8-10 SERVICING INFORMATION
Complaint
1.
Dirty or
2.
heavy
3.
exhaust
4.
smoke.
5.
6.
7.
Weakened clutchsprings.
1.
Slipping
Worn or distorted pressure plates.
2.
clutch.
Distorted clutch plates or pressure plates.
3.
Some clutch springs weakened while others are not.
1.
Dragging
clutch.
Distorted pressure plates or clutch plates.
2.
Broken gearshiftcam.
1.
Transmission
Distorted gearshift forks.
2.
will not shift.
Worn gearshiftpawl.
3.
Broken return spring on shift shaft.
1.
Transmission
Rubbing or sticky shift shaft.
will not shift
2.
Distorted or worn gearshift forks.
back.
3.
Worn shifting gears on drive shaft or counter shaft.
1.
Transmission
Distorted or worn gearshift forks.
2.
jumps out of
Weakened stopper spring on gear shift stopper.
gear.
3.
RADIATOR (COOLING SYSTEM)
Compla
int
Engine
Not enough engine coolant.
1.
overheats.
2.
Faulty cooling fan.
3.
Defective cooling fan thermo-switch.
4.
Clogged water passage.
5.
Air trapped in the cooling circuit.
6.
Defective water pump.
7.
8.
Defective thermostat.
9.
Symptom and possible causes
Too much engine oil in the engine.
Worn piston rings or cylinders.
Worn valveguides.
Cylinder walls cored or scuffed.
Worn valves stems.
Defective stemseals.
Worn siderails.
Symptom and possible causes
Radiator core clogged with dirt or scale.
Use of incorrect engine coolant.
Remedy
Check
with
inspection
window, drain out excess oil.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Repair or replace.
Replace.
Replace.
Replace.
Replace.
Remedy
Add coolant.
Clean.
Repair or replace.
Replace.
Clean.
Bleed out air.
Replace.
Replace.
Replace.
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