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Hyundai HX180 L Manual

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Foreword ----------------------------------------------------------- 0-1

Emission-related components warranty

(USA and CANADA only) --------------------------------- 0-1-1

Before servicing this machine --------------------------- 0-2

EC regulation approved ------------------------------------ 0-3

Table to enter S/No and distribution --------------------- 0-4

Safety labels ------------------------------------------------------ 0-5

Machine data plate -------------------------------------------- 0-20

Guide (direction, S/No, symbol) ------------------------ 0-21

1. Before operating the machine -------------------- 1-1

2. During operating the machine -------------------- 1-16

3. During maintenance ----------------------------------- 1-23

4. Parking -------------------------------------------------------- 1-26

1. Major components -------------------------------------- 2-1

2. Specifications --------------------------------------------- 2-2

3. Working range -------------------------------------------- 2-6

4. Weight --------------------------------------------------------- 2-8

5. Lifting capacities ----------------------------------------- 2-12

6. Bucket selection guide ------------------------------- 2-15

7. Undercarriage --------------------------------------------- 2-17

8. Specification for major components ----------- 2-19

9. Recommended oils ------------------------------------ 2-22

CONTROL DEVICES

1. Cab devices ------------------------------------------------ 3-1

2. Cluster -------------------------------------------------------- 3-2

3. Switches ----------------------------------------------------- 3-35

4. Levers and pedals -------------------------------------- 3-40

5. Others --------------------------------------------------------- 3-43

1. Suggestion for new machine ---------------------- 4-1

2. Check before starting the engine --------------- 4-2

3. Starting and stop the engine ---------------------- 4-3

4. Mode selection system ------------------------------- 4-7

5. Operation of the working device ----------------- 4-12

6. Traveling of the machine ---------------------------- 4-13

7. Efficient working method ---------------------------- 4-16

8. Operation in the special work sites ------------ 4-20

9. Normal operation of excavator ------------------- 4-22

10. Attachment lowering ---------------------------------- 4-23

11. Storage -------------------------------------------------- ---- 4-24

12. RCV lever operating pattern ---------------------- 4-26

1. Preparation for transportation -------------------- 5-1

2. Dimension and weight ------------------------------- 5-2

3. Loading the machine --------------------------------- 5-4

4. Fixing the machine ------------------------------------ 5-6

5. Loading and unloading by crane --------------- 5-7

1. Instruction ------------------------------------------------- 6-1

2. Tightening torque --------------------------------------- 6-6

3. Fuel, coolant and lubricants ----------------------- 6-9

4. Maintenance check list ------------------------------ 6-11

5. Maintenance chart ------------------------------------ 6-16

6. Service instruction ------------------------------------- 6-18

7. Electrical system ---------------------------------------- 6-42

8. Air conditioner and heater -------------------------- 6-45

TROUBLESHOOTING GUIDE

1. Engine -------------------------------------------------------- 7-1

2. Electrical system ---------------------------------------- 7-2

3. Others -------------------------------------------------- ------ 7-3

HYDRAULIC BREAKER AND QUICK CLAMP

1. Selecting hydraulic breaker ------------------------ 8-1

2. Circuit configuration ----------------------------------- 8-2

3. Maintenance ---------------------------------------------- 8-3

4. Precaution while operating the breaker ----- 8-4

5. Quick clamp ----------------------------------------------- 8-6

------------------------------------------------------------- 9-1

CONTENTS

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Page 1: Table Of Contents
CONTENTS Foreword ----------------------------------------------------------- 0-1 6. Traveling of the machine ---------------------------- 4-13 Emission-related components warranty 7. Efficient working method ---------------------------- 4-16 (USA and CANADA only) --------------------------------- 0-1-1 8. Operation in the special work sites ------------ 4-20 Before servicing this machine --------------------------- 0-2 9.
Page 2: Foreword
3. Use genuine HD Hyundai Construction Equipment spare parts genuine HD Hyundai Construction Equipment spare parts for the replacement of parts. We expressly point out that HD Hyundai Construction Equipment will not accept any responsibility for defects resulting from non-genuine parts or non workmanlike repair.
Page 3 Naturally, this warranty does not cover to damage arising from accident, misuse or negligence, use of non-HD Hyundai Construction Equipment parts, or from alterations not authorized by HD Hyundai Construction Equipment. ※ Emission-related components according to the EPA regulation.
Page 4: Before Servicing This Machine
The procedures in this manual do not supersede any requirements imposed by federal, state, provin- cial or local laws. HD Hyundai Construction Equipment can not anticipate every possible circumstance or environment in which this machine may be used and serviced.
Page 5: Ec Regulation Approved
EC REGULATION APPROVED EC REGULATION APPROVED · Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings. : 101dB (EU only) 71dB · The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1 : 2006 and 2002/44/EC)
Page 6 477 Bundangsuseo-ro, Bundang-gu, Seongnam-si, Gyeonggi-do 13553, Korea HD Hyundai Construction Equipment Europe N.V located at Hyundailaan 4, 3980 Tessenderlo, Belgium, as authorized representative in the European Community is authorized to compile the technical construction file and declares that the product:...
Page 7 Address Seongnam-si, Gyeonggi-do 13553, Korea HD Hyundai Construction Equipment Americas, Inc Distributor for U.S.A 6100 Atlantic Boulevard Norcross Address GA 30071 U.S.A Distributor for Europe HD Hyundai Construction Equipment Europe N. V. Hyundailaan 4 Address 3980 Tessenderlo Belgium Dealer Address...
Page 8: Safety Labels
SAFETY LABELS SAFETY LABELS 1. LOCATION 1. LOCATION Always keep these labels clean. If they are lost or damage, attach them again or replace them with a new label. 4 ,52 91N6-22 22 25 91LB-01350 BATTERY COVER MACHINE CTRL/CABIN 91N6-07400 AIR COMP'-CAB 91N6-07201 91N6-01102...
Page 9: Air Cleaner Filter
2. DESCRIPTION 2. DESCRIPTION There are several specific warning labels on this machine please become familiarized with all warn- ing labels. Replace any safety label that is damaged, or missing. If a safety label is attached to a part that is replaced, install a safety label on the replacement part.
Page 10: High Pressure Hose
BATTERY ACCIDENT BATTERY ACCIDENT (item 5) This warning label is positioned on the bat- tery cover. Electrolyte containing sulfuric acid cause Electrolyte containing sulfuric acid cause severe burns. Avoid being in contact with severe burns. Avoid being in contact with skin, eyes or clothes.
Page 11: Hydraulic Oil Level
7) 7) HYDRAULIC OIL LEVEL HYDRAULIC OIL LEVEL (item 7) This warning label is positioned on the pump screen. Place the bucket on the ground whenever Place the bucket on the ground whenever servicing the hydraulic system. servicing the hydraulic system. ※...
Page 12 KEEP CLEAR-SIDE KEEP CLEAR-SIDE (item 13) This warning label is positioned on the LH and RH side cover. To prevent serious personal injury or To prevent serious personal injury or death keep clear of machine swing radi- death keep clear of machine swing radi- Do not deface or remove this label from Do not deface or remove this label from the machine.
Page 13 NO STEP NO STEP (item 16) This warning label is positioned on the engine hood and counterweight. Don't step on the engine hood and coun- Don't step on the engine hood and coun- terweight. terweight. 21070FW16 TRANSPORTING TRANSPORTING (item 17) This warning label is positioned on the front right side of upper frame.
Page 14 REF OPERATOR'S MANUAL REF OPERATOR'S MANUAL (item 20) This warning label is positioned on the right side window of the cab. (1) (1) Ref operator manual ef operator manual Study the operator's manual before Study the operator's manual before starting and operating machine. starting and operating machine.
Page 15: Air Conditioner Filter
19 19) SAFETY REAR WINDOW SAFETY REAR WINDOW (item 23) This warning label is positioned on the inside of rear window. ※ The rear window serves as an alternate The rear window serves as an alternate exit. exit. ※ To remove rear window, pull the ring and To remove rear window, pull the ring and push out the glass.
Page 16: Electric Welding
CLAMP LOCKING CLAMP LOCKING (item 32) This warning label is positioned on the right side window of cab. Serious injury or death can result from Serious injury or death can result from dropping bucket. dropping bucket. Operating the machine with quick clamp Operating the machine with quick clamp switch unlocked or without safety pin of switch unlocked or without safety pin of...
Page 17 FALLING FALLING (item 39) This warning label is positioned on the top of the hydraulic tank and counterweight. Falling is one of the major cause of per- Falling is one of the major cause of per- sonal injury. sonal injury. Be careful of slippery conditions on the Be careful of slippery conditions on the platforms, steps and handrails when...
Page 18 A special air bleed valve is nec- mulator. A special air bleed valve is nec- essary for this operation, so please con- essary for this operation, so please con- tact your HD Hyundai Construction tact your HD Hyundai Construction Equipment distributor. Equipment distributor.
Page 19: Battery Position
MACHINE CONTROL PATTERN MACHINE CONTROL PATTERN CHANGE- CHANGE- W/VALVE VALVE (item 46) This warning label is positioned on the pump screen. Check the machine control pattern for Check the machine control pattern for conformance to pattern on this label. conformance to pattern on this label. not, change label to match pattern before not, change label to match pattern before operating machine.
Page 20: Lubrication Oil
LUBRICATION OIL LUBRICATION OIL (item 49) This warning label is positioned on the pump screen. ※ Recommended lubrication oil ACEA-E9 Recommended lubrication oil ACEA-E9 is equivalent to API CJ-4. is equivalent to API CJ-4. ※ See page 6-9 for details. See page 6-9 for details.
Page 21: Surge Tank
SURGE TANK SURGE TANK (item 54) This warning label is positioned on the top of the surge tank. This system must be filled slowly to prevent air locks. ※ Fill rate ≤ 11 Fill rate 11 lpm 3009A0FW54 KEY OFF KEY OFF CAUTION CAUTION (item 55) This warning label is positioned on the right...
Page 22 DEF/ADBLUE® FILL-UP DEF/ADBLUE® FILL-UP (item 58) WA R N I N G This warning label is positioned on the front of DEF/AdBlue® tank cover. VERY IMPORTANT Be careful not to entering dust, sand or Be careful not to entering dust, sand or BE CAREFUL NOT TO ENTERING DUST, SAND OR OTHER CONTAMINATION SUBSTANCES WHEN YOU REFILL THE other contamination substances when you...
Page 23 REFRIGERANT REFRIGERANT (item 60) This warning label is positioned on the right side of engine hood. Inhaling air conditioner refrigerant gas Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking through a lit cigarette or other smoking method or inhaling fumes released from method or inhaling fumes released from a flame contacting air conditioner refrig-...
Page 24: Machine Data Plate
The machine serial number assigned to this particular machine and should be used when request- ing information or ordering service parts for this machine from your authorized HD Hyundai Construction Equipment dealer. The machine serial number is also stamped on the frame.
Page 25: Guide (Direction, S/No, Symbol)
GUIDE GUIDE 1. DIRECTION 1. DIRECTION Forward The direction of this manual indicate forward, back- ward, right and left on the standard of operator when the travel motor is in the rear and machine is on the traveling direction. Left Right Travel motor Backward...
Page 26: Safety Hints
SAFETY HINTS SAFETY HINTS 1. BEFORE OPERATING THE MACHINE 1. BEFORE OPERATING THE MACHINE Think-safety first. In special situation, wear protective clothing including a safety helmet, safety shoes, gloves, safety glasses and ear protection as required by the job condition. Almost every accident is caused by disregarding the simple and fundamental safety hints.
Page 27 Check daily according to the operation manual. Repair the damaged parts and tighten the loosened bolts. 13031SH05 Check for leakage of engine oil, hydraulic oil, fuel and coolant. Keep machine clean, clean machine regularly. 13031SH06 Do not operate the machine if it requires repairs. Operate after complete repair.
Page 28: Flying Objects
HD Hyundai Construction Equipment can create hazards. Before making a modification, consult your HD Hyundai Construction Equipment distributor. HD Hyundai Construction Equipment will not be responsible for any injury or damage caused by any unauthorized modification. PREPARE FOR EMERGENCY...
Page 29: Rotating Beacon
Do not use attachments that are not authorized by HD Hyundai Construction Equipment or your HD Hyundai Construction Equipment distributor. Use of unauthorized attachments could create a safety problem and adversely affect the proper operation and useful life of the machine.
Page 30: Safety Features
SAFETY FEATURES SAFETY FEATURES Be sure all guards and covers are in their proper position. Have guards and covers repaired if damaged. Use safety features such as safety lock and seat belts properly. Never Never remove any safety features. Always Always keep them in good operating condition.
Page 31: Fire Prevention And Explosion Prevention
FIRE PREVENTION AND EXPLOSION PREVENTION FIRE PREVENTION AND EXPLOSION PREVENTION Regeneration Regeneration The exhaust gas temperatures during regeneration will be elevated. Follow proper fire prevention instructions and use the disable regeneration function when appropriate. General General All fuels, most lubricants, and some coolant mixtures are flammable.
Page 32 SAFETY FEATURES SAFETY FEATURES Be sure all guards and covers are in their proper position. Have guards and covers repaired if damaged. Use safety features such as safety lock and seat belts properly. Never Never remove any safety features. Always Always keep them in good operating condition.
Page 33 Store fuels and lubricants in properly marked containers away from unauthorized personnel. Store oily rags and flammable materials in protective containers. Do not smoke in areas that are used for storing flammable materials. 3001SH02 Use caution when you are fueling a machine. Do not smoke while you are fueling a machine.
Page 34 Replace cables and related parts that show signs of wear or damage. Contact your HD Hyundai Construction Equipment dealer. show signs of wear or damage. Contact your HD Hyundai Construction Equipment dealer.
Page 35 Do not operate a machine when a fire hazard exists. Repair any lines that are corroded, loose, or damaged. Leaks may provide fuel for fires. Consult your HD Hyundai Construction Equipment dealer for repair or for replacement parts.
Page 36 Fire Extinguisher ire Extinguisher As an additional safety measure, keep a fire extinguisher on the machine. Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire extinguisher regularly. Follow the recommendations on the instruction plate. Consider installation of an aftermarket Fire Suppression System, if the application and working conditions warrant the installation.
Page 37 Do not weld the ROPS structure in order to install the fire extinguisher. Also, do not drill holes in the ROPS structure in order to mount the fire extinguisher on the ROPS. Consult your HD Hyundai Construction Equipment dealer for the proper procedure for mounting the fire extinguisher.
Page 38 THE EUROPEAN UNION PHYSICAL AGENTS (VIBRATION) DIRECTIVE 2002/44/EC THE EUROPEAN UNION PHYSICAL AGENTS (VIBRATION) DIRECTIVE 2002/44/EC Vibration Data for Earth-moving Machines ibration Data for Earth-moving Machines Information Concerning Hand/Arm Vibration Level nformation Concerning Hand/Arm Vibration Level When the machine is operated according to the intended use, the hand/arm vibration of this machine is below 2.5 m/s Information Concerning Whole Body Vibration Level nformation Concerning Whole Body Vibration Level...
Page 39 ※ All vibration levels are in meter per second squared. All vibration levels are in meter per second squared. ISO Reference Table A – Equivalent vibration levels of whole body vibration emission for earthmoving equipment. Vibration Levels Scenario Factors Machine Typical operating Machine kind family...
Page 40 Guidelines for Reducing Vibration Levels on Earthmoving Equipment uidelines for Reducing Vibration Levels on Earthmoving Equipment Properly adjust machines. Properly maintain machines. Operate machines smoothly. Maintain the conditions of the terrain. The following guidelines can help reduce the whole body vibration level : Use the right type and size of machine, equipment, and attachments.
Page 41: During Operating The Machine
2. DURING OPERATING THE MACHINE 2. DURING OPERATING THE MACHINE Use the handle and footstep when getting on or off the machine. Do not jump on or off the machine. 13031SH09 Sound the horn to warn nearby personnel before operating the machine. Remove all the obstacles like frost on the window before operating the machine for the good visibility.
Page 42 Provide proper ventilation when operating engine in a closed area to avoid the danger of exhaust gases. 13031SH13 Check the locations of underground gas pipes or water line and secure the safety before operation. 13031SH14 The operating near the electrical lines is very dangerous.
Page 43 Watch out for obstacles. Be particularly careful to check the machine clearance during the swing. 13031SH17 When using the machine as breaker or working in a place where stones may fall down, cab roof guard and head guard should be provided for proper protection.
Page 44 The operation on a slope is dangerous. Avoid operating the machine on a slope of over 10 degree. 13031SH21 Operate the machine after making ground flat when operation is required on a slope. 13031SH22 The swing on the slope can be danger of rolling over.
Page 45 Avoid traveling in a cross direction on a slope as it can cause the danger of rolling over and sliding. 13031SH25 Traveling on a slope is dangerous. Be sure to operate slowly when traveling down a slope and maintain the bucket at a height of 20~30 cm (1 ft) above the ground so that it can be used as brake in an emergency.
Page 46 Before traveling the machine, sound the horn to warn nearby personnel. Operate forward and backward correctly with confirming the location of the travel motor. 13031SH29 Slow down when traveling through obstacles or uneven ground. 13031SH30 When working on soft ground, place mats or wood boards on the ground to prevent the machine sinking.
Page 47: Mounting And Dismounting
Additional track frame step can be fitted for wider optional shoe. In this case please contact your HD Hyundai Construction Equipment distributor. Do not hold any control levers when getting on or off the machine.
Page 48: During Maintenance
3. DURING MAINTENANCE 3. DURING MAINTENANCE Stop the engine immediately when the trouble of the machine is found. Inspect immediately the cause of trouble such as vibration, overheating and trouble in the cluster then repair. 13031SH33 Park on a flat place and stop the engine for inspecting and repairing.
Page 49 There is the danger of fire in fuel and oil. Store in cool and dry area, away from any open flames. 13031SH37 Do not touch exhaust pipe, or may cause severe burn. 13031SH38 Do not open the engine hood and covers while the engine is running.
Page 50 Be careful that the front window may be promptly closed. Be sure to support stay, when the side door needs to be opened. Be careful that the open side door may closed by the external or natural force like strong wind. 13031SH41 The antislip protection should be replaced if they have become worn or have been printed...
Page 51: Parking
4. PARKING 4. PARKING When leaving the machine after parking, lower the bucket to the ground completely and put the safety knob at the LOCK position then remove the key. Lock the cab door. 13031SH44 Park the machine in the flat and safe place. 13031SH45 Hope you can work easily and safely observing safety rules.
Page 52 Visibility Visibility Before you start the machine, perform a walk-around inspection in order to ensure that there are no hazards around the machine. While the machine is in operation, constantly survey the area around the machine in order to identify potential hazards as hazards become visible around the machine. Your machine may be equipped with visual aids.
Page 53 < Top view of the machine at ground level visibility without use of optional visual aids > ※ The shaded areas indicate the approximate location of areas with significant restricted visibility. (Radius = 12 m / 34 ft) There is restricted visibility to the area directly behind the machine with no optional visual aids. Failure to make sure the area is clear could result in serious injury or death.
Page 54: Specifications
SPECIFICATIONS SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT DEF/AdBlue tank Tool box Fuel tank Hydraulic tank Main pump After treatment device Engine Oil cooler Charge air cooler Radiator Main control valve Tooth Bucket Turning joint Swing motor Air cleaner Arm cylinder Boom Boom cylinder Guardrail...
Page 55: Specifications
2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) HX180 L HX180 L ·5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM 5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM I(I') B(L) 180F2SP02 Description Unit Specification Operating weight...
Page 56 2) 2) HX180 L HX180 L ·5.1 m (16' 9") 5.1 m (16' 9") H HYDRAULIC ADJUSTABLE BOOM AND YDRAULIC ADJUSTABLE BOOM AND 2.6 m (8' 6") ARM 2.6 m (8' 6") ARM I(I') B(L) 180F2SP03 Description Unit Specification Operating weight...
Page 57 3) 3) HX180 L HX180 L ·5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM WITH DOZER 5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM WITH DOZER I(I') B(L) 180F2SP04A Description Unit Specification Operating weight...
Page 58 4) 4) HX180 NL HX180 NL ·5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM 5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM I(I') B(L) 180F2SP02 Description Unit Specification Operating weight kg (lb) 18700 (41230) Bucket capacity (SAE heaped), standard 0.76 (0.99) Overall length...
Page 59: Working Range
3. WORKING RANGE 3. WORKING RANGE 1) 1) 5.1 m (16' 9") MONO (16' 9") MONO BOOM BOOM 180F2SP06 Description 2.2 m (7' 3") Arm 2.6 m (8' 6") Arm 3.1 m (10' 2") Arm Max digging reach 8690 mm (28' 6") 9020 mm (29' 7") 9450 mm (31' 0") Max digging reach on ground...
Page 60 2) 2) 5.1 m (16' 9") 5.1 m (16' 9") H HYDRAULIC ADJUSTABLE BOOM YDRAULIC ADJUSTABLE BOOM 180F2SP08 Description 2.2 m (7' 3") Arm 2.6 m (8' 6") Arm Max digging reach 8760 mm (28' 9") 9110 mm (29'11") Max digging reach on ground 8590 mm (28' 2") 8950 mm (29' 4") Max digging depth...
Page 61: Weight
4. WEIGHT 4. WEIGHT HX180 L HX180 L (with dozer) HX180 NL Item Upper structure assembly ·Main frame weld assembly ← ← 1440 3170 ·Engine assembly ← ← 1300 ·Fan clutch assembly ← ← ·Main pump assembly ← ← ·Main control valve assembly ←...
Page 62: Lifting Capacities
The difference between the weight of a work tool attachment must be subtracted. The difference between the weight of a work tool attachment must be subtracted. Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for Consult your HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
Page 63 Type Boom Counterweight Shoe Wheel Dozer Outrigger Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear MONO HX180 L BOOM 5100 2200 2900 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
Page 64 Type Boom Counterweight Shoe Wheel Dozer Outrigger Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear MONO HX180 L BOOM 5100 3100 2900 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
Page 65 Type Boom Counterweight Shoe Wheel Dozer Outrigger Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear 2-PIECE HX180 L BOOM 5100 2200 3250 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
Page 66 Type Boom Counterweight Shoe Wheel Dozer Outrigger Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear 2-PIECE HX180 L BOOM 5100 2600 3250 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
Page 67 Model Type Boom Counterweight Shoe Wheel Dozer Outrigger Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear MONO HX180 NL BOOM 5100 2600 2900 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
Page 68 Model Type Boom Counterweight Shoe Wheel Dozer Outrigger Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear 2-PIECE HX180 NL BOOM 5100 2200 3250 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
Page 69: Bucket Selection Guide
6. BUCKET SELECTION GUIDE 6. BUCKET SELECTION GUIDE 1) 1) GENERAL BUCKET GENERAL BUCKET 0.39 m 0.50 m 0.64, 0.70, 0.76 m 0.89, 1.05 m heaped bucket heaped bucket heaped bucket heaped bucket Recommendation Capacity Width 5.1 m (16' 9") 5.1 m (16' 9") Mono boom Hyd adjustable boom...
Page 70 2) 2) HEAVY DUTY AND DITCH CLEANING BUCKET HEAVY DUTY AND DITCH CLEANING BUCKET ◈ 0.69, 0.72, 0.87 m ⊙ 0.75 m SAE heaped bucket SAE heaped bucket Recommendation Capacity Width 5.1 m (16' 9") 5.1 m (16' 9") Mono boom Hyd adjustable boom Weight CECE...
Page 71: Undercarriage
Shoe width mm (in) 500 (20) 600 (24) 700 (28) 800 (32) Operating weight kg (lb) 18545 (40880) 18800 (41450) 18795 (41480) 19050 (42000) HX180 L Ground pressure 0.51 (7.25) 0.43 (6.11) 0.37 (5.26) 0.33 (4.69) kgf/cm (psi) Overall width mm (ft-in) 2750 (9' 0")
Page 72 4) 4) SELECTION OF TRACK SHOE SELECTION OF TRACK SHOE Suitable track shoes should be selected according to operating conditions. Method of selecting shoes Method of selecting shoes Confirm the category from the list of applications in table table 2 2, then use table table 1 1 to select the shoe.
Page 73: Specification For Major Components
8. SPECIFICATIONS FOR MAJOR COMPONENTS 8. SPECIFICATIONS FOR MAJOR COMPONENTS 1) 1) ENGINE ENGINE Item Specification Model Perkins 1204F Type 4-cycle turbocharged charge air cooled diesel engine Cooling method Water cooling Number of cylinders and arrangement 4 cylinders, in-line Firing order 1-3-4-2 Combustion chamber type Direct injection type...
Page 74: Main Control Valve
3) 3) GEAR PUMP GEAR PUMP Item Specification Type Fixed displacement gear pump single stage Capacity 15cc/rev Maximum pressure 40 kgf/cm (570 psi) Rated oil flow 31.5ℓ/min (8.3 U.S. gpm / 6.9 U.K. gpm) 4) 4) MAIN CONTROL VALVE MAIN CONTROL VALVE Item Specification Type...
Page 75 2750 mm ( 9' 0") 0.51 kgf/cm (7.25 psi) Standard 600 mm (24") 2850 mm ( 9' 4") 0.43 kgf/cm (6.11 psi) HX180 L Option 700 mm (28") 2950 mm ( 9' 8") 0.37 kgf/cm (5.26 psi) Option 800 mm (32") 3050 mm (10' 0")
Page 76: Recommended Oils
※ Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in damage to the systems of major components.
Page 77: Control Devices
CONTROL DEVICES CONTROL DEVICES 1. CAB DEVICES 1. CAB DEVICES The ergonomically designed console box and suspension type seat provide the operator with com- fort. 2) 2) ELECTRONIC MONITOR SYSTEM ELECTRONIC MONITOR SYSTEM The centralized electronic monitor system allows the status and conditions of the machine to be monitored at a glance.
Page 78: Cluster
2. CLUSTER 2. CLUSTER 1) 1) STRUCTURE STRUCTURE The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection. Also, The LCD is to set and display for modes, monitoring and utilities with the switches. The switches or touch screen are to set the machine operation modes.
Page 79 2) 2) GAUGE GAUGE (1) (1) Operation screen Operation screen When you first turn starting switch ON, the operation screen will appear. Default Option 290F3CD51A RPM / Speed gauge DEF/AdBlue® level gauge Engine coolant temperature gauge Tripmeter display Hydraulic oil temperature gauge Eco guage Fuel level gauge Accel dial gauge...
Page 80 (4) (4) Hydraulic oil temperature gauge Hydraulic oil temperature gauge This gauge indicates the temperature of hydraulic oil. White range : 40-105˚C(104-221˚F) Red range : Above 105˚C(221˚F) If the indicator is in the red range or lamp pops up and the buzzer sounds reduce the load on the system.
Page 81 (8) (8) Eco gauge Eco gauge This gauge indicates the fuel consumption rate and machine load status. So that operators can be careful with fuel econo- The fuel consumption rate or machine load is higher, the number of segment is increased. The color of Eco gauge indicates operation status.
Page 82: Warning Lamps
3) 3) WARNING LAMPS WARNING LAMPS Eninge oil filter warning lamp Battery charging warning lamp Air cleaner warning lamp Check engine warning lamp Overload warning lamp Engine oil pressure warning lamp Emergency warning lamp Engine stop warning lamp Engine coolant Fuel level warning lamp temperature warning lamp DEF/AdBlue...
Page 83 (1) (1) Engine coolant temperature warning lamp Engine coolant temperature warning lamp Engine coolant temperature warning is indicated two steps. 103˚C over : The lamp pops up and the buzzer sounds. 107˚C over : The lamp pops up and the buzzer sounds. The pop-up lamps move to the original position and blinks when the buzzer stop switch...
Page 84 (5) (5) Engine oil pressure warning lamp Engine oil pressure warning lamp This warning lamp pops up and the buzzer sounds when the engine oil pressure is low. If the lamp blinks, shut OFF the engine immediately. Check oil level. 290F3CD65 (6) (6) Check engine warning lamp...
Page 85 (7) (7) Battery charging warning lamp Battery charging warning lamp This warning lamp pops up and the buzzer sounds when the battery charging voltage is low. Check the battery charging circuit when this lamp blinks. 290F3CD67 (8) (8) Air cleaner warning lamp Air cleaner warning lamp This warning lamp pops up and the buzzer sounds when the filter of air cleaner is clogged.
Page 86 (10) Engine stop warning lamp This warning lamp pops up and the buzzer sounds when 30 minutes elapsed with empty condition of the DEF/AdBlue® tank, stop the engine immediately and check the DEF/ AdBlue® tank. Fill the DEF/AdBlue® immediately in the DEF/AdBlue® tank. 290F3CD252 Refer to page 3-11.
Page 87 (11) (11) DEF/AdBlue® level warning lamp DEF/AdBlue® level warning lamp This warning lamp indicates when ON, that the DEF/AdBlue® level is low as table below. It is recommended that the DEF/AdBlue® tank be filled It is recommended that the DEF/AdBlue® tank be filled completely full of the DEF/AdBlue®...
Page 88 Tempering or malfunction in the aftertreatment system ③ Once the lamp lights ON, the engine will derate shortly. ※ Please contact your HD Hyundai Construction Equipment ser- Please contact your HD Hyundai Construction Equipment ser- vice center or local dealer. vice center or local dealer.
Page 89: Pilot Lamps
4) 4) PILOT LAMPS PILOT LAMPS Auto engine shutdown pilot lamp (opt) Warming up pilot lamp Decel pilot lamp Preheat pilot lamp Power max pilot lamp Fuel warmer pilot lamp Maintenance pilot lamp Power/User mode pilot mode Auto idle pilot lamp Work tool mode pilot lamp Travel speed pilot lamp Smart key pilot lamp...
Page 90 Preheat pilot lamp Preheat pilot lamp (3) (3) Turning the start key switch ON position starts preheating in cold weather. Start the engine after this lamp is OFF. 290F3CD79 (4) (4) Warming up pilot lamp Warming up pilot lamp This lamp is turned ON when the coolant temperature is below 30˚C (86˚F ).
Page 91 (8) (8) Smart key pilot lamp Smart key pilot lamp (opt) ① This lamp is ON when the engine is started by the start button. ② This lamp is red when the a authentication fails, green when succeeds. ※ Refer to the page 3-24. Refer to the page 3-24.
Page 92: Switches
5) 5) SWITCHES SWITCHES Main menu quick Aircon quick touch switch touch switch Work mode Travel speed pilot lamp pilot lamp Auto idle pilot lamp Power/User mode pilot lamp User mode switch Travel speed switch Auto idle/Buzzer stop switch Power mode switch Work mode switch Escape(previous or parent menu) Rear camera(option)
Page 93 (3) (3) User mode switch User mode switch ① This switch is used to memorize the current machine operating status in the MCU and activate the memorized user mode. ·Memory : Automatically saved after key OFF. ·Action : Push this switch. ·Cancel : Push this switch once more.
Page 94 (8) (8) Head light switch Head light switch This switch is used to operate the head light. The pilot lamp is turned ON when operating the switch. 290F3CD94 (9) (9) Intermittent wiper switch Intermittent wiper switch This switch is used to wipe operates intermittently. The pilot lamp is turned ON when operating the switch.
Page 95 (13) (13) Beacon switch (opt) eacon switch (opt) ① This switch turns ON the rotary light on the cab. ② The pilot lamp is turned ON when operating the switch. 290F3CD97 (14) (14) Overload switch (opt) verload switch (opt) ① When this switch turned ON, buzzer makes sound and over- load warning lamp comes ON in case that the machine is overload.
Page 96 6) 6) MAIN MENU MAIN MENU ※ You can select or set the menu by the haptic controller or touch screen. You can select or set the menu by the haptic controller or touch screen. On the operation screen, tap On the operation screen, tap MENU MENU to access the main menu screen.
Page 97 (2) (2) Mode setup Mode setup ① Work tool Work tool 210WF3CD108A 290F3CD253A 290F3CD254A · Select on installed optional attachment A : It can set the user's attachment. It is available in setting #1~#10. B : Max ﬂ ow - Set the maximum ﬂ ow for the attachment. Relief pressure - Set the relief pressure.
Page 98 ④ Auto power boost Auto power boost 210WF3CD118A 290F3CD117A · The power boost function can be activated or cancelled. Enable - The digging power is automatically increased as working conditions by the MCU. It is operated max 8 seconds. Disable - Not operated. ⑤...
Page 99 ⑥ Automatic engine shutdown (option) Automatic engine shutdown (option) 210WF3CD11A 210WF3CD12A 210WF3CD13A · The automatic engine shutdown function can be set by this menu. One time Always Disable Wait time setting : Max 40 minutes, min 2 minutes ⑦ Initial mode Initial mode 290F3CD122A 290F3CD119A...
Page 100 (3) (3) Monitoring Monitoring ① Active fault Active fault 290F3CD120A 290F3CD121A 290F3CD125A · The active faults of the MCU, engine ECM, air conditioner or AAVM (option) can be checked by this menu. ② Logged fault Logged fault 290F3CD128A 290F3CD123A 290F3CD124A ·...
Page 101 (4) (4) Management Management ① Fuel rate information Fuel rate information 210WF3CD14A 210WF3CD15A ·General record (A) General record (A) Average fuel rate (left) (from "Reset" to now) Fuel consumption devided by engine run time (service meter time). A days fuel used (right) Fuel consumption from 24:00 (or "Reset"...
Page 102 ② Maintenance information Maintenance information 210WF3CD131A 290F3CD132A 290F3CD133A · Alarm lamp ( ) is ON when oil or ﬁ lter needs to be changed or replaced. · Replacement : The elapsed time will be reset to zero (0). · Change interval : The change or replace interval can be changed in the unit of 50 hours. ※...
Page 103 ③ Machine security Machine security 210WF3CD190B 290F3CD135B 290F3CD136A · ESL mode setting ESL mode setting ESL : Engine Starting Limit ESL mode is desingned to be a theft deterrent or will pre- vent the unauthorized operation of the machine. When you Enable the ESL mode, the password will be re- quired when the starting switch is turned to the on position.
Page 104 Smart key Smart key 210WF3CD190A 290F3CD135C 290F3CD001 · Smart key is registered when equipped with optional smart key. If smart key is not inside of the cabin, authentication process fails and the password is needed. · Tag management menu is activated when the Smart key menu is Enabled.
Page 105 ④ Machine Information Machine Information 290F3CD144A 290F3CD145A · This can confirm the identification of the model information (ECU), MCU, monitor, haptic controller, switch controller, RMCU, relay driver unit, FATC (air conditioner controller), AAVM (opt). ⑤ Contact (A/S phone number) Contact (A/S phone number) 290F3CD146A 290F3CD147A 290F3CD148A...
Page 106 ⑧ Update (cluster & ETC devices) Update (cluster & ETC devices) 210WF3CD17A 210WF3CD18A 210WF3CD19A 380F3CD06 380F3CD04A · ETC devices and cluster can be updated through CAN 2 network. · Insert USB memory stick which includes program ﬁ les, start download. 3-25-1...
Page 107 (5) (5) Display Display ① Display item Display item 290F3CD154A 290F3CD155A 290F3CD156A · The center display type of the LCD can be selected by this menu. · The engine speed or each of the tripmeter (A,B,C) is displayed on the center display. ②...
Page 108 ④ Unit Unit 290F3CD161A 210WF3CD162A 290F3CD193A Temperature : ˚C ↔ ˚F · : bar ↔ MPa ↔ kgf/cm · Pressure : l ↔ gal · Volume : lpm ↔ gpm · Flow : km ↔ mile · Distance Date format : yy/mm/dd ↔ mm/dd/yy ↔ dd-mm-yy ·...
Page 109 ⑥ Screen type Screen type 290F3CD165A 290F3CD166A 290F3CD156B A Type (Default) 290F3CD194A 290F3CD167B B Type (Option) 3-28...
Page 110 (6) (6) Utilities Utilities ① Tripmeter Tripmeter 290F3CD168A 290F3CD169A · Maximum 3 kinds of tripmeters can be used at the same time. · Each tripmeter can be turned on by choosing "Start" while it also can be turned off by choosing "Stop".
Page 111 ④ AAVM AAVM (All Around View Monitoring, option) · The AAVM buttons of the cluster consist of ESC/CAM and AUTO IDLE/Buzzer stop. Buzzer stop switch Escape switch 290F3CD244A Escape button Escape button · It will enter into the AAVM mode from the beginning screen if the AAVM is installed. ·...
Page 112 7) 7) AIR CONDITIONER AND HEATER AIR CONDITIONER AND HEATER Full auto air conditioner and heater system automatically keeps the optimum condition in accor- dance with operator's temperature conﬁ guration sensing ambient and cabin inside temperature. · Location of air flow ducts Location of air flow ducts Cluster : Haptic controller :...
Page 113 (1) (1) Power switch Power switch This switch makes the system ON/OFF. Just before the power OFF, set values are stored. Default setting values Function Air conditioner In/outlet LCD Temperature Mode Previous sw Previous sw 290F3CD251 Value Inlet (2) (2) Air conditioner switch Air conditioner switch This switch turns the compressor ON/OFF.
Page 114 (6) (6) Fan speed switch Fan speed switch Fan speed is controlled automatically by setted temperature. This switch controls fan speed manually. · There are 8 up/down steps to control fan speed. · The maximum step or the minimum step beeps 5 times. 290F3CD226 (7) (7) Fan speed...
Page 115: Self Diagnosis Function
8) 8) SELF DIAGNOSIS FUNCTION SELF DIAGNOSIS FUNCTION Diagnostic methods : Diagnostic information window, select Diagnostic indication (Displays fault) Fault code Description Fail safe function Ambient temperature sensor open 20˚C alternate value control Ambient temperature sensor short Cab inside temperature sensor open 25˚C alternate value control Cab inside temperature sensor short Evaporate temperature sensor open...
Page 116 3. SWITCHES 3. SWITCHES Lower wiper & washer switch(opt) Air compressor switch(opt) Boom floating switch(opt) Quick clamp switch(opt) Swing lock/fine switch(opt) Travel straight switch(opt) Horn switch Seat heater switch Breaker operation switch (see 3-63) Starting switch Master switch Starting button(opt) One touch decel switch Emergency engine stop switch Power max switch...
Page 117: Master Switch
2) 2) MASTER SWITCH MASTER SWITCH This switch is used to shut off the entire electrical system. Purging lamp I : The battery remains connected to the electrical system. O : The battery is disconnected to the electrical system. Never turn the master switch to Never turn the master switch to O O (OFF) (OFF) with the engine running.
Page 118 4) 4) AIR COMPRESSOR SWITCH AIR COMPRESSOR SWITCH (option) This switch is used to activate the air compressor. The indicator lamp is turned on when operating the switch. 290F3CD05 5) 5) LOWER WIPER AND WASHER SWITCH LOWER WIPER AND WASHER SWITCH (option) The washer liquid is sprayed and the wiper is operated only while pressing this switch.
Page 119: Horn Switch
8) 8) TRAVEL STRAIGHT SWITCH TRAVEL STRAIGHT SWITCH (option) When the travel straight switch is in the ON position, the machine will travel straight by use of only the left pedal or the left lever. 290F3CD11 9) 9) HORN SWITCH HORN SWITCH This switch is at the top of right side control lever.
Page 120: Emergency Engine Stop Switch
EMERGENCY ENGINE STOP SWITCH EMERGENCY ENGINE STOP SWITCH This switch is used to emergency stop the engine. Emergency Be sure to keep the emergency switch on the release position Be sure to keep the emergency switch on the release position stop when restart the engine.
Page 121: Levers And Pedals
4. LEVERS AND PEDALS 4. LEVERS AND PEDALS Console box height adjust knob RH control lever Travel lever Dozer control lever (option) Travel pedal LH control lever Seat & console box adjust knob Safety knob (forward / backward) 140F3CD16 1) 1) LH CONTROL LEVER LH CONTROL LEVER This joystick is used to control the swing and the arm.
Page 122: Travel Lever
3) 3) SAFETY KNOB SAFETY KNOB All control levers and pedals are disabled from operation by locating the safety knob to the LOCK position as shown. ※ Be sure to turn the safety knob to the LOCK position when enter- Be sure to turn the safety knob to the LOCK position when enter- ing or leaving the operators seat/cabin.
Page 123: Dozer Control Lever
8) 8) DOZER CONTROL LEVER DOZER CONTROL LEVER (option) This lever is used to operate the dozer blade. If the lever is pushed forward, the dozer blade will be going down. Down And the lever is pulled back, the dozer blade will be going up. 210WF3CD48K 3-42...
Page 124: Others
5. OTHERS 5. OTHERS Seat Cigar lighter Radio & USB player RS232 & J1939 service socket Haptic controller EMERGENCY Service meter CN-16 &16B CN-16A Fuse & relay box CN-16 &16A CN-16B Emergency engine speed control connector 140F3CD24 1) 1) CIGAR LIGHTER CIGAR LIGHTER This can be used when the engine starting switch is ON.
Page 125 RADIO AND USB PLAYER : MACHINE SERIAL NO.: -#0039 ÿBASIC FUNCTIONS LCD display 75793CD62-2 ÿFRONT PANEL PRESENTATION -------- Audio selection button -------- Preset memory button 6 D+ --------------- Directory up -------- Audio selection knob -------- Aux function -------- Power and volume button -------- Preset scan (PS) Best station memory (BSM) MODE...
Page 126 ÿGENERAL Power and volume button Power ON/OFF button Press power button to turn the unit ON or OFF shortly. When the power is ON, the previous mode (last memory) will appear. Volume up / down control 75793CD66 Turn volume up / down button right to increase the volume level. The level will be shown in VOLUME xx on the LCD display.
Page 127 Balance control To adjust the left-right speaker balance, first select the balance mode by pressing the SEL button until the BAL indication appears on the LCD display. Within 5 seconds of choosing the balance mode, turn selection knob right / left to adjust the balance as desired. The balance position will be shown on the LCD display from BAL 10L (full left) to BAL 10R (full right).
Page 128 Mode button Press mode button to select RADIO / USB / AUX / BT audio. MODE 290F3CD44 Audio mute button Press mute button momentarily to mute volume and MUTE mark will blink on the LCD display. Press the button again to return to the mode in use before the MUTE mute mode was activated.
Page 129 Pre-set scan (PS) / Best station memory (BSM) button Pre-set scan (PS) Press BSM button shortly to scan the 6 pre-set station stored the memories on each band (AM/FM/LW). The unit will stop at each pre-set station (the pre-set number on the LCD display will flash during pre-set scan operation) and remain on 290F3CD42 the selected frequency.
Page 130 File selection & cue / review button File selection function This button is used to select file up / down. Each time the forward file select is pressed, file number is increased. Each time the backward file select is pressed, file number is 290F3CD43 decreased.
Page 131 ID3 v2 display Disp button is used to change the display information. While playing an MP3 file, you can change the file information DISP shown on the LCD display. Each time you press DISP (display), the display changes to show the following.
Page 132 Random play selector (RDM) During USB play, press RDM button to play the files on the USB in a random shuffled order (RDM will appear on the LCD display). The file select function will also select file in the random order instead of the normal process.
Page 133 Introduce The bluetooth radio supports bluetooth wireless technology. Bluetooth technology provides a wire- less link between a bluetooth mobile phone or bluetooth music player and the HD Hyundai Construction Equipment bluetooth radio. The bluetooth radio features a hands-free system so that you may talk on the telephone without tak- ing your eyes off the road or your hands off the wheel.
Page 134 Bluetooth function Pairing a bluetooth mobile phone or music player A bluetooth connection must first be established between your bluetooth mobile phone or bluetooth music player and the bluetooth radio. The first step to connecting the bluetooth radio and bluetooth device is to introduce or "Pair"...
Page 135 The bluetooth radio will give connection priority to the last connected mobile phone. It is recommended that all other bluetooth devices other than mobile phones are switched off during the registration or pairing process. Disconnecting a bluetooth device If you need to disconnect your bluetooth mobile phone or music player with the bluetooth radio, fol- low the steps below.
Page 136 Deleting a previously paired bluetooth device If you no longer need to use a paired bluetooth device with the bluetooth radio, it can be deleted. It is from the registration assignment for another mobile phone. Refer to the example of paired devices shown table 2-1. Press SEND button, to select BLUETOOTH mode.
Page 137 Last call number redials Select BLUETOOTH mode by pressing SEND button. To making a call to the last dialed number, press SEND button again. OUTGOING CALL appears on the radio display for 1 second. ö Some mobile phones may require an additional press of SEND button to start the last number redial call.
Page 138 Bluetooth setting Setting the automatic call answer feature If this function is selected, the bluetooth radio automatically answers all INCOMING calls. This feature enhances safety as the driver does not need to take their hands from the steering wheel to accept an INCOMING call. Note that this feature cannot be set at different settings for each of the paired mobile phones.
Page 139 RADIO AND USB PLAYER (WITH BLUETOOTH) : MACHINE SERIAL NO.: #0040- 9403CD100 ÿFRONT PANEL PRESENTATION -------- Power ON/OFF, ------- Station preset 5 Volume UP/DOWN button DIR- ----------- Directory down button -------- Manual UP/DOWN Tuning, -------- Station preset 6 File search, SEL button DIR+ ---------- Directory up button -------- Mode button, -------- Scan play button (SCAN)
Page 140 RADIO AND USB PLAYER (WITHOUT BLUETOOTH) : MACHINE SERIAL NO.: #0040- 9403CD101 ÿFRONT PANEL PRESENTATION -------- Power ON/OFF, ------- Station preset 5 Volume UP/DOWN button DIR- ----------- Directory down button -------- Manual UP/DOWN Tuning, ------- Station preset 6 File search, SEL button DIR+ ----------- Directory up button -------- Mode button, -------- Scan play button (SCAN)
Page 141 ÿGENERAL Power and volume button Power ON / OFF button Press power button (1) to turn the unit on or off. Volume UP/DOWN control knob Turn VOL knob (1) right to increase the volume level. Turn VOL knob (1) left to decrease the volume. 9403CD102 After 5 seconds the display will return to the previous display mode.
Page 142 Menu Selection This button can adjust the sound effect and other things. Each time you press this button (2), LCD displays as follows : TREB BAL L=R FAD F=R LOUD ON BEEP 2ND On each setting, the level can be controlled by turning TUNE knob (2). 9403CD103 When the last adjustment is made, after 5 seconds, the display will automatically return to the previous display mode.
Page 143 Loud control When listening to music at low volume levels, this feature will boost the bass and treble response. This action will compensate for the reduction in bass and treble performance experienced at low volume. To select the loudness feature, press button (2) until LOUD is displayed, then turn knob (2) right or left to activate or deactivate loudness.
Page 144 ÿRADIO Mode button Repeat press MODE button to select FM1, FM2 or AM. 9403CD104 Manual tuning button To manually tune to a radio station, simply turn encoder TUNE (2) left or right to increase or decrease the radio frequency. 9403CD105 Auto tuning button To automatically select a radio station, simply press Seek up or Track down button.
Page 145 Preset scan (PS) / Best station memory (BSM) button Press BSM button (12) momentarily to scan the 6 preset stations stored in the selected band. When you hear your desired station, press it again to listen to it. Press BSM button (12) for longer than 2 seconds to activate the Best Station Memory feature which will automatically scan and 9403CD109 enter each station into memory.
Page 146 ÿUSB PLAYER USB playback The unit was equipped with a front USB jack and also a rear USB Jack. With a USB device plugged in the front USB jack, it will be detected as front USB mode. And with a USB device plugged in the rear USB jack, it will be detected as rear USB.
Page 147 Track Scan Play (SCAN) button SCAN playback : Simply press SCAN (12) button to play the first 10 seconds of each track. SCAN folder : Press and hold SCAN button for longer than 2 seconds to scan play the tracks in current folder. SCAN off : Simply press it again to cancel SCAN feature.
Page 148 ÿAUX OPERATION It is possible to connect your portable media player to the audio system for playback of the audio tracks via the cab speakers. To get the best results when connecting the portable media to the audio system, follow these steps : Use a 3.5 mm stereo plug cable to connect the media player headphone socket at each end as follows.
Page 149 ÿBLUETOOTH (if equipped) Using a bluetooth wireless connection Your audio unit supports bluetooth wireless technology. You can set up a wireless link with bluetooth cellular phone. Keep PAIRING the cellular phone with audio unit in a few minutes as the phone are being switched on well enough.
Page 150 Please retry to the pairing instruction if HYUNDAI does not appear on the cellular phone screen. Please retry to the pairing instruction if HYUNDAI does not appear on the cellular phone screen.
Page 151 Bluetooth connection and disconnection When established bluetooth connection between this audio unit and the cellular phone, bluetooth icon on the display appears and then the display shows HF/AV CONN when handsfree & AV profile connected. To disconnect bluetooth link Press and hold CALL END button (4) for 2 seconds, it shows DIS CON and disappears bluetooth Icon on the display.
Page 152 Audio transfer between the audio unit and phone The audio transfer function is for switching the call from the audio unit to the cellular phone for private conversation. Press CALL button (4) briefly during conversation, it appears CALL TRANS on the display. To switch back to the audio unit, press button (4) briefly during private conversation, then it appears CALL TRANS on the display again.
Page 153 Using the audio unit as bluetooth music The audio unit supports A2DP (Audio Advanced Distribution Profile) and AVRCP (Audio Video Remote Control Profile), and both profiles are available to listen music at the audio unit via cellular phone which is supporting the two profiles above. To play music, search the menu on your cellular phone as below : i.e : Menu File manager...
Page 154 ÿRESET AND PRECAUTIONS Reset function Interfere noise or abnormal compressed files in the MP3 disc or USB instrument may cause extraordinary operation (or unit frozen/locking up). It’s strongly recommended to use appropriate USB storage not cause any malfunction to the audio unit. In the unlikely event that the player fails to operate correctly, try out to reset unit by any of following two methods.
Page 155 HAPTIC CONTROLLER The haptic controller consists of buttons, multimodal dial and USB port. Set button Air conditioner button Cluster button Multimodal dial Off button Auto button USB port 290F3CD173 Cluster button When you push this button, haptic controller execute cluster inter- locked mode.
Page 156 OFF button Only while air conditioner system is operating you can use this but- ton. This button is only for air conditioner system off. 290F3CD177 Auto button This button controls air conditioner ON/OFF. ö Refer to the page 3-32 for the auto switch of the air conditioner. 290F3CD178 USB port This port updates firmware using a dedicated cable.
Page 157 Cluster interlocked mode Cluster interlocked mode ON ① Cluster main menu luster main menu You can select the quick menu by rotating the dial as below. ① ② ③ ① ↔ ↔ ↔ CW rotation : move to right direction CCW rotation : move to left direction 290F3CD240A ②...
Page 158 SEAT (SUSPENSION, STD) The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long work hours and enhance work efficiency. Headrest Storage box Document box Seat heater switch Armrest Lumbar support Armrest adjustment Seat pan angle adjustment Backrest adjustment...
Page 159 Fore/after adjustment The fore/after adjustment is released by lifting the locking lever. Do not operate the locking lever while operating. ö After the adjustment, the locking lever must latch into the desired position with an audible click. It should not be possible to move the operator's seat into another position when it is locked.
Page 160 Armrest adjustment The inclination of the armrest can be modified by turning the adjustment knob. When turning the knob to the outside (+), the front part of the armrest will be lifted; when turning the knob to the inside (-), it will be lowered. 290F3CD262 Headrest The headrest can be individually adjusted for height...
Page 161 (10) Lumbar support By turning the adjustment knob to the left (2) or right (1), both the height and curvature of the back- rest cushion can be individually adjusted. This increases both the seating comfort and the performance of the operator. 290F3CD267 (11) Backrest adjustment...
Page 162 SEAT (AIR SUSPENSION, OPTION) The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long work hours and enhance work efficiency. Headrest Seat heater switch Armrest Lumbar support Armrest adjustment Backrest adjustment Seat depth adjustment Seat pan angle adjustment Seat belt...
Page 163 Seat pan angle adjustment The angle of the seat pan can be individually adjusted. To adjust the angle of the seat pan, lift the LH handle (see arrow). By exerting pressure on or off the seat pan it can be moved to the desired angle position.
Page 164 Armrests The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, separate the round cap (see arrow) from the cover, loosen the hexagon nut (size 13 mm), adjust the armrest to the desired position and tighten the nut again.
Page 165 (11) Backrest adjustment The backrest is adjusted using the locking lever (arrow). ö The locking lever must latch into the desired position. It should not be possible to move the backrest into another position when it is locked. 290F3CD39 (12) Fore &...
Page 166: Fuse & Relay Box
FUSE & RELAY BOX SPARE CLUSTER HEAD LAMP POWER BREAKER AC COMP ANTI- RESTART SPARE ROOM LP/ CASSETTE SPARE 20A 10A 20A 20A 20A 20A 20A 10A 20A 10A 20A 10A 30A 30A 20A 10A 10A 10A 20A 20A WORK LAMP FUEL CABIN LAMP HEATER...
Page 167 EMERGENCY ENGINE SPEED CONTROL CONNECTOR When the CAN communication between the ECM and the MCU is abnormal due to malfunction, change the CN-16 connection from CN-16A to CN-16B and then control the engine speed by rotating the CN-16&16A multimodal module of the haptic controller. CN-16B Never connect connector CN-16 with CN-16B when MCU is in normal operation.
Page 168 UPPER WINDSHIELD UPPER WINDSHIELD Perform the following procedure in order to open the upper windshield. Auto lock latch ① Pull both levers with hold both grips that are located at the top of the windshield frame and push the windshield upward. ②...
Page 169: Operation
OPERATION OPERATION 1. SUGGESTION FOR NEW MACHINE 1. SUGGESTION FOR NEW MACHINE It takes about 100 operation hours to enhance its designed performance. Operate according to below three steps and avoid excessive operation for the initial 100 hours. Avoid excessive operation for initial Service meter Load...
Page 170: Check Before Starting The Engine
2. CHECK BEFORE STARTING THE ENGINE 2. CHECK BEFORE STARTING THE ENGINE Look around the machine and under the machine to check for loosen nut or bolts, collection of dirt, or leakage of oil, fuel or coolant and check the Check before starting condition of the work equipment and hydraulic...
Page 171: Starting And Stop The Engine
3. STARTING AND STOP THE ENGINE 3. STARTING AND STOP THE ENGINE 1) 1) CHECK INDICATOR LIGHTS CHECK INDICATOR LIGHTS Check if all the operating levers are in the neutral position. START Turn the starting switch to the ON position. Buzzer sounding for 4 seconds with HYUN- DAI logo on cluster.
Page 172: Starting Engine In Cold Weather
3) 3) STARTING ENGINE IN COLD WEATHER STARTING ENGINE IN COLD WEATHER ※ Sound horn to warn surroundings after check- Sound horn to warn surroundings after check- ing if there are obstacles in the area. ing if there are obstacles in the area. ※...
Page 173: Warming-Up Operation
4) 4) INSPECTION AFTER ENGINE START INSPECTION AFTER ENGINE START Inspect and confirm the following after engine starts. Is the level gauge of hydraulic oil tank in the nor- mal level? Are there leakages of oil or water? Are all the warning lamps turned OFF (1-12)? The seat belt reminder warning lamp (15) pops up and the buzzer sounds until fasten the seat belt.
Page 174: To Stop The Engine
6) 6) TO STOP THE ENGINE TO STOP THE ENGINE ※ If the engine is abruptly stopped before it has If the engine is abruptly stopped before it has cooled down, engine life may be greatly cooled down, engine life may be greatly Low idling for 5 minutes shortened.
Page 175: Mode Selection System
STRUCTURE OF MECHATRONICS MECHATRONICS SYSTEM SYSTEM CAPO, Computer Aided Power Optimization system, is the name of mode selection system developed by HD Hyundai Construction Equipment. ※ Please refer to chapter 3, cluster for below Please refer to chapter 3, cluster for below modes setting.
Page 176 High idle rpm, auto idle rpm and EPPR pres- sure can be adjusted and memorized in the U-mode. ※ Refer to the page 3-20 for setting the user Refer to the page 3-20 for setting the user mode (available on U mode only). mode (available on U mode only).
Page 177 (6) (6) Monitoring system Monitoring system Information of machine performance as moni- tored by the MCU can be displayed on the LCD. Refer to the page 3-22. (7) (7) Self diagnostic system Self diagnostic system ① MCU ( ( Machine achine Control ontrol Unit) nit)
Page 178 After engine start After engine start ① When the engine is started, rpm display indi- cates low idle, 1000±100 rpm. ② If coolant temperature is below 30˚C, the warm- ing up pilot lamp lights ON and after 4 seconds START the engine speed increases to 1100±100 rpm automatically to warm up the machine.
Page 179 P mode P mode The multimodal dial is set 10 and the auto idle mode is canceled. P mode pilot lamp Engine rpm Effect Power mode switch Approximately 120 % of power 1950±50 and speed available than S mode. ※ When the multimodal dial is located below 9 When the multimodal dial is located below 9 the engine speed decreases about 50~100...
Page 180 5. OPERATION OF 5. OPERATION OF THE THE WORKING DEVICE ORKING DEVICE ※ Confirm the operation of control lever and Confirm the operation of control lever and working device. working device. Left control lever controls arm and swing. Right control lever controls boom and bucket. When you release the control lever, control lever returns to neutral position automatically.
Page 181: Traveling Of The Machine
6. TRAVELING OF THE MACHINE 6. TRAVELING OF THE MACHINE 1) 1) BASIC OPERATION BASIC OPERATION (1) (1) Traveling position Traveling position Traveling position It is the position which the traveling motor is in the rear and the working device is forward. Be careful as the traveling direction will be Be careful as the traveling direction will be reversed when the whole machine is swinged...
Page 182: Traveling On Soft Ground
TRAVELING ON A SLOPE TRAVELING ON A SLOPE Make sure that the travel lever is properly maneuvered by confirming the travel motor is in the right location. Lower the bucket 20 to 30 cm (1 ft) to the ground so that it can be used as a brake in an emergen- If the machine starts to slide or loses stability, lower the bucket immediately and brake the machine.
Page 183: Towing The Machine
TOWING THE MACHINE TOWING THE MACHINE Tow the machine as follows when it can not move on it's own. Tow the machine by other machine after hook the wire rope to the frame as shown in picture at right. Hook the wire rope to the frame and put a sup- port under each part of wire rope to prevent damage.
Page 184: Efficient Working Method
7. EFFICIENT WORKING METHOD 7. EFFICIENT WORKING METHOD Do the digging work by arm. Use the pulling force of arm for digging and use together with the digging force of the bucket if necessary. 180F4OP10 When lowering and raising the boom operate soft- Operate softly for the begining and the end ly for the beginning and the end.
Page 185 Dig slowly with keeping the angle of boom and arm, 90-110 degree when maximum digging force is required. 90~110 180F4OP12 Operate leaving a small safety margin of cylinder Margin stroke to prevent damage of cylinder when work- ing with the machine. 180F4OP13 Keep the bucket to the dumping position and the arm horizontal when dumping the soil from the...
Page 186 Never carry out operations which may damage the machine such as overload or over-impact- load. Never travel while carrying a load. In case you need installing over load warning device for object handling procedure, please contact HD Hyundai Construction Equipment 140F4OP25 distributor. 4-18...
Page 187: Bucket With Hook
BUCKET WITH HOOK BUCKET WITH HOOK When carrying out lifting work, the special lifting hook is necessary. The following operations are prohibited. ·Lifting loads with a wire rope fitted around the bucket teeth. ·Lifting loads with the wire rope wrapped directly Hook around the boom or arm.
Page 188: Operation In The Special Work Sites
8. OPERATION IN THE SPECIAL WORK SITES 8. OPERATION IN THE SPECIAL WORK SITES OPERATION THE MACHINE IN A COLD WEATHER OPERATION THE MACHINE IN A COLD WEATHER Use proper engine oil and fuel for the weather. Fill the required amount of antifreeze in the coolant.
Page 189 SEA SHORE OPERATION SEA SHORE OPERATION Prevent ingress of salt by securely tightening plugs, cocks and bolts of each part. Wash machine after operation to remove salt residue. Pay special attention to electrical parts, and hydraulic cylinders and track tension cylinder to prevent corrosion.
Page 190: Normal Operation Of Excavator
9. NORMAL OPERATION OF EXCAVATOR 9. NORMAL OPERATION OF EXCAVATOR Followings may occur during operation due to the nature of a hydraulic excavator. When rolling in the arm, the roll-in movement stop momentary at point X in the picture shown, then recovers speed again after passing point X.
Page 191: Attachment Lowering
A special air bleed valve is necessary for this A special air bleed valve is necessary for this operation, so please contact your HD Hyundai operation, so please contact your HD Hyundai 140F4OP40 Construction Equipment distributor.
Page 192: Storage
11. STORAGE 11. STORAGE Maintain the machine taking care of following to prevent the deterioration of machine when storing the machine for a long time, over 1 month. BEFORE STORAGE BEFORE STORAGE (1) (1) Cleaning the machine Cleaning the machine Clean the machine.
Page 193: During Storage
If the machine is stored without carrying out the monthly lubricating operation, consult your HD If the machine is stored without carrying out the monthly lubricating operation, consult your HD Hyundai Construction Equipment dealer for service. Hyundai Construction Equipment dealer for service.
Page 194: Rcv Lever Operating Pattern
④ 2 Arm in Left ③ 3 Swing right ① 4 Swing left ④ 5 Boom lower ② 6 Boom raise HD Hyundai Right ① 7 Bucket out Construction Equipment ③ 8 Bucket in ② 1 Boom lower A Type ④...
Page 195 PATTERN CHANGE VALVE INSTALL ATTERN CHANGE VALVE INSTALL (option) ※ If the machine is equipped with the pattern change valve, the machine operation pattern can If the machine is equipped with the pattern change valve, the machine operation pattern can be easily changed.
Page 196: Transportation
TRANSPORTATION TRANSPORTATION 1. PREPARATION FOR TRANSPORTATION 1. PREPARATION FOR TRANSPORTATION When transporting the machine, observe the vari- ous road rules, road transportation vehicle laws and vehicle limit ordinances, etc. Overall width Select proper trailer after confirming the weight and dimension from the chapter 2, specification. Check the whole route such as the road width, the height of bridge and limit of weight and etc., which will be passed.
Page 197: Dimension And Weight
2. DIMENSION AND WEIGHT 2. DIMENSION AND WEIGHT 1) 1) Base machine (HX180 L) Base machine (HX180 L) Mark Description Unit Specification Length mm (ft-in) 4160 (13' 8") Height mm (ft-in) 2980 ( 9' 9") Width mm (ft-in) 2850 ( 9' 4")
Page 198 $QQO E[NKPFGT /CTM &GUETKRVKQP 7PKV 5RGEKHKECVKQP .GPIVJ OO HVKP *GKIJV OO HVKP 9KFVJ OO HVKP 9GKIJV '# MI ND ö +PENWFGF RKRKPI 6# %CD CUUGODN[ /CTM &GUETKRVKQP 7PKV 5RGEKHKECVKQP...
Page 199: Loading The Machine
3. LOADING THE MACHINE 3. LOADING THE MACHINE Load and unload the machine on a flat ground. Use the gangplank with sufficient length, width, thickness and gradient. Place the swing lock/fine switch to the LOCK posi- tion (if equipped) before fixing the machine at the bed of trailer and confirm if the machine parallels the bed of trailer.
Page 200 Lower the working equipment gently after the location is determined. Place rectangular timber under the bucket Place rectangular timber under the bucket cylinder to prevent the damage of it during cylinder to prevent the damage of it during transportation. transportation. Be sure to keep the travel speed switch on Be sure to keep the travel speed switch on the LOW (turtle mark) while loading and...
Page 201: Fixing The Machine
4. FIXING THE MACHINE 4. FIXING THE MACHINE Lower down the working device on the loading plate of trailer. Starting switch Keep the safety knob on the LOCK position. Turn OFF all the switches and remove the key. Safety knob 140F5TA09 Secure all locks.
Page 202: Loading And Unloading By Crane
5. LOADING AND UNLOADING BY CRANE 5. LOADING AND UNLOADING BY CRANE Check the weight, length, width and height of the Wire rope machine referring to the chapter 2, specification Stay when you are going to hoist the machine. Use long wire rope and stay to keep the distance with the machine as it should avoid touching with the machine.
Page 203: Maintenance
Inspect the engine compartment for any trash build up. Remove any trash build up from the build up. Remove any trash build up from the engine compartment. engine compartment. Ask to your local dealer or HD Hyundai Construction Equipment for the maintenance advice if unknown.
Page 204: Proper Maintenance
Confirm if the cluster is in the normal condition after completion of service. For more detail information of maintenance, please contact local HD Hyundai Construction Equipment dealer. ※ Be sure to start the maintenance after fully Be sure to start the maintenance after fully understand the chapter 1, safety hints.
Page 205 RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM ※ Spouting of oil can cause the accident when Spouting of oil can cause the accident when loosening the cap or hose right after the oper- loosening the cap or hose right after the oper- ating of machine as the machine or oil is on ating of machine as the machine or oil is on...
Page 206 PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES Be particularly careful that the joint of hose, pipe and functioning item are not damaged. Avoid contamination. Assemble after cleaning the hose, pipe and joint of functioning item. Use genuine parts.
Page 207 PERIODICAL REPLACEMENT OF SAFETY PARTS PERIODICAL REPLACEMENT OF SAFETY PARTS It is desirable to do periodic maintenance the machine for using the machine safely for a long time. However, recommend to replace regularly the parts related safety not only safety but maintain satisfied performance.
Page 208: Tightening Torque
2. TIGHTENING TORQUE 2. TIGHTENING TORQUE Use following table for unspecified torque. 1) 1) BOLT AND NUT BOLT AND NUT (1) (1) Coarse thread Coarse thread 8.8T 10.9T 12.9T Bolt size kgf·m lbf·ft kgf·m lbf·ft kgf·m lbf·ft M 6 × 1.0 0.8 ~ 1.2 5.8 ~ 8.6 1.2 ~ 1.8...
Page 209 2) 2) PIPE AND HOSE PIPE AND HOSE (FLARE type) Thread size (PF) Width across flat (mm) kgf·m lbf·ft 1/4" 28.9 3/8" 36.2 1/2" 68.7 3/4" 1" 1-1/4" 3) 3) PIPE AND HOSE PIPE AND HOSE (ORFS type) Thread size (UNF) Width across flat (mm) kgf·m lbf·ft...
Page 210 TIGHTENING TORQUE OF MAJOR COMPONENT TIGHTENING TORQUE OF MAJOR COMPONENT Torque Descriptions Bolt size kgf·m lbf·ft M12 × 1.75 11.2 ± 1.1 Engine mounting bolt (engine-bracket, FR) 81± 8.0 M12 × 1.75 7.9 ± 2.0 57.1 ± 14.5 Engine mounting bolt (engine-bracket, RR) M16 ×...
Page 211: Fuel, Coolant And Lubricants
Engine oil (API CJ-4, ACEA-E9) SAE 10W-30, SAE 5W-40 DEF/AdBlue® ISO 22241 (32.5% high-purity urea and 67.5% deionized water) HD Hyundai Construction Equipment genuine long life (ISO VG 32, VG 46, VG 68) ★ Hydraulic oil Conventional hydraulic oil (ISO VG 15...
Page 212 ※ Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in damage to the systems of major components.
Page 213: Maintenance Check List
4. MAINTENANCE CHECK LIST 4. MAINTENANCE CHECK LIST 1) 1) DAILY SERVICE BEFORE STARTING DAILY SERVICE BEFORE STARTING Check items Service Page Visual check Fuel tank Check, Refill 6-25 Hydraulic oil level Check, Add 6-32 Engine oil level Check, Add 6-18 Coolant level Check, Add...
Page 214: Initial 50 Hours Service
3) 3) INITIAL 50 HOURS SERVICE INITIAL 50 HOURS SERVICE Check items Service Page Bolts & Nuts Check, Tight Sprocket mounting bolts Travel motor mounting bolts Swing motor mounting bolts Swing bearing mounting bolts Engine mounting bolts Counterweight mounting bolts Turning joint locating bolts Track shoe mounting bolts and nuts Hydraulic pump mounting bolts...
Page 215 6) 6) EVERY 250 HOURS SERVICE EVERY 250 HOURS SERVICE Check items Service Page Battery (voltage) Check, Clean 6-42 Swing bearing grease Check, Add 6-35 Aircon & heater fresh air filter Check, Clean 6-45 Bolts & Nuts Check, Tight ·Sprocket mounting bolts ·Travel motor mounting bolts ·Swing motor mounting bolts ·Swing bearing mounting bolts...
Page 216 ★1 Conventional hydraulic oil ★2 If do not want to change HBHO (HD Hyundai Construction Equipment Bio Hydraulic Oil) every 2000 hours, contact HD Hyundai Construction Equipment dealer and ask about SAMPLING. ★3 When working in dusty environments, more frequent replacing is highly recommended.
Page 217 Hydraulic tank suction strainer Replace 6-33 ★4 HD Hyundai Construction Equipment genuine long life hydraulic oil ※Change oil every 1000 hours of continuous hydraulic breaker operation. Change oil every 1000 hours of continuous hydraulic breaker operation. WHEN REQUIRED WHEN REQUIRED Whenever you have trouble in the machine, you must perform the service of related items, system by system.
Page 218: Maintenance Chart
5. MAINTENANCE CHART 5. MAINTENANCE CHART 15 1 10 22 13 21 180F6MA05 Caution Caution 1. Service intervals are based on the hour meter reading. 2. The number of each item shows the lubrication point on the machine. 3. Stop engine while filling oil, and use no open flames. 6-16 6-16...
Page 219 HD Hyundai Construction Equipment Bio Hydraulic Oil Conventional hydraulic oil ★3 ★4 HD Hyundai Construction Equipment genuine long life hydraulic oil Adjust boom ※ Oil symbol : Please refer to the recommended lubricants for specification. Oil symbol : Please refer to the recommended lubricants for specification.
Page 220: Service Instruction
6. SERVICE INSTRUCTION 6. SERVICE INSTRUCTION 1) 1) CHECK ENGINE OIL LEVEL CHECK ENGINE OIL LEVEL Check the oil level with the machine on a flat ground before starting engine. Dipstick Pull out the dipstick and wipe with a clean cloth. Check the oil level by inserting the dipstick com- pletely into the hole and pulling out again.
Page 221 Apply a light film of lubricating oil to the gasket sealing surface before installing the filters. Do not fill the oil filter with oil before installing Do not fill the oil filter with oil before installing them. This oil would not be filtered and could them.
Page 222: Check Coolant
CHECK COOLANT CHECK COOLANT Surge tank Check if the level of coolant in surge tank is suficient. Add the mixture of antifreeze and water after removing the cap of the surge tank if coolant is not sufficient. Replace gasket of radiator cap when it is dam- aged.
Page 223 Wait until the temperature is below Wait until the temperature is below 50 50 C (122 2 F) before removing the coolant system before removing the coolant system pressure cap. pressure cap. Failure to do so can cause personal injury Failure to do so can cause personal injury from heated coolant spray.
Page 224 ③ Fill the cooling system with clean water. ※ Be sure to vent the engine and aftercooler Be sure to vent the engine and aftercooler for complete filling. for complete filling. ※ Do not install the surge tank cap or the new Do not install the surge tank cap or the new coolant filter.
Page 225 CHECK CHARGE AIR COOLER CHECK CHARGE AIR COOLER Inspect the charge air cooler for dirt and debris blocking the fins. Check for cracks, holes, or other damage. If damage is found, please contact Hyundai Construction Equipment distributor. 1609A6MA21 6-23 6-23...
Page 226 7) 7) FAN BELT FAN BELT To maximize the engine performance, inspect the belt (1) for wear and for cracking. Replace the belt if the belt is worn or damaged. Inspect the belt for cracks, splits, glazing, grease, displacement of the cord and evidence of fluid contamination.
Page 227: Cleaning Of Air Cleaner
CLEANING OF AIR CLEANER CLEANING OF AIR CLEANER (1) (1) Primary element Primary element Loosen the latches and remove the cover. Housing Pull the filter out of the housing. Clean the inside of the housing. Cover Clean the element with pressurized air. Remove the dust inside of the element by the pressurized air (below 3 kgf/cm , 40 psi) for-...
Page 228 PREFILTER PREFILTER (WITH WATER SEPARATOR) Inspect or drain the collection bowl of water Inspect or drain the collection bowl of water daily and replace the element every 500 hours. daily and replace the element every 500 hours. (1) (1) Remove the element Remove the element Place a suitable container under the water sep- arator in order to catch any fuel that might spill.
Page 229: Replacement Of Fuel Filter
REPLACEMENT OF FUEL FILTER REPLACEMENT OF FUEL FILTER (1) (1) Remove the element Remove the element Place a suitable container under the fuel filter in order to catch any fuel that might spill. Clean up any spilled fuel. Clean the outside body of the filter assembly.
Page 230: Bleeding The Fuel System
BLEEDING THE FUEL SYSTEM Vent screw Vent screw Loosen fuel supply line vent screw at the outlet of fuel filter head. Bleed until air bubbles comes out from fuel sup- ply line completely. Tighten fuel supply line screw to its origin posi- tion.
Page 231 DEF/AdBlue® DEF/AdBlue® SUPPLY MODULE FILTER SUPPLY MODULE FILTER Ensure that the area around the DEF/AdBlue® supply module filter is clean and free from dirt. The DEF/AdBlue® threaded cap and the filter element are a combined assembly. Remove the protective cover (1). Remove DEF/ AdBlue®...
Page 232 Ensure that dirt cannot enter the breather Open assembly. Ensure that the outside body of the breather assembly is clean and free from dam- age. Place a container under the breather assembly. Close Rotate the cap (1) counterclockwise into the unlocked position.
Page 233 Check the system for damage. Replace any component that is damaged. Ensure that the outlet (4) is clear and free from obstructions. Connection to breather cap for the engine Oil drain Tube assembly to atmosphere Outlet 1609A6MA66 REPLACEMENT OF AIR BREATHER FILTER REPLACEMENT OF AIR BREATHER FILTER Spanner Air breather filter...
Page 234: Hydraulic Oil Check
HYDRAULIC OIL CHECK HYDRAULIC OIL CHECK Red line Position the machine as shown in the illustration on the right. Then stop engine. Level gauge Check the oil level at the level gauge of hydraulic oil tank. The oil level is normal if the oil is between the red lines.
Page 235: Change Hydraulic Oil
Do not mix any other Bio oil, use only HBHO as Do not mix any other Bio oil, use only HBHO as bio oil. bio oil. If changing to Bio oil, contact HD Hyundai If changing to Bio oil, contact HD Hyundai Construction Equipment dealer. Construction Equipment dealer.
Page 236 CLEAN SUCTION STRAINER CLEAN SUCTION STRAINER Clean suction strainer as follows paying attention Air breather to the cause to be kept during oil filling. Cover Remove the cover on the top of the oil tank. O-ring Tightening torque : 6.9 1.4 kgf m (50 10 lbf ft) Pull out the strainer in the tank.
Page 237 REPLACEMENT OF ELEMENT IN HYDRAULIC REPLACEMENT OF ELEMENT IN HYDRAULIC TANK BREATHER TANK BREATHER Cork nut Remove the cork nut and relieve the pressure in the tank by pushing the top of the air breather. Cover Loosen the nut and remove the cover. Element Pull out the filter element.
Page 238 CHECK THE SWING REDUCTION GEAR OIL CHECK THE SWING REDUCTION GEAR OIL Type 1 Type 2 Pull out the dipstick and clean it. Insert it again. Pull out one more time to check the oil level and fill the oil if the level is not sufficient. 180F6MA31 CHANGE SWING REDUCTION GEAR OIL CHANGE SWING REDUCTION GEAR OIL...
Page 239 SWING GEAR AND PINION SWING GEAR AND PINION Upper frame Drain old grease Drain old grease (1) (1) Remove under cover of lower frame. Remove drain cover of lower frame. Filler cover Remove filler cover of upper frame. Operate full turn (360˚ )of swing several times. Filler hole FRONT 16096MA34...
Page 240 LUBRICATE RCV LEVER LUBRICATE RCV LEVER Remove the bellows and with a grease gun grease the joint part (A) and sliding parts (B). 14W96MA36 ADJUSTMENT OF TRACK TENSION ADJUSTMENT OF TRACK TENSION It is important to adjust the tension of track It is important to adjust the tension of track properly to extend the lifetime of track and properly to extend the lifetime of track and...
Page 241: Replacement Of Bucket
REPLACEMENT OF BUCKET REPLACEMENT OF BUCKET When knocking the pin in with a hammer, When knocking the pin in with a hammer, metal particles may fly and cause serious metal particles may fly and cause serious injury, particularly if they get into your eyes. injury, particularly if they get into your eyes.
Page 242 REPLACEMENT OF BUCKET TOOTH REPLACEMENT OF BUCKET TOOTH Timing of replacement Timing of replacement Check wearing condition as shown in the illus- Tooth adapter tration and replace tooth tip before adapter Tooth tip starts to wear. If excessive use, tooth adapter has worn out, replacement may become impossible.
Page 243 ADJUSTMENT OF BUCKET CLEARANCE ADJUSTMENT OF BUCKET CLEARANCE Lower the bucket on the ground as the picture shown in the right. Swing to the left and keep the arm boss to be contact to the bucket left. Lock the safety knob to the LOCK position and stop the engine.
Page 244 LUBRICATE PIN AND BUSHING LUBRICATE PIN AND BUSHING (1) (1) Lubricate to each pin of working device Lubricate to each pin of working device Lubricate the grease to the grease nipple according to the lubricating interval. Description Lubrication manifold at boom Boom cylinder pin Boom and arm connection pin Arm cylinder pin (rod side)
Page 245: Electrical System
7. ELECTRICAL SYSTEM 7. ELECTRICAL SYSTEM 1) 1) WIRING, GAUGES WIRING, GAUGES Check regularly and repair loose or malfunctioning gauges when found. 13036MI29 2) 2) BATTERY BATTERY (1) (1) Clean Clean Wash the terminal with hot water if it is contami- nated, and apply grease to the terminals after washing.
Page 246 STARTING THE ENGINE WITH A BOOSTER CABLE STARTING THE ENGINE WITH A BOOSTER CABLE Keep following order when you are going to start engine using booster cable. (1) (1) Connection of booster cable Connection of booster cable Connection of booster cable Use the same capacity of battery for starting.
Page 247 (4) (4) Welding repair Welding repair Master switch Before start to welding, follow the below proce- dure. Shut off the engine and remove the starting switch. Disconnect ground cable from battery by mas- DISCONNECT SWITCH ter switch. Before carrying out any electric welding on the machine, the battery cables should be discon- (Engine control nected and the connectors pulled out of the...
Page 248: Air Conditioner And Heater
8. AIR CONDITIONER AND HEATER CLEAN AND REPLACE OF FRESH AIR FILTER Always stop the engine before servicing. Open the LH side cover. Fresh air filter room 140F6MA39 Remove the fresh air filter. Inside When installing a filter, be careful not to change the filter direction.
Page 249 Check the recirculation filter type. Nylon mesh Non-woven fabric Non-woven fabric type - If filter is damaged or badly contaminated, use a new filter. 140WF6MA35 Clean the recirculation filter using a pressurized air (below 2 kgf/cm , 28 psi) or washing with Nylon mesh water.
Page 250 Equipment contains fluorinated greenhouse gas. Equipment contains fluorinated greenhouse gas. Model Type Quantity HX180 L HFC-134a 0.65 kg (1.43 lb) 930 CO Global warming potential (GWP) is a measure of how much heat a gas traps in the atmosphere relative to that of carbon dioxide (CO2). GWP is calculated in terms of the 100-year warming...
Page 251: Troubleshooting Guide
TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE 1. ENGINE 1. ENGINE This guide is not intended to cover every conditions, however many of the more common possibil- This guide is not intended to cover every conditions, however many of the more common possibil- ities are listed.
Page 252: Electrical System
2. ELECTRICAL SYSTEM 2. ELECTRICAL SYSTEM Trouble Service Remark Lamp does not glow brightly even Check for loose terminals and open-circuit wiring. when engine runs at high speed. Adjust belt tension. Lamp flickers while engine runs. Battery charging lamp does not Check the alternator.
Page 253: Others
3. OTHERS 3. OTHERS Trouble Service Remark Track slip out of place. Adjust tension of track. Excessive wear of the sprocket. Bucket either rises slowly or not at Add oil to specified level. all. Slow speed of travel, swing, Add oil to specified level. boom, arm and bucket.
Page 254: Hydraulic Breaker And Quick Clamp
Make careful selection in consideration of oil quantity, pressure and striking force, to enable satisfied performance. When apply a breaker to the machine, consult your local dealer of HD Hyundai Construction Equipment for further explanation.
Page 255: Circuit Configuration
One of spool of the main control valve should be connected to the tank. Select the size of pipe laying considering the back pressure. Shimless tube should be used for the piping. The hose and seal should be used HD Hyundai Construction Equipment genuine parts.
Page 256: Maintenance
★1 : Conventional hydraulic oil Inspect and maintain hydraulic oil and 3 kinds of ★2 : HD Hyundai Construction Equipment filter elements in particular, in order to prolong genuine long life hydraulic oil machine life. ● Replace following filter same time Replace following filter same time ·Hydraulic return filter : 1 EA...
Page 257: Precaution While Operating The Breaker
4. PRECAUTIONS WHILE OPERATING THE BREAKER 4. PRECAUTIONS WHILE OPERATING THE BREAKER DO NOT BREAK ROCK WHILE LOWERING DO NOT BREAK ROCK WHILE LOWERING As the breaker is heavy in comparison with buck- et, it must be operated slowly. If breaker is rapidly pushed down, working device may be damaged.
Page 258 BLANKS THRUST BLANKS THRUST Blank blows, which are impact on the chisel with- out contact with the object, are very harmful for the breaker. Always press the chisel down onto the material before starting the breaker. And stop STOP ! ! operation immediately as soon as the object has been broken.
Page 259 DO NOT WORK WHILE IN A SWING STATE DO NOT WORK WHILE IN A SWING STATE Do not work while swinging the upper structure. It cause oil leakage of the bend in the track shoe and rollers. Work Work 300A8OA59 Conversely, if thrust is excessive or breaking is performed with boom of the lower chassis raised as shown, the machine may suddenly tip toward...
Page 260 NEVER DRIVE THE CHISEL INTO THE GRO- NEVER DRIVE THE CHISEL INTO THE GRO- If the advance is too large and the chisel is not rocked to release the dust, the chisel will be driv- en into the material without breaking the material. This causes the chisel tip to glow red-hot and lose its hardness.
Page 261 To operate the breaker under water, compressed air must be supplied into the breaker, into the impact chamber of the front-head, prior to use. Consult your HD Hyundai Constr uction Equipment dealer for the underwater kit. DO NOT USE BREAKER TO CARRY BROKEN...
Page 262 NEVER USE THE CHISEL OR HYDRAULIC NEVER USE THE CHISEL OR HYDRAULIC BREAKER TO MOVE ROCKS OR OTHER BREAKER TO MOVE ROCKS OR OTHER OBJUCTS OBJUCTS The hydraulic breaker is not designed for this usage. Do not use the breaker or chisel to roll, push the object or reposition the lower chassis.
Page 263: Quick Clamp
5. QUICK CLAMP 5. QUICK CLAMP 1) 1) FIXING BUCKET WITH QUICK CLAMP FIXING BUCKET WITH QUICK CLAMP Quick clamp switch Before fixing bucket, remove safety pin of the moving hook. Safety button Pulling safety button, press the quick clamp switch to unlock position. Then, the moving hook is placed on release posi- tion.
Page 264 HD Hyundai Construction Equipment HD Hyundai Construction Equipment will not be responsible for any injury or will not be responsible for any injury or...
Page 265: Index
INDEX INDEX Fuel filter --------------------------------------------------------- 6-27 Fuel leakage --------------------------------------------------- 6-31 AAVM ------------------------------------------------------------- 3-30 Fuel system bleeding -------------------------------------- 6-28 After engine start -------------------------------------------- Fuel tank --------------------------------------------------------- 6-25 Air breather element --------------------------------------- 6-34 Fuse & relay box --------------------------------------------- 3-69 Air cleaner filter ----------------------------------------------- 6-25 Air conditioner &...
Page 266 Undercarriage ------------------------------------------------ 2-17 Quick clamp ----------------------------------------------------- USB port -------------------------------------------------------- 3-59 Radiator flushing ---------------------------------------------- 6-20 Radio & USB player ----------------------------------------- 3-44 Warming up operation ----------------------------------- RCV lever lubricate ------------------------------------------ 6-37 Warning lamps ----------------------------------------------- Recommended oils --------------------------------- 2-22, 6-10 Weight ------------------------------------------------------------ Relieving pressure ------------------------------------------- Welding repair ------------------------------------------------ 6-44 Return filter ------------------------------------------------------ 6-33 Windshield ----------------------------------------------------- 3-71...