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Oshkosh JLG EcoLift 40 Operation And Safety Manual

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ANSI
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
EcoLift 40
EcoLift 50
SN P900004791 to Present
EcoLift 70
SN P900004841 to Present
31215860
August 1, 2023 - Rev D

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models EcoLift 40 EcoLift 50 SN P900004791 to Present EcoLift 70 SN P900004841 to Present ® ANSI 31215860 August 1, 2023 - Rev D...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var- ious compliance standards.  Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.

  • Page 4: Safety Alert Symbols And Safety Signal Words

    SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDIC ATES A POTENTIALLY HA ZARDOUS SITUATION.

  • Page 5: Outside Usa

    SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations Compliance Information TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED • Product Safety Publica- tions •...

  • Page 6: Revision Log

    REVISION LOG REVISION LOG Original Issue A - October 3, 2019 Revision B - January 18, 2021 Revision C - December 6, 2021 Revision D - August 1, 2023 31215860...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS PREPARATION, INSPECTION, AND MAINTENANCE ..2-2 Inspection and Maintenance Table..... 2-3 GENERAL.
  • Page 8 TABLE OF CONTENTS TRANSPORTING, LIFTING, AND TIE-DOWN PROCEDURES. . 3-7 LIST OF FIGURES Loading..........3-7 5-1.

  • Page 9: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION Operator Training and Knowledge This section outlines the necessary precautions for proper and safe machine usage and maintenance. In order to promote proper machine • Read, understand, and study the Operation and Safety Manual in usage, it is mandatory that a daily routine is established based on the its entirety before operating the machine. ...

  • Page 10: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection • All operating personnel must have a thorough understanding of the intended purpose and function of the MEWP controls, includ- ing platform, ground and emergency descent controls. • Do not operate this machine until the inspections and functional checks have been performed as specified in Section 2 of this man- •...

  • Page 11: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION Trip and Fall Hazard • Prior to operation, ensure all gates and rails are fastened and General secured in their proper position. • Machine operation requires your full attention. Bring the machine • JLG Industries, Inc. recommends all personnel in the platform wear to a full stop before using any device, i.e.

  • Page 12: Electrocution Hazard

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazard • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose. • Never use the mast assembly to gain access to or leave the plat- •...

  • Page 13: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards Table 1-1. Minimum Approach Distances (M.A.D.) VOLTAGE RANGE MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)
  • Page 14 SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform while on or near a sloping, uneven, or soft • Wind speed can change rapidly. Always consider approaching surface. Ensure machine is positioned on a smooth, firm surface weather events, the time required to lower the platform, and within the limits of the maximum operating slope before elevating methods to monitor current and potential wind conditions.

  • Page 15: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • During operation, keep all body parts inside platform railing. • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. • When moving the machine, the operator must limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors.

  • Page 16: Transporting

    SECTION 1 - SAFETY PRECAUTIONS TRANSPORTING Tipping Hazards FAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED, WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. •...
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS • Two persons are required on slopes up to 5°. A forklift must be used when moving units on slopes greater than 5°. • Never position the unit sideways on a slope. • Always travel up or down a slope with the platform end of the •...

  • Page 18: Moving, Lifting, And Repositioning

    SECTION 1 - SAFETY PRECAUTIONS MOVING, LIFTING, AND REPOSITIONING Maintenance Hazards • Ensure that all moving parts are secured from inadvertent motion General prior to performing any adjustments or repairs. • Never work under an elevated platform until it has been fully low- •...

  • Page 19: Section 2 - Preparation And Inspection

    SECTION 2 - PREPARATION AND INSPECTION SECTION 2. PREPARATION AND INSPECTION PERSONNEL TRAINING Selection of the appropriate MEWPs and available options for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user, The Mobile Elevating Work Platform (MEWP) is a personnel handling and/or supervisor.

  • Page 20: Machine Familiarization

    SECTION 2 - PREPARATION AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE Machine Familiarization NOTE: Responsibilities for familiarization may vary by region. The following table covers the machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for fur- Only properly trained personnel who have received unit-specific famil- ther requirements for MEWPs.

  • Page 21: Inspection And Maintenance Table

    SECTION 2 - PREPARATION AND INSPECTION Inspection and Maintenance Table PRIMARY SERVICE TYPE FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Before using each day; or whenever Pre-Start Inspection User or Operator User or Operator Operation and Safety Manual there’s an Operator change. Pre-Delivery Inspection Before each sale, lease, or rental deliv- Service and Maintenance Manual Owner, Dealer, or User...

  • Page 22: Pre-Start Inspection

    SECTION 2 - PREPARATION AND INSPECTION PRE-START INSPECTION Function Check – Once the Walk-Around Inspection is com- plete, perform a function check of all systems in an area free of overhead and ground level obstructions. Refer to Section The Pre-Start Inspection should include each of the following: 2.5 for more specific instructions.
  • Page 23 SECTION 2 - PREPARATION AND INSPECTION OAR00290 EcoLift 40, EcoLift 50 (Fall/Travel Restraint Only) OAR00280 EcoLift 70 (Fall/Travel Restraint Only) NOTE: NOTE: Machine image shown is for illustration purposes only. Actual Machine image shown is for illustration purposes only. Actual machine may vary due to product enhancement.

  • Page 24: Walk-Around Inspection

    SECTION 2 - PREPARATION AND INSPECTION WALK-AROUND INSPECTION Gates – Platform railings; entry gate in proper working order, closing properly. General Tool Tray – Refer to Inspection Note. Flywheel Handle – Refer to Inspection Note. Begin the Walk-Around Inspection at item 1 as noted on the Inspection Flywheel –...

  • Page 25: Inspection Diagram (Ecolift 40, Ecolift 50)

    SECTION 2 - PREPARATION AND INSPECTION Inspection Diagram (EcoLift 40, EcoLift 50) 1. Swivel Castor 2. Platform 3. Auto-Lock Braked Wheels 4. Gates 5. Tool Tray 6. Flywheel Handle 7. Flywheel 8. Emergency Lowering Tool 9. Bubble Level Indicator 10. Mast Assembly 11.

  • Page 26: Inspection Diagram (Ecolift 70)

    SECTION 2 - PREPARATION AND INSPECTION Inspection Diagram (EcoLift 70) 1. Swivel Castor 2. Platform 3. Auto-Lock Braked Wheels 4. Gates 5. Tool Tray 6. Flywheel Handle 7. Flywheel 8. Emergency Lowering Tool 9. Bubble Level Indicator 10. Mast Assembly 11.

  • Page 27: Function Check

    SECTION 2 - PREPARATION AND INSPECTION FUNCTION CHECK elevated and the mast is clear of the chassis, observe the action of the brake cams and movement of the brake pins, ensure the pins fully engage the rear wheel brake disks The function check of all systems should be performed in an area free when the platform is elevated and release when the plat- of overhead and ground level obstructions.
  • Page 28 SECTION 2 - PREPARATION AND INSPECTION Rear Wheel Auto Locking Brake - Engaged Rear Wheel Auto Locking Brake - Disengaged 2-10 31215860...

  • Page 29: Section 3 - Machine Operation

    SECTION 3 - MACHINE OPERATION SECTION 3. MACHINE OPERATION GENERAL MACHINE DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to posi- tion personnel along with their necessary tools and materials at work locations. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND This MEWP is manually propelled push-a-round machine with a work OPERATION.

  • Page 30: Operating Characteristics And Limitations

    SECTION 3 - MACHINE OPERATION OPERATING CHARACTERISTICS AND LIMITATIONS PLATFORM LOADING Placards The platform maximum rated load capacity is shown on a placard located on the platform billboard and is based upon the machine posi- tioned on a smooth, firm surface, within the limits of the maximum Important points to remember during operation are provided at the operating slope.

  • Page 31: Machine Component Locations

    SECTION 3 - MACHINE OPERATION MACHINE COMPONENT LOCATIONS NOTE: EcoLift 40, EcoLift 50 1. Mast Assembly 2. Platform 3. Platform Entry Gates 4. Flywheel and Handle 5. Tool Tray 6. Manual Holder 7. Emergency Lowering Tool 8. Front Caster 9. Front Foot Pads 10.

  • Page 32: Ecolift 70

    SECTION 3 - MACHINE OPERATION EcoLift 70 1. Mast 2. Platform 3. Platform Entry Gates 4. Flywheel and Handle 5. Tool Tray 6. Manual Holder 7. Emergency Lowering Tool 8. Front Casters with Manual Brake 9. Fold-Down Platform Step 10. Fork Lift Pockets 11.

  • Page 33: Positioning And Leveling Machine

    SECTION 3 - MACHINE OPERATION MACHINE OPERATION Positioning and Leveling Machine Position machine under work area on a smooth, firm surface within the limits of the maximum operating slope. Verify all wheels/support pads at the front and rear of NEVER ATTEMPT TO USE THE FLYWHEEL HANDLE TO RAISE OR LOWER THE PLATFORM machine are resting on the supporting surface.

  • Page 34: Entering/Exiting The Platform

    SECTION 3 - MACHINE OPERATION Entering/Exiting the Platform a. EcoLift 40, EcoLift 50 - After entering the platform, ver- ify the front castor has retracted and machine is resting on the front rubber foot pads. b. EcoLift 70 - Lock each of the front castor wheels before entering the platform.

  • Page 35: Elevating/Lowering Platform

    SECTION 3 - MACHINE OPERATION TRANSPORTING, LIFTING, AND TIE-DOWN Elevating/Lowering Platform PROCEDURES Check for overhead obstructions. To elevate the platform, pull out on the flywheel handle and Loading turn flywheel clockwise. If loading machine up a ramp onto a trailer with the aid of a winch, con- To lower the platform, pull out on the flywheel handle and nect the winch cable to the castor/gate end of the chassis using the tie- turn flywheel counterclockwise.

  • Page 36: Storage

    SECTION 3 - MACHINE OPERATION Storage Vehicle Transport If the machine is due to be stored for periods in excess of one month, The machine must always be transported in the upright position. Do take the following precautions: not lay the machine flat. •...

  • Page 37: Transportation Diagram

    SECTION 3 - MACHINE OPERATION Transportation Diagram NOTE: Machine image shown is for illustration purposes only. Actual machine may vary due to product enhancement. OAR00431 31215860...

  • Page 38: Decal Installation (Ecolift 40)

    SECTION 3 - MACHINE OPERATION DECAL INSTALLATION (ECOLIFT 40) - HORIZONTAL PLATFORM RAILS 22 4 VE000800A 3-10 31215860...
  • Page 39 SECTION 3 - MACHINE OPERATION EcoLift 40 EcoLift 40 ANSI - English ANSI - English Item Item (1001281580-A) (1001281580-A) 1701509 — 1703781 1001214125 1703786 — 1001245238 1001215043 1703817 1001231801 1001213208 1001131270 1001223055 1001213279 1706832 1001251158 1001212290 1001213439 1001213440 1001213442 1001213545 1001281280 1001213582 —...
  • Page 40 SECTION 3 - MACHINE OPERATION DECAL INSTALLATION (ECOLIFT 40) - VERTICAL PLATFORM RAILS VE0008 0A 3-12 31215860...
  • Page 41 SECTION 3 - MACHINE OPERATION EcoLift 40 EcoLift 40 ANSI - English ANSI - English Item Item (1001293339-B) (1001293339-B) 1001281280 1001289252 1701509 1001293693 1703786 1001293694 1703817 1001297095 1706832 1001298587 1001131270 1001298588 1001212290 1001213279 1001213442 1001213582 1001213997 1001214125 1001215043 1001223055 1001231801 1001245238 1001251158 31215860...
  • Page 42 SECTION 3 - MACHINE OPERATION 3.10 DECAL INSTALLATION (ECOLIFT 50) - HORIZONTAL PLATFORM RAILS 22 4 VE000801A 3-14 31215860...
  • Page 43 SECTION 3 - MACHINE OPERATION EcoLift 50 EcoLift 50 ANSI - English CSA - French ANSI -Spanish ANSI -Portuguese ANSI - English CSA - French ANSI -Spanish ANSI -Portuguese Item Item (1001251176-C) (1001251177-C) (1001251176-C) (1001251177-C) (1001251174-C) (1001251175-C) (1001251174-C) (1001251175-C) 1701509 —...
  • Page 44 SECTION 3 - MACHINE OPERATION 3.11 DECAL INSTALLATION (ECOLIFT 50) - VERTICAL PLATFORM RAILS VE0008 A 3-16 31215860...
  • Page 45 SECTION 3 - MACHINE OPERATION EcoLift 50 EcoLift 50 ANSI - English ANSI - English Item Item (1001293338-B (1001293338-B 1001269677 1001289252 1701509 1001293693 1703786 1001293694 1703817 1001297095 1706832 1001298587 1001131270 1001298588 1001212290 1001213279 1001213442 1001213582 1001213997 1001214125 1001215043 1001223055 1001231801 1001245238 1001251158 31215860...
  • Page 46 SECTION 3 - MACHINE OPERATION 3.12 DECAL INSTALLATION (ECOLIFT 70) - HORIZONTAL PLATFORM RAILS OAD01241 3-18 31215860...
  • Page 47 SECTION 3 - MACHINE OPERATION EcoLift 70 EcoLift 70 ANSI - English CSA - French ANSI - Spanish ANSI - Portuguese ANSI - English CSA - French ANSI - Spanish ANSI - Portuguese Item Item (1001251182-C) (1001251183-C) (1001251184-C) (1001251185-C) (1001251182-C) (1001251183-C) (1001251184-C) (1001251185-C)
  • Page 48 SECTION 3 - MACHINE OPERATION 3.13 DECAL INSTALLATION (ECOLIFT 70) - VERTICAL PLATFORM RAILS VE0008 A 3-20 31215860...
  • Page 49 SECTION 3 - MACHINE OPERATION EcoLift 70 EcoLift 70 ANSI - English ANSI - English Item Item (1001291902-B (1001291902-B 10012669684 1001251158 1701509 1001289252 1702391 1001291618 1703786 1001293693 1703789 1001293694 1703817 1001298590 1706832 1001297095 1001131270 1001212290 1001213202 1001213279 1001213442 1001213582 1001213997 1001215043 1001223055 1001231801...
  • Page 50 SECTION 3 - MACHINE OPERATION NOTES: 3-22 31215860...

  • Page 51: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or This section explains the steps to be taken in case of an emergency sit- equipment, rescue the platform occupant prior to freeing the machine. uation during operation.

  • Page 52: Incident Notification

    SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION EMERGENCY LOWERING OPERATION JLG Industries, Inc. must be notified immediately of any incident involv- ing a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details.
  • Page 53 SECTION 4 - EMERGENCY PROCEDURES To lower the platform in the event of the operator being incapacitated (unable to operate the flywheel handle in the basket): Locate emergency lowering tool on chassis (EcoLift 40, Eco- Lift 50, EcoLift 70 - Horizontal Platform Rails) or mast (EcoLift 70 - Vertical Platform Rails), remove from machine.
  • Page 54 SECTION 4 - EMERGENCY PROCEDURES Emergency Lowering (with an occupant) (EcoLift 40, EcoLift 50 and EcoLift 70) 31215860...
  • Page 55 SECTION 4 - EMERGENCY PROCEDURES In the event of operator incapacity, remove the gates to allow access to the operator. a. Remove the bottom cotter pin and gate pin (1). b. Remove the upper cotter pin and gate pin (2). c.
  • Page 56 SECTION 4 - EMERGENCY PROCEDURES NOTES: 31215860...

  • Page 57: Section 5 - General Specifications

    SECTION 5 - GENERAL SPECIFICATIONS SECTION 5. GENERAL SPECIFICATIONS Other Publications Available Specific to this Machine Serial Number Identification Illustrated Parts Manual....31215864 The serial number plate is fixed to the mast frame on the front of the machine.

  • Page 58: 5.1 General Specifications

    SECTION 5 - GENERAL SPECIFICATIONS 5.1 GENERAL SPECIFICATIONS Machine Specifications DESCRIPTION EcoLift40 EcoLift50 EcoLift70 Maximum Working Height 10.5ft (3.2m) 11.4 ft (3.5m) 13.7 ft (4.2m) Maximum Platform Height 3.9 ft (1.2 m) 4.9 ft (1.5m) 7.2 ft (2.2m) 28.3 in (L) x 23.6 in (W) 33.4 in (L) x 25.3 in (W) Platform Dimensions (720 mm (L) x 600 mm (W)

  • Page 59: Machine Dimensions

    SECTION 5 - GENERAL SPECIFICATIONS DESCRIPTION EcoLift40 EcoLift50 EcoLift70 Maximum Wheel Load 260 lb (118 kg) 260 lb (118 kg) 320 lb (145 kg) Maximum Ground Bearing 168 psi (11.81 kg/cm 168 psi (11.81 kg/cm 171 psi (12 kg/cm Pressure NOTE: INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind.

  • Page 60: Operating Specifications (Ecolift 40)

    SECTION 5 - GENERAL SPECIFICATIONS 9.8 ft (3 m) 9.8 ft (3 m) 6.5 ft (2 m) 6.5 ft (2 m) 3.3 ft 3.3 ft (1 m) (1 m) VE000802A VE000803A Figure 5-1. Operating Specifications (EcoLift 40) Figure 5-2. Operating Specifications (EcoLift 50) NOTE: Machine image shown is for illustration purposes only.

  • Page 61: Operating Specifications (Ecolift 70)

    SECTION 5 - GENERAL SPECIFICATIONS 13 ft (4 m) 9.8 ft (3 m) 6.5 ft (2 m) 3.3 ft (1 m) Figure 5-3. Operating Specifications (EcoLift 70) NOTE: Machine image shown is for illustration purposes only. Actual machine may vary due to product enhancement. 31215860...
  • Page 62 SECTION 5 - GENERAL SPECIFICATIONS NOTES: 31215860...

  • Page 63: Section 6 - Inspection And Repair Log

    SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number _____________________________________ DATE COMMENTS 31215860...
  • Page 64 SECTION 6 - INSPECTION AND REPAIR LOG DATE COMMENTS 31215860...
  • Page 68 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

This manual is also suitable for:

Jlg ecolift 50Jlg ecolift 70

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