Hitachi ZW 30 Technical Manual
  1. Manuals
  2. Brands
  3. Hitachi Manuals
  4. Compact Loader
  5. ZW 30
  6. Technical manual
Hitachi ZW 30 Technical Manual

Hitachi ZW 30 Technical Manual

Wheel loader
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
URL:http://www.hitachi-c-m.com
PRINTED IN JAPAN (K) 2018, 10
PART NO.
T4EK-E-01
Technical Manual
ZW
30
40
50
Wheel Loader
Service Manual consists of the following separate Part No.
Technical Manual
Workshop Manual
: Vol. No.T4EK-E
: Vol. No.W4EK-E

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ZW 30 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Hitachi ZW 30

Summary of Contents for Hitachi ZW 30

  • Page 1 PART NO. T4EK-E-01 Technical Manual Wheel Loader URL:http://www.hitachi-c-m.com Service Manual consists of the following separate Part No. Technical Manual : Vol. No.T4EK-E PRINTED IN JAPAN (K) 2018, 10 Workshop Manual : Vol. No.W4EK-E...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 SECTION 1 GENERAL ―CONTENTS― Group 1 Specification Specifications ........... T1-1-2 Group 2 Component Specification Engine ............T1-2-1 HST Pump ..........T1-2-3 Gear Pump ..........T1-2-4 Orbitrol ............. T1-2-5 Group 3 Component Layout Main Component (Overview) ....T1-3-1 Main Component (Power Line) ....T1-3-3 Hydraulic System (Overview) ....
  • Page 4 (Blank) T4EK-E-01 4EKT-1-2 Find manuals at https://best-manuals.com...
  • Page 5 SECTION 2 SYSTEM —CONTENTS— Group 1 Fuel System Outline ............T2-1-1 Group 2 Hydraulic System Outline ............T2-2-1 HST Circuit ..........T2-2-4 HST Oil Filter ..........T2-2-6 Brake Circuit ..........T2-2-7 Parking Brake Circuit ........ T2-2-8 Steering Circuit ......... T2-2-9 Main Hydraulic Circuit......
  • Page 6 (Blank) T4EK-E-01 4EKT-2-2 Find manuals at https://best-manuals.com...

  • Page 7: Component Operation

    SECTION 3 COMPONENT OPERATION CONTENTS Group 1 HST Pump Group 5 Orbitrol HST Circuit ..........T3-1-1 Power Steering (Orbitrol) ......T3-5-1 HST Pump ..........T3-1-2 Operation in Neutral ........T3-5-3 High-Pressure Relief Valve ....... T3-1-4 Right Turn Operation ........ T3-5-5 HST Pump Characteristic Curve ....
  • Page 8 (Blank) T4EK-E-01 4EKT-3-2 Find manuals at https://best-manuals.com...
  • Page 9 SECTION 4 OPERATIONAL PERFORMANCE TEST CONTENTS Group 1 Introduction Operational Performance Tests ....T4-1-1 Preparation for Performance Tests ....T4-1-2 Group 2 Standard Performance Standard ......... T4-2-1 Group 3 Engine Test ACT. Eng Speed (Actual Engine Speed) ..T4-3-1 Engine Compression Pressure ....T4-3-2 Valve Clearance ...........
  • Page 10 (Blank) T4EK-E-01 4EKT-4-2 Find manuals at https://best-manuals.com...

  • Page 11: Troubleshooting

    SECTION 5 TROUBLESHOOTING CONTENTS Group 1 Diagnosing Procedure Introduction ..........T5-1-1 Diagnosing Procedure ......T5-1-2 Group 2 Failure List Trouble Symptoms Regarding the Engine ..........T5-2-1 Trouble Symptoms Regarding the Vehicle Performance ......T5-2-2 Group 3 Engine Group 4 Vehicle Performance Group 5 Air Conditioner Air Conditioner ..........
  • Page 12 (Blank) T4EK-E-01 4EKT-5-2...
  • Page 13  FAX: 81-29-831-1162  E-mail: HCM-TIC-GES@hitachi-kenki.com Additional References Please refer to the other materials (operator’s manual, parts catalog, engine technical material and Hitachi training material etc.) in addition to this manual. Manual Composition This manual consists the Technical Manual, the Workshop ...
  • Page 14 INTRODUCTION Safety Alert Symbol and Headline Notations In this manual, the following safety alert symbol and CAUTION: signal words are used to alert the reader to the potential Indicates potentially hazardous situation which could, if for personal injury of machine damage. not avoided, result in personal injury or death.

  • Page 15: Recognize Safety Information

    SAFETY RECOGNIZE SAFETY INFORMATION  These are the SAFETY ALERT SYMBOLS. • When you see these symbols on your machine or in operator’s manual, be alert to the potential for personal injury. • Follow recommended precautions and safe op- erating practices. 001-E01A-0001 SA-2644 UNDERSTAND SIGNAL WORDS...

  • Page 16: Follow Safety Instructions

    Hitachi Warranty Policy. • Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine trouble, and/or damage to...

  • Page 17: Prepare For Emergencies

    SAFETY PREPARE FOR EMERGENCIES  Be prepared if a fire starts or if an accident occurs. • Keep a first aid kit and fire extinguisher on hand. • Thoroughly read and understand the label at- tached on the fire extinguisher to use it properly. •...

  • Page 18: Protect Against Noise

    SAFETY PROTECT AGAINST NOISE  Prolonged exposure to loud noise can cause im- pairment or loss of hearing. • Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objec- tionable or uncomfortably loud noises. SA-434 006-E01A-0434 INSPECT MACHINE ...
  • Page 19 SAFETY GENERAL PRECAUTIONS FOR CAB • Before entering the cab, thoroughly remove all dirt and/or oil from the soles of your work boots. If any control such as a pedal is operated while with dirt and/or oil on the soles of the operator’s work boots the operator’s foot may slip off the pedal, possibly resulting in a personal accident.

  • Page 20: Adjust The Operator's Seat

    SAFETY ADJUST THE OPERATOR'S SEAT  A poorly adjusted seat for either the operator or for the work at hand may quickly fatigue the operator leading to miss-operations. • The seat should be adjusted whenever changing the operator for the machine. •...
  • Page 21 SAFETY FASTEN YOUR SEAT BELT  If the machine should overturn, the operator may become injured and/or thrown from the cab. Addi- tionally the operator may be crushed by the over- turning machine, resulting in serious injury or death. • Prior to operating the machine, thoroughly ex- amine webbing, buckle and attaching hardware.
  • Page 22 SAFETY HANDLE STARTING AIDS SAFELY Starting fluid:  Starting fluid is highly flammable. • Keep all sparks and flame away when using it. • Keep starting fluid well away from batteries and cables. • Remove container from machine if engine does not need starting fluid.

  • Page 23: Jump Starting

    SAFETY JUMP-STARTING  Battery gas can explode, resulting in serious injury. • If the engine must be jump-started, be sure to follow the instructions shown in the “OPERAT- ING THE ENGINE” chapter in the operator’s manual. • The operator must be in the operator’s seat so that the machine will be under control when the engine starts.
  • Page 24 SAFETY EQUIPMENT OF HEAD GUARD, ROPS, FOPS In case the machine is operated in areas where the possibility of falling stones or debris exist, equip a head guard, ROPS, or FOPS according to the poten- tial hazardous conditions. (The standard cab for this machine corresponds to ROPS and FOPS.) ROPS: Roll-Over Protective Structure FOPS: Falling Object Protective Structure...

  • Page 25: Keep Riders Off Machine

    SAFETY KEEP RIDERS OFF MACHINE  Riders on machine are subject to injury such as being struck by foreign objects and being thrown off the machine. • Only the operator should be on the machine. Keep riders off. • Riders also obstruct the operator’s view, resulting in the machine being operated in an unsafe manner.
  • Page 26 SAFETY DRIVE MACHINE SAFELY (WORK SITE)  Before driving the machine, always confirm that the steering wheel/ forward/reverse lever direction cor- responds to the direction you wish to drive. • Be sure to detour around any obstructions.  Driving on a slope may cause the machine to slip or overturn, possibly resulting in serious injury or death.
  • Page 27 SAFETY DRIVE ON SNOW SAFELY  Beware of the possibility of slipping or turning over the machine when driving on frozen snow surfaces. • The machine may slip more easily than expected on frozen snow surfaces even if the incline is small.
  • Page 28 SAFETY AVOID INJURY FROM ROLLAWAY ACCI- DENTS  Death or serious injury may result if you attempt to mount or stop a moving machine. To avoid rollways: • Select level ground when possible to park ma- chine. • Do not park the machine on a grade. •...
  • Page 29 SAFETY AVOID ACCIDENTS FROM BACKING UP AND TURNING  Make sure no one is working under or close to the machine before backing up or turning the machine to avoid personal injury and/or death by being run over or entangled in the machine. •...

  • Page 30: Avoid Tipping

    SAFETY AVOID TIPPING DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING MACHINE. MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP FREE, POSSIBLY RE- SULTING IN SERIOUS PERSONAL INJURY OR DEATH. IF TIPPING OVER OF THE MACHINE IS PREDICTED, SECURELY HOLD THE STEERING WHEEL TO PREVENT YOUR BODY FROM BEING THROWN OUT OF THE MACHINE.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Zw 40Zw 50

Table of Contents