Backyard Discovery ARGENTINE SANTA MARIA XL Owner's Manual
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Backyard Discovery ARGENTINE SANTA MARIA XL Owner's Manual

Backyard Discovery ARGENTINE SANTA MARIA XL Owner's Manual

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Manufactured by: Backyard
Discovery
3305 Airport Drive,
Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone:
0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990
ARGENTINE SANTA MARIA XL GRILL
MODEL # : 2404045
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts Para obtener instrucciones en español, visite
www.backyarddiscovery.com
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
INS-2404045-A-ARGENTINE SANTA MARIA XL GRILL-ENG 12-5-2024

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Summary of Contents for Backyard Discovery ARGENTINE SANTA MARIA XL

  • Page 1 Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your product, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.com EASY STEP-BY-STEP 3D INTERACTIVE INSTRUCTIONS DOWNLOAD THE FREE APP INS-2404045-A-ARGENTINE SANTA MARIA XL GRILL-ENG 12-5-2024...
  • Page 2 OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES − Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly...
  • Page 3 OWNER'S MANUAL - PARTS IDENTIFICATION METAL COMPONENTS (NOT TO SCALE) LEG BRACE - A4M02910 LATCH BRACKET - A4M02413 BOTTOM RACK ASSEMBLY -A4M02767 (x8) 1 "x5 3/4"x5 3/4" (26x146x146) (x2) 1/8"x2 3/16"x4 1/8" (2.5x56x104) (x1) 1 5/8"x24 1/16"x74 3/4" (40.5x611.5x1898) COAL PAN ASSEMBLY -A4M02768 UPRIGHT CABLE BRACKET -A4M02270 LATCH BRACKET - A4M02765 1 3/16"x2 15/16"x5 11/16"...
  • Page 4 (x1) (x1) OWNER'S MANUAL - PARTS IDENTIFICATION METAL COMPONENTS (NOT TO SCALE) WIRE HANDLE ASSEMBLY -A4M03500 DL01 DOOR LATCH -A4M02496 DOOR HANDLE ASSEMBLY -A4M02777 (x3) 1 1/2"x2 11/16"x7 9/16" (38x69x192) (x4) 1 5/16"x1 7 /8"x4 3/8" (33x4 7x111) 2 3/8"x3 3/4"x22 11/16" (60x95x576) LEG -A4M02912 LEG -A4M02913 (x1)
  • Page 5 OWNER'S MANUAL - PARTS IDENTIFICATION METAL COMPONENTS (NOT TO SCALE) PIVOT ROD -A4M02784 BOTTOM ASADO RACK - A4M02786 HOLDING ROD - A4M02787 (x1) 1/2"x1 7/16"x12 1/4" (12x36x312) (x1) 5 7/16"x18 1/2"x34" (138x470x864) (x1) 1/4"x1 7/16"x21 13/16" (6x36x554) SPROCKET -A4M02147 SPRING -A4M02506 SPINDLE ASSEMBLY - A4M02150 (x1) 3/16"x4 11/16"x4 11/16"...
  • Page 7 H101183 WASHER FLAT H101159 PHILLIPS ROUNDED HEAD (x26) 8x16 SS H100797 SCREW PWH (x16) 8-18 x 1/2" BLK (x12) 8 x 1 BLK H101262 PHILLIPS ROUNDED HEAD H101280 WASHER FLAT (x4) 8-18x.5 SS H101264 TORX PAN HEAD (x92) 7x14 SS (x86) 1/4-20 x 3/4"...

  • Page 8: Metal Parts

    PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the metal and hardware. METAL PARTS: − Organize metal parts by the three-digit, alpha-numeric part label on each bag (ex. A01). −...
  • Page 9 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Open End Phillips Head Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets 1/2" & 7/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet Claw Hammer...
  • Page 10 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
  • Page 11 STEP1A-CARTASSEMBLY QTY PART NUMBER DESCRIPTION H101266 SCREW TFH 1/4-20 X 1 BLK LOCTITE LEG - A4M02914 C01 COAL PAN ASSEMBLY - A4M02768 (x1) 1 1/ 2 "x1 1/ 2 "x31 13 / 1 6" (38x38x808 ) (x1) 111/ 2 "x25 9 / 1 6"x741/ 2 " (292x 650x1 893 ) - PLACE COAL PAN ASSEMBLY UPSIDE DOWN AND ATTACH LEG AS SHOWN BELOW.
  • Page 12 STEP1B-CARTASSEMBLY PART NUMBER DESCRIPTION H101264 TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101266 SCREW TFH 1/4-20 X 1 BLK (LOCTITE) H101280 WASHER FLAT 7x14 SS -OPEN COAL PAN ASSEMBLY DOOR AND ATTACH LEG HARDWARE AS SHOWN BELOW. 1266 (x2) SCREW TFH 1 /4-20 X 1 BLK 1264 (x2) TORX PAN HEAD 1/4-20x3/4"...
  • Page 13 STEP2A-CARTASSEMBLY PART NUMBER DESCRIPTION H101264 TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101266 SCREW TFH 1/4-20 X 1 BLK (LOCTITE) H101280 WASHER FLAT 7x14 SS LEG -A4M02915 (x1) 1 1/2"x1 1/2"x31 13/16" (38x38x808) - POSITION LEG AS SHOWN BELOW. ENSURE BOLTS ARE INSERTED IN THE CORRECT HOLES SHOWN BELOW. L04 (x1) 1266 (x1) SCREW TFH 1/4-20 X1 BLK...
  • Page 14 STEP2B-CARTASSEMBLY QTY PART NUMBER DESCRIPTION H101266 SCREW TFH 1/4-20 X 1 BLK LOCTITE -OPEN COAL PAN ASSEMBLY DOOR AND ATTACH LEG HARDWARE AS SHOWN BELOW. � ENSURE TWO HOLES ON SIDE OF L04 LEG 1266 (x2) ARE LEFT OPEN AS SCREW TFH 1/ 4 -20 X 1 BLK SHOWN.

  • Page 15: Step 3 - Cart Assembly

    QTY PART NUMBER DESCRIPTION STEP 3 - CART ASSEMBLY H101264 TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101280 WASHER FLAT 7x14 SS LEG -A4M02913 LEG -A4M02912 (x1) 1 1/2"x1 1/2"x31 13/16" (38x38x808) (x1) 1 1 /2"x1 1/2"x31 13/16" (38x38x808) - INSTALL BACK LEGS AS SHOWN BELOW. L01 (x1) L02 (x1) ••...
  • Page 16 STEP 4 - CART ASSEMBLY PART NUMBER DESCRIPTION TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101264 H101280 WASHER FLAT 7x14 SS BOTTOM RACK ASSEMBLY - A4M02767 (x1) 15/8"x24 1/16"x743/4" (40. 5 x611. 5 x1898) - INSTALL BOTTOM RACK ASSEMBLY AS SHOWN BELOW. B02 (x1) BOTTOM RACK ASSEMBLY •...
  • Page 17 STEP 5 - CART ASSEMBLY PART NUMBER DESCRIPTION H101264 TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101280 WASHER FLAT 7x14 SS A4M04136 CASTER (x4) 4136 (x4) CASTER 1264 (x16) TORX PAN HEAD 1/4-20x3/4" BLK BOTTOM RACK ASSEMBLY • • • •...
  • Page 18 STEP 6 - CART ASSEMBLY PART NUMBER DESCRIPTION H101264 TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101280 WASHER FLAT 7x14 SS LEG BRACE -A4M02910 (x8) 1 "x5 3/4"x5 3/4" (26x146x146) -ONCE ALL LEG BRACES ARE ATTACHED, TIGHTEN HARDWARE. B01 (x8) 1264 (x32) LEG BRACE TORX PAN HEAD 1/4-20x3/4"...
  • Page 19 STEP 7 - CART ASSEMBLY QTY PART NUMBER DESCRIPTION H101159 PHILLIPS ROUND HEAD 8-18x.5 DL01 DOOR LATCH -A4M02496 ( x 4) 1 5/16" x 17/8" x 43/8" ( 3 3x47x111) - WITH AT LEAST TWO PEOPLE, SET CART ASSEMBLY ON ALL FOUR CASTERS. -ATTACH DOOR LATCHES AS SHOWN.
  • Page 22 PART NUMBER DESCRIPTION STEP9B-CARTASSEMBLY H101182 WASHER SPLIT 1/4 SS H101273 HEX JAM NUT 1/4"-20 SS (LOCTITE) H101283 1/4" U-BOL T NOTE: USE HARDWARE FROM STEP 9A LATCH BRACKET -A4M02765 DC02 DOOR CABLE - A4M03415 (x2) 1"x13/4"x213/16" (25x4 4x71.0) (x2) 1/8"x8 11/16" (2.5x220) - ATTACH ONE END OF DOOR CABLE TO U-BOLT, BEFORE ATTACHING TO LATCH BRACKET.
  • Page 25 STEP10B-CARTASSEMBLY QTY PART NUMBER DESCRIPTION H101277 BOLT WH 1/4x1 BLK (LOCTITE) NOTE: USE HARDWARE FROM STEP 1 0A DOOR HANDLE ASSEMBLY - A4M02777 DOOR HANDLE ASSEMBLY - A4M02761 (x1) 2 3/8"x3 3/4"x22 11/16" (60x95x576) (x1) 2 3/8"x3 3/4"x30 1/4" (60x95x769) - USING BOLTS FROM PREVIOUS STEPS, ATTACH DOOR HANDLES AS SHOWN BELOW.
  • Page 26 STEP11-CARTASSEMBLY A6P00729 FIRE BRICK (x66) - PLACE ALL FIRE BRICKS IN THE GRILL CART. - ENSURE BRICKS ARE ORIENTED AS SHOWN. - EVENLY SPACE ALL BRICKS 0729 (x66) FIRE BRICK...

  • Page 27: Upright Assembly

    STEP12-CARTASSEMBLY PART NUMBER DESCRIPTION H101183 WASHER FLAT 8x16 SS H101265 TORX PAN HEAD 1/4-20x3/4" SS (LOCTITE) UPRIGHT ASSEMBLY - A4M02759 (x1) 2 5/16"x7 7/8"x31" (58.8x200x788) 1265 (x4) TORX PAN HEAD 1/4-20x3/4" SS 1183 (x4) WASHER FLAT 8x16 SS U02 (x1) UPRIGHT ASSEMBLY...
  • Page 28 STEP13-CARTASSEMBLY SPINDLE ASSEMBLY - A4M02150 UPRIGHT ASSEMBLY - A4M02923 (x1) 1 3/16"x37 5/8" (30x955) (x1) 2 5/8"x7 7/8"x31 5/8" (67x200x803.2) -ATTACH SPINDLE AND UPRIGHT ASSEMBLY BY SLIDING IN PLACE. -SHAFT END OF SPINDLE WILL ATTACH TO U02 UPRIGHT ASSEMBLY. IMPORTANT: SPINDLE MUST U01 (x1) BE INSERTED INTO U02 UPRIGHT ASSEMBLY...
  • Page 29 STEP14-CARTASSEMBLY PART NUMBER DESCRIPTION H101183 WASHER FLAT 8x16 SS H101200 TORX PAN HEAD 1/4-20x2 SS (LOCTITE) TOP RAIL - A4M02149 (x1) 1"x1 1/2"x351/4" (25x38x896) 1200 (x4) TORX PAN HEAD 1/4-20x2 SS 1183 (x4) WASHER FLAT 8x16 SS LARGE HOLES WILL FIT AROUND THREADED INSERTS IN TOP OF TUBES...
  • Page 30 STEP15-CARTASSEMBLY PART NUMBER DESCRIPTION H101182 WASHER SPLIT 1/4 SS H101183 WASHER FLAT 8x16 SS H101265 TORX PAN HEAD 1/4-20x3/4" SS (LOCTITE! UPRIGHT CABLE BRACKET -A4M02270 GRATE TRAY ASSEMBLY -A4M02144 (x2) 1 3/16"x2 15/16"x5 11/16" (30x74.5x143.8) (x1) 1 1/4"x21 13/16"x33 1/16" (31.80x554x839) -ENSURE CORRECT ORIENTATION OF GRATE TRAY BRACKETS.
  • Page 32 STEP 17 A - CART ASSEMBLY QTY PART NUMBER DESCRIPTION H101182 WASHER SPLIT 1/4 SS H101183 WASHER FLAT 8x16 SS H101273 HEX JAM NUT 1/4"-20 SS (LOCTITE) SPROCKET HANDLE ASSEMBLY - A4M02760 (x1) 3 5/8"x4 1/2"x9 5/16" (92x115x236) - DO NOT OVERTIGHTEN HARDWARE. 1273 (x1) DO NOT OVERTIGHTEN, H02 JAM NUT -1/4"...
  • Page 33 STEP17B-CARTASSEMBLY PART NUMBER DESCRIPTION H101183 WASHER FLAT 8x16 SS H101265 TORX PAN HEAD 1/4-20x3/4" SS (LOCTITE) S03 SPRING - A4M02506 ( x 1) 1/16"x7/16"x113/ 1 6" ( 1 .5x11x46) - DO NOT OVERTIGHTEN HARDWARE. - SPRING TENSION IS INTENDED TO BE TIGHT. -YOU WILL NEED PLIERS TO ATTACH SPRING TO HANDLE.
  • Page 35 STEP19-CARTASSEMBLY QTY PART NUMBER DESCRIPTION H100630 WASHER FLAT 8x19 BLK H101263 BOLT WH 5/16x6 3/8 BLK (LOCTITE) WHEEL HANDLE - W4L 19101 (x1) 1 9/16"x51/8" (40x130) 1263 (x1) BOLT WH 5/16x6 3/8 BLK (LOCTITE) 630 (x1) WASHER - 8x19...
  • Page 36 36 36...
  • Page 37 STEP21-CARTASSEMBLY GRATE -A4M02145 7/16"x10 1/2"x20 1/2" (12x266x520) (x3) - PLACE GRATES INTO GRATE TRAY. - IT IS RECOMMENDED TO SEASON YOUR GRILL GRATES TO PREVENT RUSTING OVER TIME.
  • Page 38 STEP 22A - CART ASSEMBLY PART NUMBER DESCRIPTION H101183 WASHER FLAT 8x16 SS H101265 TORX PAN HEAD 1/4-20x3/4" SS (LOCTITE) MAKE SURE HOLES IN 1265 (x2) BRACKET ARE ALIGNED WITH THREADED INSERTS TORX PAN HEA 1/4-20x3/4" 55 1183 (x2) WASHER FLAT 8x16 55 38 38...
  • Page 39 STEP22B-CARTASSEMBLY PART NUMBER DESCRIPTION H101183 WASHER FLAT 8x16 SS H101265 TORX PAN HEAD 1/4-20x3/4" SS (LOCTITE) FIRE BOX - A4M02772 (x1) 11 11 /16"x9 1/8"x22 1/2" (298x232x572) - DO NOT TIGHTEN HARDWARE AT THIS STEP. 1265 (x4) TORX PAN HEAD 1/4-20x3/4" 55 1183(x4) WASHER FLAT 8x16 55...
  • Page 41 STEP24-CARTASSEMBLY DESCRIPTION PART NUMBER H101274 NUT LOCK 3/8"-16 SS H101299 WASHER FLAT 10x22 SS H101301 WASHER SPLIT 3/8 SS H101302 BOLT WH 3/8x2 3/8" S.S. PIVOT ROD - A4M02784 (x1) 1/2"x1 7/16"x121/4" (12. 0 x36x312) - INSERT PIVOT ROD INTO ASADO PIVOT BRACKET. -LINE UP HOLE IN PIVOT ROD WITH HOLE IN BRACKET AND INSTALL HARDWARE AS SHOWN.
  • Page 42 STEP 25A - ASADO ASSEMBLY PART NUMBER DESCRIPTION H101183 WASHER FLAT 8x16 SS H101282 TORX PAN HEAD 1/4-20x1 1/4" SS (LOCTITE) BOTTOM ASADO RACK - A4M02786 WIRE HANDLE ASSEMBLY - A4M03500 (x1) 4 1/4"x18 1/2"x34" (108x470x864) (x3) 1 1/2"x2 11/16"x7 9/16" (38x69x192) R02 (x1) BOTTOM ASADO RACK 1183 (x6)
  • Page 43 STEP 258 - ASADO ASSEMBLY HOLDING ROD - A4M02787 TOP ASADO RACK - A4M02785 H101303 COTTER PIN SS (x1) 1/4"x1 3/16"x21 7/16"(6x30x544) (x1) 5/16"x18 3/8"x30 5/16" (8x466x770) (x1) - THE SLOT SELECTED IS SOLELY DEPENDENT ON THE THICKNESS OF MEAT BEING COOKED. -WHEN NOT IN USE IT IS RECOMMENDED TO LEAVE THE TOP RACK IN THE BOTTOM SLOT AND RESPECTIVE R03 HOLE.
  • Page 44 STEP 26 - ASADO ASSEMBLY ASADO RACK ASSEMBLY FROM STEPS 25 - ENSURE CORRECT ORIENTATION OF THE ASADO RACK ASSEMBLY. - SLIDE ASADO RACK ASSEMBLY FROM STEP 25 ON TO THE ASADO PIVOT FROM STEP 24. SLIDE TAB ON ASADO INSERT PIVOT ROD RACK INTO THE ASADO INTO THE ASADO...
  • Page 45 STEP 27 - GRILL TABLE ASSEMBLY QTY PART NUMBER DESCRIPTION H100797 SCREW PWH 8x1 BLK 2094 TABLE BRACKET -A4M02094 TABLE TOP -W4L 18241 (x4) 1 3/8"x6 13/16"x15 15/16" (34x173x405) (x2) 1 1/4"x17 11/16"x23 5/8" (32x450x600) - DO NOT OVERTIGHTEN SCREWS. - COMPLETE THIS STEP TWICE.
  • Page 46 STEP 28 - GRILL TABLE ASSEMBLY PART NUMBER DESCRIPTION H101264 TORX PAN HEAD 1/4-20x3/4" BLK (LOCTITE) H101280 WASHER FLAT 7x14 SS TABLE ASSEMBLY FROM STEP 27 -REPEAT THIS STEP FOR BOTH SIDES OF THE COAL BOX ASSEMBLY. - IT IS RECOMMENDED TO USE THE 6" MAGNETIC DRIVER EXTENSION PROVIDED IN YOUR HARDWARE KIT FOR THIS STEP.
  • Page 47 STEP29-CARTASSEMBLY QTY PART NUMBER DESCRIPTION H101262 PHILLIPS ROUNDED HEAD 8-18x.5 -iTTSCOVERV '" BYD ID TAG PATIO A4M02158 (x1) ATTACH ID TAG USING PILOT HOLES 1262 (x4) SCREW-1/2"...
  • Page 49 STEP31-CARTASSEMBLY A6P00912 GRILL COVER (x1) - INSTALL COVER TO PROPERLY CARE FOR YOUR GRILL WHEN NOT IN USE. - MAKE SURE GRILL HAS COOLED TO AN AMBIENT TEMPERATURE BEFORE COVERING WITH COVER.

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