Yamaha WR250F 2014 Manuals

Manuals and User Guides for Yamaha WR250F 2014. We have 1 Yamaha WR250F 2014 manual available for free PDF download: Owner's Service Manual

Yamaha WR250F 2014 Owner's Service Manual (230 pages)

Brand: Yamaha | Category: Motorcycle | Size: 13 MB

Important Manual Information
6
Safety Information
6
Manual Format
7
Table of Contents
9
General Information
10
Location of Important Labels
12
Consumer Information
15
Vehicle Identification Number
15
Included Parts
15
Checking of Connection
16
Special Tools
17
Control Functions
22
Multifunction Display
23
Side Stand
23
Changeover to Basic Mode/ Race Mode
24
Function Diagram
26
Basic Mode
26
Starting and Break-In
28
Break-In Procedures
29
Torque-Check Points
30
Cleaning and Storage
31
General Specifications
32
Maintenance Specifications
34
Tightening Torques
43
General Torque Specifications
48
Definition of Units
48
Lubrication Diagrams
50
Cable Routing Diagram
52
Regular Inspection and Adjustments
60
Maintenance Intervals for Competition Use
60
Pre-Operation Inspection and Maintenance
64
General Inspection and Maintenance
64
Removing the Side Cover
66
Engine
68
Checking the Radiator Cap Opening Pressure
69
Checking the Cooling System
69
Adjusting the Clutch Lever Free Play
69
Adjusting the Throttle Grip Free Play
70
Cleaning the Air Filter Element
70
Checking the Engine Oil Level
71
Changing the Engine Oil
71
Checking the Oil Pressure
72
Adjusting the Pilot Screw
73
Adjusting the Engine Idling Speed
73
Adjusting the Valve Clearance
73
Chassis
76
Bleeding the Hydraulic Brake System
76
Adjusting the Front Brake
76
Adjusting the Rear Brake
76
Checking the Rear Brake Pad Insulator
78
Checking the Brake Fluid Level
79
Checking the Drive Chain
79
Cleaning the Front Fork Oil Seal and Dust Seal
80
Adjusting the Drive Chain Slack
80
Checking the Front Fork
80
Checking the Rear Shock Absorber
81
Checking and Tightening the Spokes
83
Checking and Adjusting the Steering Head
83
Checking the Tire Pressure
83
Checking the Wheels
83
Electrical
86
Checking and Charging the Battery
86
Replacing the Headlight Bulbs
90
Checking the Fuse
90
Adjusting the Headlight Beams
91
Adjusting the Spring Preload
97
Setting of Spring after Replacement
97
Suspension Setting (Front Fork)
100
Suspension Setting (Rear Shock Absorber)
101
Removing the Radiator
102
Handling Note
104
Installing the Radiator
104
Removing the Carburetor
105
Disassembling the Carburetor
106
Installing the Carburetor
111
Air Indictoin System
113
Removing the Air Induction System
113
Checking the Air Induction System
114
Removing the Cylinder Head Cover
115
Removing the Camshafts
116
Removing the Camshaft
117
Checking the Camshaft
117
Checking the Camshaft Sprocket
118
Installing the Camshaft
118
Checking the Decompression System
118
Checking the Timing Chain Tensioner
118
Removing the Cylinder Head
120
Checking the Cylinder Head
121
Installing the Cylinder Head
121
Removing the Valves and Valve Springs
122
Checking the Valve
123
Checking the Valve Springs
125
Checking the Valve Lifters
125
Installing the Valves
125
Removing the Cylinder and Piston
126
Checking the Cylinder and Piston
127
Checking the Piston Ring
127
Checking the Piston Pin
128
Installing the Cylinder
129
Removing the Clutch
130
Checking the Clutch Springs
132
Checking the Friction Plates
132
Installing the Clutch
133
Oil Filter Element and Water Pump
135
Installing the Right Crankcase Cover
138
Installing the Kickstarter Lever
138
Installing the Water Pump Housing
138
Removing the Balancer
140
Checking the Balancer Shaft
141
Removing the Oil Pump
142
Removing the Oil Tank
143
Checking the Oil Pump
144
Installing the Oil Pump
144
Kick Shaft and Shift Shaft
145
Removing the Kick Shaft Assembly
147
Installing the Stopper Lever
148
Installing the Shift Guide and Shift Lever Assembly
148
Installing the Shift Shaft
148
Installing the Kick Shaft Assembly
148
Installing the Kick Idle Gear
149
Ac Magneto and Starter Clutch
150
Removing the Starter Clutch
152
Checking the Starter Clutch
152
Engine Removal
155
Removing the Engine
155
Removing the Drive Sprocket
157
Installing the Drive Sprocket
157
Crankcase and Crankshaft
159
Removing the Crankshaft
159
Removing the Crankcase Bearing
161
Disassembling the Crankcase
162
Checking the Oil Strainer
163
Checking the Oil Delivery Pipe
163
Installing the Crankshaft
163
Transmission, Shift Cam and Shift Fork
165
Front Wheel and Rear Wheel
168
Removing the Front Wheel
168
Removing the Rear Wheel
169
Installing the Rear Wheel
171
Front Brake and Rear Brake
173
Checking the Brake Hose
178
Installing the Brake Caliper Piston
178
Installing the Front Brake Caliper
179
Installing the Rear Brake Caliper
179
Installing the Front Brake Master Cylinder
180
Installing the Rear Brake Master Cylinder
180
Removing the Front Fork
183
Installing the Front Fork
189
Removing the Handlebar
190
Removing the Brake Master Cylinder
191
Installing the Handlebar
191
Checking the Handlebar
191
Removing the Swingarm
198
Disassembling the Swingarm
199
Installing the Swingarm
201
Removing the Rear Shock Absorber
203
Installing the Rear Shock Absorber
206
Electrical Components and Wiring Diagram
209
Color Code
209
Ignition System
210
Inspection Steps
210
Electric Starting System
212
Checking the Neutral Switch
212
Removing the Starter Motor
216
Disassembling the Starter Motor
217
Assembling the Starter Motor
218
Charging System
220
Checking the Charging Voltage
221
Throttle Position Sensor System
222
Checking the Throttle Position Sensor Input Voltage
224
Lighting System
225
Checking the Rectifier/ Regulator
226
Checking the Ac Magneto
226
Signaling System
227

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Yamaha WR250F 2014 Manuals

Yamaha WR250F 2014 Owner's Service Manual (230 pages)

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