part of Regloplas AG and are subject to change without notice. © Copyright 2017 Regloplas AG...
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Page 3: Table Of Contents
RT100 Control System - Activating and Enabling Options ...... 15 Shutdown ....................15 Changing Consumers/Decommissioning .............. 16 Alarm Messages ....................16 Alarm list ....................... 16 Warnings ....................16 Alarms ...................... 17 System Errors/System Notes ..............20 Temperature Control Unit P100L/P140L/P160L/P180L Contents • i... - Page 4 Disposal ........................ 25 Maintenance Technical Data P100L/P140L ................26 Technical Data P160L/P180L ................27 Basic circuit diagram P100L (DK) ................ 28 Basic circuit diagram P140L ................. 29 Basic circuit diagram P160L ................. 30 Basic circuit diagram P180L ................. 31 Diagram (Pump capacity) ..................32 Diagram (Cooling capacity) ..................
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Page 5: General Safety Information
Failure to heed the information can result in property damage as well as minor or moderate personal injury! NOTE Denotes general information, useful advice to users and work recommenda- tions, which, however, do not have any influence on the safety and health of personnel. Temperature Control Unit P100L/P140L/P160L/P180L General Safety Information • 1... -
Page 6: Range Of Application
Safety Information General Information The Regloplas temperature control unit is safe to operate but can cause danger if it is used incorrectly or for a purpose other than its intended use. It should be noted that any such incorrect use or non-compliance... -
Page 7: Information For Operators And Personnel
If the temperature control unit is damaged, it must not remain in use; the defective part must be replaced or repaired immediately. Only original Regloplas replacement parts may be used. Damage due to use of third- party parts voids any and all warranty claims. -
Page 8: Using This Documentation
The corresponding additional documents are included with special versions of devices. Any additional documents sup- plement and/or replace the descriptions contained in this documentation, which are then either invalid or only conditionally valid. 4 • General Safety Information Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 9: Operating Instructions
General Introduction These operating instructions contain a detailed description of the Tem- perature Control Unit P100L/P140L/P160L/P180L as well as important in- formation for safe operation and optimal maintenance. The operating instructions must be kept near the temperature control unit and always be accessible to operating and maintenance personnel. -
Page 10: Start-Up
Any leaks in the temperature control circuit (temperature control unit, connect- ing lines, consumers, etc.) must be repaired immediately! The Regloplas AG leakage monitoring function does not constitute any kind of safety element and any warranty claim against Regloplas AG and its affiliated companies or representatives is excluded for the proper functioning, even in conjunction with a die-casting or injection moulding machine. -
Page 11: Operating Instructions
Descaling can be carried out using the Regloplas REG de- scaling unit (see the "Regloplas Temperature Control Technolo- gy" brochure, REG data sheet) Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions •... -
Page 12: Water Quality
• With flow temperature of up to 160 °C, so-called hardness stabi- lisers such as the RK 93 from Regloplas can be used. • With flow temperature of 180 °C or more, the water has to be de- salinated. - Page 13 Flow temperatures of 180 °C or more With a flow temperature of 180 °C or more, the water has to be desali- nated. Then a corrosion inhibitor such as RK HT from Regloplas has to be used to stabilise the pH level.
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Page 14: Connecting Lines
• Observe the applicable local laws and safety regulations when connect- ing to the mains 10 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 15: Operation Of The Temperature Control Unit
Scrolling through pages Setting the additional display Setting the parameters Selection of the device functions (toggling Alarm reset and alarm history SP1/SP2, drainage by suction, leak-stop) Button ON/OFF Status LEDs Normal mode Warning Alarm Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions • 11... -
Page 16: Device Functions
RCD control knob. This setting is also possible in the parameter positions. The set-point values can be selected through an external digital signal. 12 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 17: Parameter Menu
The temperature control unit switches off automatically after the set period (draining time) has elapsed. Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions • 13... -
Page 18: Operation With Code/Password
User password - Default 0000 (switched off) • Technician password - Default 0100 • Service password - only for personnel trained by Regloplas • NOTE It is strongly recommended that an operator password should be set up when commissioning the temperature control unit! Operation with Timer The RT100 control system has an integrated real-time clock. -
Page 19: Save/Reset Of The Setting Values
OFF appears on the display The pump continues to run. The unit cools down until the tem- • perature of the heat transfer medium has reached the pro- Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions • 15... -
Page 20: Changing Consumers/Decommissioning
- replace The contactor Heating 2 does not get actuated cor- Heating contactor 2 failure rectly any more - replace SSR DC with auxiliary contact has activated. Check SSR failure 16 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 21: Alarms
Rotation cannot be changed Communication interruption on interface de- Switch on temperature control unit again with main tected switch - Check communication interface Software version analog option incompatible Update the software Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions • 17... - Page 22 Check flow rate (possibly leakage) Adjust alarm Alarm Flow active in Multiflow Option settings if necessary Alarm Temperature active in Multiflow Op- Check temperature - adjust alarm settings if neces- tion sary 18 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L...
- Page 23 Max. System pressure overrun Check system pressure Temperature control unit has become too hot - De- Safety thermostat triggered termine cause and reset thermostat EXTERNAL SWITCHED OFF Kernbruch Check monitoring (possible leakage) Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions • 19...
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Page 24: System Errors/System Notes
Password reset Password was reset Illegal operation Observe the operating sequence Zone 1 missing Connect Zone 1, check address of Zone 1 Zone 2 missing Connect Zone 2, check address of Zone 2 20 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 25: Maintenance
Daily Inspections/Maintenance Procedures Check the entire temperature control circuit (temperature control • unit, connecting lines, consumers, etc.) for leakage and repair any leaks immediately Check filters and clean if necessary • Temperature Control Unit P100L/P140L/P160L/P180L Operating Instructions • 21... -
Page 26: Cleaning
4) Level control - remove and clean the level switches. Important - reinstall level switch correctly (marking must be on top, see Maintenance section) 5) Dismantle solenoid valves (see Maintenance section), inspect di- aphragms for scale deposits and damage. Check the core and 22 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 27: Repairs
CAUTION Danger due to the use of unsuitable spare parts! • Only original Regloplas spare parts may be used! In case of damage from the use of non-original parts, the warranty will be rendered null and void! - Page 28 8) Use the original packaging and mark the top side clearly CAUTION Danger due to improper transport work! • Transport the temperature control unit suspended on ring eyebolts or at- tached to a pallet, and protect it against external influences 24 • Operating Instructions Temperature Control Unit P100L/P140L/P160L/P180L...
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Page 29: Emptying The Sk Pump Circuit
Disposal The temperature control unit must be drained completely and disposed of in accordance with local regulations. The temperature control unit can also be returned to Regloplas AG, Swit- zerland, for disposal. NOTE The temperature control unit contains valuable raw materials that can be recy- cled separately (metals, plastics, electrical components, etc.)! -
Page 30: Maintenance
G 1/2" ard) Pressure release connection G 3/8" Degree of protection IP54 Dimensions W/H/D 350/967/1366 mm Weight approx. 170 kg Colour RAL 9006/7016 Ambient temperature max. 40°C Continuous sound pressure level < 70 dB(A) 26 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 31: Technical Data P160L/P180L
G 1/2" Pressure release connection G 3/8" Degree of protection IP54 Dimensions W/H/D 350/967/1366 mm Weight approx. 170 kg Colour RAL 9006/7016 Ambient temperature max. 40°C Continuous sound pressure level < 70 dB(A) Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 27... -
Page 32: Basic Circuit Diagram P100L (Dk)
V 07/2023 Basic circuit diagram P100L (DK) Basic circuit diagram P100L (DK) Pos. Designation Pos. Designation Main circuit filter Temperature probe (internal) Tank Pressure sensor (system pressure) 56.1 One way check-valve B8.1 Pressure sensor (outlet pressure) Safety valve Heating Bypass... -
Page 33: Basic Circuit Diagram P140L
Level control Cooling circuit filter Solenoid valve (automatic water refill) Pressure gauge Solenoid valve (cooling) Consumer Solenoid valve (pressure release) Temperature probe (internal) Y8.1 Solenoid valve (additional pressure release) Pressure sensor (system pressure) Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 29... -
Page 34: Basic Circuit Diagram P160L
Safety valve Pump Bypass Level control Cooling circuit filter Solenoid valve (automatic water refill) Pressure gauge Solenoid valve (cooling) Consumer Solenoid valve (pressure release) Temperature probe (internal) Y8.1 Solenoid valve (additional pressure release) 30 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 35: Basic Circuit Diagram P180L
Bypass Level control Cooling circuit filter Solenoid valve (automatic water refill) Pressure gauge Solenoid valve (cooling) Consumer Solenoid valve (pressure release) Temperature probe (internal) Y8.1 Solenoid valve (additional pressure release) Temperature probe (SK) Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 31... -
Page 36: Diagram (Pump Capacity)
1 - Cooling curve with SK 2 - Cooling curve with 2SK 3 - Cooling curve with DK Cooling capacity (P) as a function of inlet temperature ( ) Cooling water temperature 20 °C Flow rate 20 l/min 32 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 37: Components/Spare Parts P100L (Dk)
V 07/2023 Components/Spare parts P100L (DK) 2, 2a V21a 2, 2a Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 33... - Page 38 V 07/2023 B8.1 Y8.1 Y8.1 34 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L...
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Page 39: Components/Spare Parts P140L
V 07/2023 Components/Spare parts P140L 2, 2a V21a 2, 2a B8.1 Y8.1 Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 35... - Page 40 V 07/2023 B8.1 Y8.1 36 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L...
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Page 41: Components/Spare Parts P160L/P180L
V 07/2023 Components/Spare parts P160L/P180L 2, 2a V21a 2, 2a Y8.1 Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 37... - Page 42 V 07/2023 B8.1 Y8.1 38 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L...
- Page 43 Additional pressure release CAUTION Danger due to the use of unsuitable spare parts! • Only original Regloplas spare parts may be used! In case of damage from the use of non-original parts, the warranty will be rendered null and void!
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Page 44: Dimension Sheet P100L/P140L
V 07/2023 Dimension sheet P100L/P140L Item Designation Item Designation RT100 Control System Cooling water IN Main switch Cooling water OUT Pressure gauge Pressure release Outlet Drain plug Inlet 40 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 45: Dimension Sheet P160L/P180L
V 07/2023 Dimension sheet P160L/P180L Item Designation Item Designation RT100 Control System Cooling water IN Main switch Cooling water OUT Pressure gauge Pressure release Outlet Drain plug Inlet Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 41... -
Page 46: Valve Block Y8
Item Designation Valve block Coil Y8 Double nipple G 1/2"-M20x1.5 Plug M5 with O-ring Double nipple G 3/8"-M20x1.5 Plug 1/8” with O-ring Sealing washer (copper) 1/2" Control member Y8 Sealing washer (copper) 3/8" 42 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 47: Valve Block Y2/Y6
Double nipple G 1/2"-M20x1.5 Sealing washer (copper) 3/8" Double nipple G 3/8"-M12x1 Snap ring Plug 1/8” with O-ring Control member Y2 Control member Y6 Coil Y2 Check valve Plug M5 with O-ring Coil Y6 Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 43... -
Page 48: Solenoid Valve Y13 (Suction Option)
V 07/2023 Solenoid valve Y13 (Suction option) Overview Solenoid valve Y13 - G1/4" Item Designation Item Designation Solenoid valve compl. with coil Connecting plug 44 • Maintenance Temperature Control Unit P100L/P140L/P160L/P180L... -
Page 49: Level Switch
V 07/2023 Level Switch Dismantling/Replacement When replacing the level switch, the marking must be on top as pictured, otherwise the level control will not function properly! Temperature Control Unit P100L/P140L/P160L/P180L Maintenance • 45...
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