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HYVA DTS Guide Mounting Instructions

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MOUNTING INSTRUCTIONS DTS GUIDE
MOUNTING
INSTRUCTIONS

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Summary of Contents for HYVA DTS Guide

  • Page 1 MOUNTING INSTRUCTIONS DTS GUIDE MOUNTING INSTRUCTIONS...

  • Page 2: Table Of Contents

    General remarks ....................................3 Safety ........................................3 Environmental ....................................3 Signs ........................................4 Preparation before installation ............................. 4 Contact Hyva ....................................4 Setup main components ..................................5 Tipper ........................................5 Wetkit ........................................6 DTS components ................................... 7 Mounting main components ................................8 Mounting cylinder &...

  • Page 3: Intro

    Hyva DTS Guide is an electronic system which helps the user by providing information and warnings about tipping actions. The use of Hyva DTS Guide while tipping still means that you need to operate with due care and attention. The system device is intended to serve only as an information system and is not intervening in the tipping operation in case of dangerous operation.

  • Page 4: Signs

    Contact Hyva In case you have any questions concerning the application, installation, warranty, operation, or repair of any Hyva product: please contact your nearest Hyva Service Partner and check the Hyva website (both for documentation as for service partner coordinates).

  • Page 5: Setup Main Components

    6. Wetkit Requirements: • Rigid truck • Rear tipper with Hyva front-end cylinder • Max. tipping angle to be set by physical knock-off • For accuracy, all tipper body dimensions to be derived from the tipper body drawing (paragraph 5.4, Table 1).

  • Page 6: Wetkit

    Hyva Front-End cylinder with SAE-port • Any Hyva Front-End cylinder except the EF-cylinder The above Wetkit is shown with Hyva FE-cylinder as reference. In case of doubt on your Wetkit suitability, please contact Hyva. subject to change without notice DTS-0001 / 2024-06-24 / RV AD...

  • Page 7: Dts Components

    DTS GUIDE DTS components The layout of the DTS components on the tipper is shown in Figure 3. Figure 3: Hyva DTS Guide components on the truck Component explanation: Display (HMI), mounted inside the truck cabin. Gateway + Antenna, positioned behind the truck cabin near cylinder.

  • Page 8: Mounting Main Components

    4. Pressure sensor, see paragraph 3.5.1 5. Inclination sensor, see paragraph 3.5.2 Mounting cylinder & Wetkit For mounting the cylinder and Wetkit, follow the standard installation procedure. Please check the documentation supplied with the equipment or on the Hyva website. • Cylinder •...

  • Page 9: Mounting Gateway

    MOUNTING INSTRUCTIONS DTS GUIDE Mounting Gateway Mount the gateway somewhere close to the cylinder (cradle). The gateway needs to be connected to various sensors and the display. Make sure it is easily accessible for service and to have enough space for cable routing.

  • Page 10: Mounting Display

    MOUNTING INSTRUCTIONS DTS GUIDE Mounting Display The display (HMI) is to view and monitor all data supplied by the system. It can be mounted with the RAM mount, a round base with 1.5” ball mounts on both sides. It is also possible to design a bracket by the body builder, see the product datasheets for the hole pattern of the RAM and display.

  • Page 11: Mounting Pressure Gauge Block

    MOUNTING INSTRUCTIONS DTS GUIDE Mounting pressure gauge block The DTS system needs to measure the pressure in the cylinder. In order to do so, a pressure gauge block is mounted on the cylinder SAE inlet port. Depending on the tipping valve position, a different block needs to be used.
  • Page 12 MOUNTING INSTRUCTIONS DTS GUIDE Mount the pressure gauge block with the supplied 4 bolts (M10x1.5 Q8.8 DIN912) and supplied O-ring on the cylinder SAE-port side. In case of using the block in combination with the HT-valve (Figure 9 and Figure 11). Add the O-ring supplied with the HT-valve between the pressure gauge block and HT-valve.

  • Page 13: Mounting Sensors

    MOUNTING INSTRUCTIONS DTS GUIDE Mounting sensors 3.5.1 Mounting pressure sensor The pressure sensor is to be mounted in the pressure gauge block from paragraph 3.4. Figure 13: Up- or downwards installation of pressure sensor Figure 14: Downwards installation of pressure sensor on FC-cylinder The sensor can be mounted with cable orientation upwards or downwards.

  • Page 14: Mounting Inclination Sensor

    MOUNTING INSTRUCTIONS DTS GUIDE 3.5.2 Mounting inclination sensor Before mounting the inclination sensor, put the truck on horizontal and solid ground in the workshop. If needed, lift the tipper body and ensure that the body is safely propped. Warning: Be aware of overhead object while tipping Warning: Working under an unsupported tipper body is a danger to life, make sure it is properly propped and all the safety measures are taken.
  • Page 15 MOUNTING INSTRUCTIONS DTS GUIDE Warning: The system cannot operate correctly if the sensor is mounted incorrectly. Please ensure that the sensor wire is pointing to the front side of the truck and the orientation is correct. Note: Make sure the sensor is mounted aligned in X and Y direction with a tolerance of +/- 1°.

  • Page 16: Mounting Wiring Components

    MOUNTING INSTRUCTIONS DTS GUIDE MOUNTING WIRING COMPONENTS In this chapter the wiring of the electric cables is described. For all cable installations, please keep in mind: • Keep the cables away from heat sources or moving parts. Make use of cable bundles of the vehicle itself and hold the leads in place every ±200mm with tie wraps.

  • Page 17: Gateway Adapter Cable

    MOUNTING INSTRUCTIONS DTS GUIDE Gateway adapter cable The gateway adapter cable runs from the gateway towards the various sensors and display. • Label: Chassis → Route to display inside the cabin • Label: Cyl → Route to cylinder pressure sensor •...

  • Page 18: Cabin Cable

    Cabin cable Truck connection In order to supply electricity (power) to the Hyva DTS system, it needs to be connected to the electrical body builder unit of the truck. Each truck brand has its own arrangement of how this can be organized and where this is positioned.

  • Page 19: Body Cable

    MOUNTING INSTRUCTIONS DTS GUIDE Figure 22: Cabin cable connections Body cable The body cable connects the gateway with the inclination sensor. Route the cable through the chassis taking care of the pivot movement of the tipper body. Make sure to keep sufficient cable length during tipping.

  • Page 20: Cylinder Cable

    MOUNTING INSTRUCTIONS DTS GUIDE 4.4 Cylinder cable The cylinder cable connects the gateway with the pressure sensor on the cylinder. Route the cable starting with the connection on the Gateway Adapter side all the way to either the bottom of the...

  • Page 21: Gateway Antenna

    MOUNTING INSTRUCTIONS DTS GUIDE Gateway antenna In order to get the system online and connected to the Cloud, a magnetic antenna is used. Position the antenna as high as possible, for example at the top of the cradle mounted oil tank. Connect the antenna cables (blue &...

  • Page 22: Checking Components

    MOUNTING INSTRUCTIONS DTS GUIDE 4.6 Checking components Before the battery can be reconnected, all installed parts should be checked. • Check every step of the previous chapters to see if everything is installed properly. • Check if the parts cannot interfere with moving parts while driving or tipping.

  • Page 23: Set Values & Calibration

    SET VALUES & CALIBRATION In this chapter the enrolment, setup and calibration of the DTS system is explained. For this you need a Body Builder ID and password. Contact your nearest Hyva service partner in case you don’t have this available.

  • Page 24: Onboarding

    Create a digital asset 2. Connect the physical asset (truck) with the digital asset Please make sure the steps during onboarding are coordinated with Hyva Digital support. WARNING: Don’t shut down or perform power cuts to the DTS system during and immediately after the Onboarding and Initial FOTA.
  • Page 25 MOUNTING INSTRUCTIONS DTS GUIDE 4. Figure 35: Fill in the details of the asset, including the ASSET SERIAL NUMBER. This is the serial number collected from the backside of the gateway (paragraph 3.2). 5. After filling in the details, click “Register” and the digital twin of the asset is created.

  • Page 26: Connect Physical And Digital Assets

    MOUNTING INSTRUCTIONS DTS GUIDE 5.2.3 Connect physical and digital assets In order to connect the physical with digital asset, make sure the physical asset is online. This means the gateway needs to be powered; so truck ignition is switched on. If the gateway is not powered, the asset will not be visible inside the platform.
  • Page 27 MOUNTING INSTRUCTIONS DTS GUIDE 6. Figure 39: After ‘connect’ wait until the message ‘Onboarding Successful’ is shown. This might take up to 10-15minutes. DO NOT leave the screen. 7. Then press ‘Done’, and the pairing of the assets is finished WARNING: After step 5, DO NOT leave this screen until ‘Onboarding Successful’...

  • Page 28: Installation Menu

    MOUNTING INSTRUCTIONS DTS GUIDE Installation menu After the onboarding online is done, the setup at the truck can be continued. The system will perform latest updates, please wait till the screen inside the truck will look like Figure 42. Figure 41: Screen after filling BB ID Figure 42: Screen after onboard on platform is done Note: The next steps cannot be completed before the onboarding in the platform has been finished.

  • Page 29: Set Values

    MOUNTING INSTRUCTIONS DTS GUIDE Set Values Before setting all values, make sure to have the data of “Table 1” completely filled in. Enter the “Installation” menu according to the steps in paragraph 5.3. For setting the values, follow next steps: Figure 47: Choose “Set values”...
  • Page 30 MOUNTING INSTRUCTIONS DTS GUIDE Figure 51: Tipper body dimensions side and rear view (see Appendix B) Table 1: All set values for the system Set value Description Units ID to identify the truck (Customer asset ID) Truck ID E.g. License plate or VIN or customer preference...

  • Page 31: Calibration Of Sensors

    MOUNTING INSTRUCTIONS DTS GUIDE Calibration of sensors Now the values are set in the system, the sensors can be calibrated. First check the following: • Check if the body is totally empty. • Position the truck on even ground (± 1 degree), and in a place where a tipping cycle can be performed (complete tipping with empty body).
  • Page 32 MOUNTING INSTRUCTIONS DTS GUIDE 5. Figure 56: Lower the body back on the chassis. 6. Figure 57: Wait a moment, system is synchronizing, values are being saved on the devices. 7. Figure 58: In case sensor calibration is successful, the green check-sign is shown.

  • Page 33: Calibration Of Payload

    MOUNTING INSTRUCTIONS DTS GUIDE Calibration of payload Once the sensor calibration is done, the payload calibration can be performed. First do the following steps: • Check if the body is totally empty. • Measure the weight of the empty truck on a weighbridge. Write down the weight.
  • Page 34 MOUNTING INSTRUCTIONS DTS GUIDE 5. Figure 64: Lower the body back on the chassis. 6. Figure 65: Wait a moment, system is synchronizing, values are being saved on the devices. 7. Figure 66: In case payload calibration is successful, the green check-sign is shown.

  • Page 35: Appendix: Components Checklist

    MOUNTING INSTRUCTIONS DTS GUIDE A. APPENDIX: COMPONENTS CHECKLIST Part number Description Image Check 28030001 Display (HMI) 28030000 Display mounting RAM – Used to mount display to the dashboard 28080002 Gateway (Provides connectivity to the cloud) 28040009 Body inclination sensor – 2 axis...
  • Page 36 MOUNTING INSTRUCTIONS DTS GUIDE AE083191 Antenna connected to the gateway to get GPS and GSM signal 28060011 Cabin cable – This is the longest cable that runs from outside the truck to inside the cabin 28060012 Gateway cable – that branches out...
  • Page 37 MOUNTING INSTRUCTIONS DTS GUIDE 28060014 Body cable – Leads from the adaptor to the inclination sensor at the back of the body. Part of the Terminator – usually mounted on gateway cable the accessory cable to terminate the can signal...

  • Page 38: Appendix: Tipper Dimensions For Set Values

    MOUNTING INSTRUCTIONS DTS GUIDE B. APPENDIX: TIPPER DIMENSIONS FOR SET VALUES Figure 68: Tipper body dimensions side and rear view subject to change without notice DTS-0001 / 2024-06-24 / RV AD...
  • Page 39 MOUNTING INSTRUCTIONS DTS GUIDE Set value Description Units Measurement ID to identify the truck (Customer asset ID) Truck ID E.g. License plate or VIN or customer preference DTS Mode Choose Guide Configuration Overload weight level Threshold of maximum tipping load...

  • Page 40: Commissioning Checklist

    MOUNTING INSTRUCTIONS DTS GUIDE C. COMMISSIONING CHECKLIST SMART DTS GUIDE COMMISSIONING CHECK-LIST Truck Contract nr: Truck VIN Number: Gateway Serial Number: Customer Account OneEMS: Customer Asset ID OneEMS: Cleared PRELIMINARY CHECKS Cleared Pressure Gauge Block is checked for compatibility Truck VIN Number is Known...
  • Page 41 MOUNTING INSTRUCTIONS DTS GUIDE Gateway mounting is secured C2.2 Gateway adapter cable rubber is intact C2.3 Gateway adapter cable is secured C2.4 Antenna is connected to Gateway and secured on the tank C2.5 Body cable is conntected to gateway adapter cable C3.1...
  • Page 42 MOUNTING INSTRUCTIONS DTS GUIDE Customer Asset ID is filled in the correct slot Physical asset is Connected to Digital Asset through OneEMS Initial FOTA is received Asset is correctly onboarded in OneEMS Asset is correctly assigned to Customer System is provisioned with 2-3 minutes of time to settle firmware Asset can be gracefully shut-down from ignition SET VALUES &...

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