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Canon imageCLASS D1100 Series Service Manual
Canon imageCLASS D1100 Series Service Manual

Canon imageCLASS D1100 Series Service Manual

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March 12, 2009
imageCLASS
D1100 Series
Service Manual
Introduction
Basic Operation
Main Controller
Document Exposure System
Document Feeding System
Laser Exposure
Image Formation
Pickup and Feed System
Fixing System
External and Controls
Parts Replacement and Installation Procedure
Maintenance and Inspection
Measurement and Adjustments
Error Code
Service Mode
Service Tool
Appendix
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16

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Summary of Contents for Canon imageCLASS D1100 Series

  • Page 1 March 12, 2009 imageCLASS D1100 Series Service Manual Introduction Basic Operation Main Controller Document Exposure System Document Feeding System Laser Exposure Image Formation Pickup and Feed System Fixing System External and Controls Parts Replacement and Installation Procedure Maintenance and Inspection Measurement and Adjustments Error Code Service Mode...
  • Page 2: Table Of Contents

    6 Laser Exposure Contents 6.1 Basic Operation --------------------------------------- 6-1 6.1.1 Laser Scanner System ------------------------------------ 6-1 6.1.2 Controlling the Laser Activation Timing - ---------------------- 6-2 1 Introduction 6.1.3 Laser Control -------------------------------------------- 6-3 6.1.4 Laser Scanner Motor Control ------------------------------- 6-3 1.1 Product Specifications - --------------------------------- 1-1 7 Image Formation 1.1.1 Names of Parts ------------------------------------------ 1-1 1.1.2 Safety -------------------------------------------------- 1-4 7.1 Basic Operation --------------------------------------- 7-1 1.1.3 Product Specifications ------------------------------------ 1-5 7.1.1 Image-Formation System ---------------------------------- 7-1 1.1.4 Function List -------------------------------------------- 1-7 7.1.2 High-voltage Power Supply - -------------------------------- 7-2 2 Basic Operation 8 Pickup and Feed System 2.1 Construction - ----------------------------------------- 2-1...
  • Page 3 11 Parts Replacement and Installation Procedure 11.2.31 Removing the Main Motor ------------------------------ 11-34 11.2.32 Removing the Registration Unit ------------------------- 11-36 11.1 Outline of Electrical Components ----------------------- 11-1 11.2.33 Removing the Transfer Roller --------------------------- 11-37 11.1.1 Main Unit --------------------------------------------- 11-1 11.2.34 Removing the Pickup Roller ---------------------------- 11-38 11.1.2 Main Parts -------------------------------------------- 11-2 11.2.35 Removing the Fixing Film Unit -------------------------- 11-39 11.2 Parts Replacement Procedure ------------------------- 11-4 11.2.36 Removing the Fixing Pressure Roller --------------------- 11-41 11.2.1 Removing the Left Cover -------------------------------- 11-4 11.2.37 Removing the Manual Pickup Roller ---------------------- 11-42 11.2.2 Removing the left cover (rear) ---------------------------- 11-6 11.2.38 Removing the Manual Separation Pad -------------------- 11-42 11.2.3 Removing the Right Cover ------------------------------- 11-6 11.2.39 Removing the Cassette Separation Pad ------------------ 11-43 11.2.4 Removing the Right cover (rear) -------------------------- 11-8 11.2.40 Removing the Fixing Delivery Roller - --------------------- 11-44 11.2.5 Removing the Front Cover ------------------------------- 11-9 11.2.41 Separating the ADF unit + Reader Unit ------------------- 11-45 11.2.6 Removing rear cover unit Cover - -------------------------- 11-9...
  • Page 4 13 Measurement and Adjustments 15.4.1 Menu Switch Composition - ------------------------------ 15-11 15.4.2 <No.005 NL equalizer> --------------------------------- 15-11 13.1 Scanning System ------------------------------------ 13-1 15.4.3 <No.006 telephone line monitor> ------------------------- 15-11 13.1.1 Procedure after replacing the reader scanner unit (the contact 15.4.4 <No.007 ATT transmission level> ------------------------- 15-11 sensor) ---------------------------------------------------- 13-1 15.4.5 <No.008 V.34 modulation speed upper limit> ---------------- 15-11 13.1.2 Procedure after replacing the copyboard glass - -------------- 13-1 15.4.6 <No.009 V.34 data speed upper limit> --------------------- 15-11 13.1.3 Procedure after replacing the reader unit ------------------- 13-2 15.4.7 <No.010 Frequency of the pseudo CI signal> --------------- 15-12 13.2 Electrical Adjustment -------------------------------- 13-2 15.5 Numeric Parameter Settings (NUMERIC Param.) --------- 15-12 13.2.1 Procedure after Replacing the SCNT board ----------------- 13-2 15.5.1 Numerical Parameter Composition - ----------------------- 15-12 14 Error Code 15.5.2 <002: RTN transmission condition (1)><003: RTN transmission...
  • Page 5 16 Service Tool 15.6.5 <041: Vertical scan start position adjustment (when scanning on a document fed from ADF)> ------------------------------------ 15-18 16.1 Service Tool ---------------------------------------- 16-1 15.6.6 <047: Vertical scan magnification correction (when scanning on a 16.1.1 G. Solvents and Oil List --------------------------------- 16-1 document fed from ADF)> ------------------------------------ 15-18 15.6.7 <048: Horizontal scan magnification correction (when scanning on a document fed from ADF)> ------------------------------------ 15-18 15.7 Printer Function Settings (PRINTER) - ------------------ 15-19 15.7.1 Service Soft Switch Settings (SSSW) --------------------- 15-19 15.7.2 Numeric Parameter Settings (NUMERIC Param.) ------------ 15-19 15.8 Setting of System Functions (SYSTEM) ---------------- 15-20 15.8.1 Bit Switch Settings ------------------------------------ 15-20 15.9 Counter Indication (COUNTER) ----------------------- 15-20 15.9.1 Counters -------------------------------------------- 15-20 15.9.2 Clearing Counters ------------------------------------- 15-21 15.10 Report Output (REPORT) --------------------------- 15-21 15.10.1 Report Output --------------------------------------- 15-21 15.10.2 System Data List - ------------------------------------ 15-21 15.10.3 System Dump List ------------------------------------ 15-22 15.10.4 Counter List - ---------------------------------------- 15-23 15.10.5 Spec List ------------------------------------------- 15-23...
  • Page 6: Introduction

    Introduction ■ Product Specifications Introduction...
  • Page 7: Product Specifications

    Introduction 1.1 Product Specifications Rear View 1.1.1 Names of Parts ■ 1.1.1.1 External View Front View 11 12 13 USB port Power socket Ethernet port Duplex unit cover External device jack Rear cover Telephone line jack [1] DADF (Duplex Automatic Document Feeder) Paper stopper [2] Slide guides [10] Output tray...
  • Page 8 Introduction ■ ■ 1.1.1.2 Section View (Host Machine) 1.1.1.3 Section View (DADF) [10] [11] [18] [17] [12] [1] Registration roller [13] [2] Pickup roller [14] [3] Separation roller [4] Delivery roller [20] [15] [5] Separation pad [19] [16] [1] Fixing delivery roller [11] MP tray pickup roller [2] Face-down delivery roller [12] MP tray separation pad...
  • Page 9 Introduction ■ 1.1.1.4 Control Panel Panel open 12 13 [1] [Address Book] key [4] [Hook] key [2] [Recall/Pause] key (For the D1180/D1170/MF6680dn) [5] [Coded Dial] key Paper Select indicator [16] [Stop/Reset] key [Redial/Pause] key (For the D1150)" [Collate/2 on 1] key [17] [Start] key [3] [Coded Dial] key...
  • Page 10: Safety

    The following labels certify compliance with the CDRH regulations, and must be attached to all laser products that are sold in the US. ■ 1.1.2.4 Safety of the Toner CANON 30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO, Toner in General 146, JAPAN.
  • Page 11: Product Specifications

    Introduction 1.1.3 Product Specifications 1. Toner on the skin or clothes must be removed by washing with water immediately. 2. The use of warm water must be avoided, doing so will cause the toner to turn gel-like 1.1.3.1 Product Specifications ■...
  • Page 12 Introduction ■ 1.1.3.2 ADF Specifications Print speed Approximately 30 sheets / minute (A4/LTR) LTR, LGL, A4, B5, A5, Executive, Oficio, Brazil-Oficio, Mexico- Original orientation Face-up method Cassette paper size Oficio, FLSP, A-FLS, Government-LTR, Government-LGL Original position center reference Multifeeder paper size 76 ×...
  • Page 13: Fax Specifications

    Introduction ■ 1.1.3.3 FAX Specifications 1.1.4 Function List Applicable lines PSTN ■ 1.1.4.1 Scanning Range Transmission method Half-duplex communication Modulation method Transmission speed 33,600bps Coding JBIG, MMR, MR, MH, Error correction Minimum receive input level V.17, V.27ter, V29: -6 to -43 dBm V.34: -10 to -43 dBm Modem IC CONEXANT DFX336...
  • Page 14 Introduction ■ ■ 1.1.4.2 Recording Range (Copy) 1.1.4.3 Recording Range (Reception) leading edge of document trailing edge margin [1] leading edge of document [6] trailing edge margin left margin non-scanning area [2] left margin [7] non-scanning area effective scanning width scanning range [3] effective scanning width [8] scanning range...
  • Page 15: Network Specifications

    Introduction ■ ■ 1.1.4.4 Recording Range (Printer) 1.1.4.5 Operation Environment of the Printer Driver Operation environment Microsoft Windows 98/98SE/Me, Windows 2000 Server, Windows 2000 Professional, Windows XP Professional, Windows XP Home Edition, Windows Server 2003, Windows Vista, MacOS X v10.2.8 or later Hardware environment - IBM PC or IBM compatible PC - CD-ROM drive or network environment accessible to CD-ROM...
  • Page 16 Introduction 1-10 ■ 1.1.4.7 SEND Specifications Operation environment Microsoft Windows 98/98SE/Me, Windows 2000 Server, Windows 2000 Professional, Windows XP Professional, Windows XP Home Edition, Windows Server 2003, Windows Vista, MacOS X v10.2.8 or later, Red Hat Linux 7.2 Hardware environment - Windows or IBM compatible PC Protocol - NetBIOS over TCP/IP (NetBT)
  • Page 17: Basic Operation

    Basic Operation ■ Construction ■ Basic Sequence Basic Operation...
  • Page 18: Construction

    Basic Operation 2.1 Construction 2.2 Basic Sequence 2.1.1 Function Configuration 2.2.1 Basic Operation Sequence The functions of this host machine are mainly composed of the 7 blocks: System The operations of this host machine are controlled by CPUs of the SCNT board within Control System, Scanning Control System, Printer Control System, Laser Scanner System, the Reader Controller System and the engine controller board within the Engine Control Image Formation System, Fixing System, Pickup/Feeding System.
  • Page 19: Main Controller

    Main Controller ■ Power Control Outline Main Controller...
  • Page 20: Power Control Outline

    Main Controller 3.1 Power Control Outline 3.1.1 SCNT PCB Main control feature for SCNT PCB showing under with connector type. 4in1 modle (Printer, Scaner, Copier,Fax) J703 J705 J707 J702 J708 J711 Connector No. Role J701 ADF/Reader driver PCB I/F J703 Engine controller PCB I/F J704 Power suplly PCB I/F...
  • Page 21: Document Exposure System

    Document Exposure System ■ Basic constraction Document Exposure System...
  • Page 22: Basic Construction

    Document Exposure System 4.1 Basic Construction 4.1.2 Major Components Followings are the major components for Document Exposure System. 4.1.1 Specifications / Control / Function List - The contact sensor to scan document - The Reader motor (M701), the drive pulley, the drive belt, to shift the contact sensor In image scanning control, the contact sensor is shifted by rotating the Reader motor based item function / method...
  • Page 23: Document Feeding System

    Document Feeding System ■ Basic Operation ■ Detection Jams Document Feeding System...
  • Page 24: Basic Operation

    Document Feeding System - Reverse to Reading of the 2nd side 5.1 Basic Operation 5.1.1 Basic Operation Pickup/Feed/Delivery Operation The Double-Side Auto Document Feeder (DADF) mounted onto this host machine is dedicated to stream-reading. 1 motor (DADF motor: M702) is engaged in pickup/feeding/delivery. At the start of copy/fax/scan, the DADF motor (M702) is driven by the drive command from the SCNT to pickup/feed the originals set face up on the original tray one by one in order from the top.
  • Page 25: Original Detection

    Document Feeding System PS703 5.1.2 Original Detection There are two types of original detection in this equipment. 1. Original Presence / Absence Detection Detected by DS (Document Sensor: PS703) Setting the original onto the original tray pushes up the actuator, activating (light shielded PS702 =>light transmitted) the DS (PS703), and resulting in detection of the presence of original.
  • Page 26: Detection Jams

    Document Feeding System 5.2 Detection Jams 5.2.1 Jam Detection The following cases are judged as jam. 1. In case of delay in reaching DS/DES or stationary during scanning of original 2. In case DS/DES is detected as ON at power-on (residual paper jam) 3.
  • Page 27: Laser Exposure

    Laser Exposure ■ Basic Operation Laser Exposure...
  • Page 28: Basic Operation

    Laser Exposure Engine controller 6.1 Basic Operation DC controller 6.1.1 Laser Scanner System ■ 6.1.1.1. Outline SCNT The laser scanner system forms a latent image on the photosensitive drum according to the VIDEO signals sent from the SCNT. The main components of the laser scanner are the laser unit and the scanner motor unit, which are controlled by the signals sent from the engine controller.
  • Page 29: Controlling The Laser Activation Timing

    Laser Exposure ■ signals are for switching the operational modes of the laser. The laser 6.1.1.2 Laser Control Circuit driver IC controls the laser according to the combination of the CNT0, CNT1, and CNT2. The laser control controls the laser driver to turn the two laser diodes (LD1, LD2) ON/OFF The table below indicates combinations of the LASER CONTROL signals (CNT0, CNT1, according to the LASER CONTROL signals sent from the engine controller.
  • Page 30: Laser Control

    Laser Exposure 4) The engine controller generates the HORIZONTAL SYNCHRONOUS signal (/BDO) 6.1.4 Laser Scanner Motor Control based on the /BDI signal and sends the /BPO signal to the video controller. ■ 6.1.4.1 Outline 5) The video controller outputs the VIDEO signals (VDO1, /VDO1, VDO2, /VDO2) to the DC controller to horizontally align the starting position of writing the image, when it The scanner motor control is to rotate the scanner motor in order to strike the laser beam inputs the /BDO signal...
  • Page 31 Laser Exposure The scanner motor increases the rotational count only during the /ACC signal is "L". The CPU allows the laser to emit light with APC during the scanner motor is rotating. Accordingly, the BD INPUT signal (/BDI) is sent to the CPU from the BD sensor via the video controller.
  • Page 32: Image Formation

    Image Formation ■ Basic Operation Image Formation...
  • Page 33: Basic Operation

    Image Formation The print process shows the basic operation process for image formation by the printer. 7.1 Basic Operation The print process of this machine has the main 5 blocks and 7 steps. The toner image is formed on papers by following the steps of each block. 7.1.1 Image-Formation System The following is the outline of the blocks and steps of the print process.
  • Page 34: High-Voltage Power Supply

    Image Formation ■ 7.1.2 High-voltage Power Supply 7.2.2.1 Toner Cartridge Presence Detection After power ON, or after door open/close, print develop AC power pressure before first ■ 7.1.2.1 Outline initial rotation start, ,determine the status of toner cartridge with average value in 1.25sec The high-voltage power supply applies biases to the following components: from power pressure value (PA value) of toner level detect PCB.
  • Page 35: Pickup And Feed System

    Pickup and Feed System ■ Media Feed System Pickup and Feed System...
  • Page 36: Media Feed System

    Pickup and Feed System The electrical components are shown in Figure and listed in Table. 8.1 Media Feed System 8.1.1 Outline PS918 The media feed system picks up, feeds and delivers the print media. It consists of several types of rollers. The duplex feed unit in the duplex model (Paris) reverses and refeeds the print media to print on both sides of media.
  • Page 37 Pickup and Feed System ■ (1) Pickup delay jam detection 8.1.1.1 Paper Jam Detection After pickup starts, pickup delay jam detection sequence start. This machine will check paper jam from the status of TOP sensor, delivery sensor and Jam detect timing Pickup begin reversing sensor at sequences describe later.
  • Page 38 Pickup and Feed System After pickup from printer cassette, if no paper detect in 2190msec (3030msec in half speed (3) Delivery delay jam detection mode), pickup retry will function 2times. but, incase of detect preceding sheet with TOP After TOP sensor detect top of page, delivery delay jam detection sequence start. sensor, retry will be hold until rear side of preceding sheet pass TOP sensor.
  • Page 39 Pickup and Feed System (5) Delivery stationary jam detection Note : Distance from delevery sensor to FD nip is 85mm, distance from FD nip After determined that is not wrapping jam, move to delivery stationary jam detection to reversing sensor is 143.6mm. Since reversing stationary jam detection time is sequence.
  • Page 40: Outline

    Pickup and Feed System ■ 8.2.1 Duplex Feeding 8.2.1.2 Operation ■ The duplex feed unit is driven by the main motor (M201). 8.2.1.1 Outline When the first side of print paper is printed, the paper is once fed to the face-down tray. This printer operates the duplex printing by switching the printing side of the paper.
  • Page 41: Fixing System

    Fixing System ■ Overview/Configuration Fixing System...
  • Page 42: Overview/Configuration

    Fixing System 9.1 Overview/Configuration 9.1.2 Outline The fixing control circuit controls the temperature in the fixing unit. The printer uses an on- 9.1.1 Specification/Control/Function List demand fixing method. Item Function/Method Figure below shows the configuration of the fixing control circuit. On-demand fixing Fixing method Fixing film...
  • Page 43: Fixing Mode

    Fixing System 9.1.3 Fixing mode 9.1.4 Protective function This machine, has 12 fixing mode as showing under. The protective function detects an abnormal temperature rise in the fixing unit and interrupts power Fixing mode Moving condition supply to the fixing heater. Normal mode Feedin direction lengh is Cange with video interface command.
  • Page 44: Failure Detection

    Fixing System 9.1.6 Failure detection The DC controller determines a fixing unit failure, makes the FIXING HEATER CONTROL signal inactive, releases the relay to interrupt power supply to the fixing heater and notifies the formatter of a failure state when it encounters the following conditions: 1) Start-up failure If the detected temperature of the thermistor is kept a specified degrees or higher for a •...
  • Page 45: External And Controls

    External and Controls ■ Control Panel External and Controls...
  • Page 46: Control Panel

    External and Controls 10-1 10.1 Control Panel 10.1.5 Low-voltage power supply unit failure detection The DC controller determines a low-voltage power supply unit failure, stops +24V1 output 10.1.1 Outline and notifies the formatter when it encounters the following condition: +24V is higher than a specified voltage •...
  • Page 47: Parts Replacement And Installation Procedure

    Parts Replacement and Installation Procedure ■ Outline of Electrical Components ■ Parts Replacement Procedure Parts Replacement and Installation Procedure...
  • Page 48: Outline Of Electrical Components

    Parts Replacement and Installation Procedure 11-1 11.1 Outline of Electrical Components Name Fixing unit Laser scanner unit 11.1.1 Main Unit Registration unit Duplexing drive unit Main drive unit [4] Duplexing drive unit Duplexing feed unit Contact sensor ADF pickup feed unit [5] Main drive unit Operation unit [6] Duplexing feed unit...
  • Page 49: Main Parts

    Parts Replacement and Installation Procedure 11-2 11.1.2 Main Parts Symbol Name PS201 Duplex reverse sensor ■ Sencer PS202 MP tray media presence sensor PS203 Cassette media presence sensor PS204 Top sensor PS205 Media full sensor PS206 FD tray media full sensor PS701 Scanner home position sensor PS703...
  • Page 50 Parts Replacement and Installation Procedure 11-3 ■ ■ Motor Other M702 SL701 M701 SL202 FM201 TH201 (TH2010) FM202 H201 (H2010) M201 SL203 SP202 SL201 Symbol Name Symbol Name H201 Heater (100V) FM201 Main fan FM202 Controller fan H2010 Heater (230V) Power Cord Outlet Power suplly cooling fan SL201...
  • Page 51: Parts Replacement Procedure

    Parts Replacement and Installation Procedure 11-4 ■ PCBs 11.2 Parts Replacement Procedure 11.2.1 Removing the Left Cover 1. Open the cartridge cover [1]. [UN5] Power suplly PCB [UN21] [UN22] SCNT PCB [UN3] Control panel PCB Connecting PCB Laser driver PCB [UN2] ADF/Reader [UN1]...
  • Page 52 Parts Replacement and Installation Procedure 11-5 3. Remove the claw [1] and remove the reader shaft retainer [2]. 5. Remove the left cover [1]. • 4 claws [2] 4. Remove the reader support shaft [1] and open the reader unit [2]. 11-5 Parts Replacement and Installation Procedure...
  • Page 53: Removing The Left Cover (Rear)

    Parts Replacement and Installation Procedure 11-6 11.2.2 Removing the left cover (rear) 11.2.3 Removing the Right Cover 1. Remove the left cover. 1. Remove the cassette [1]. 2. Remove the left cover (rear) [1]. • 1 screw [2] • 2 claws [3] 2.
  • Page 54 Parts Replacement and Installation Procedure 11-7 3. Open the reader unit (+ ADF unit) [1]. 5. Remove the reader support shaft [1] and open the reader unit [2]. 6. Remove the 3 claws [2] of the right cover unit [1]. 4.
  • Page 55: Removing The Right Cover (Rear)

    Parts Replacement and Installation Procedure 11-8 7. Remove the upper claw [1] of the right cover first and the lower claw [2], and remove the 11.2.4 Removing the Right cover (rear) right cover unit[3]. 1. Remove the right cover unit. 2.
  • Page 56: Removing The

    Parts Replacement and Installation Procedure 11-9 11.2.5 Removing the Front Cover 11.2.6 Removing rear cover unit Cover 1. Remove the left cover. 1. Remove the left cover unit. 2. Remove the right cover. 2. Remove the left cover (rear). 3. Remove the link [1]. 3.
  • Page 57 Parts Replacement and Installation Procedure 11-10 9. Check that the sensor flag [2] protrudes through the hole [1] of the guide assembly on the 6. Remove the duplex feed unit [2] from the rear cover unit [1]. • 2 bosses [3] back of the duplex unit cover.
  • Page 58: Removing The Upper Cover Unit

    Parts Replacement and Installation Procedure 11-11 11.2.7 Removing the upper cover unit 11.2.8 Removing the Main Fan 1. Remove the right cover unit. 1. Remove the right cover. 2. Remove the left cover unit. 2. Remove the main fan [1]. •...
  • Page 59: Removing The Power Cooling Fan

    Parts Replacement and Installation Procedure 11-12 11.2.9 Removing the Power Cooling Fan 11.2.10 Removing the All-Night Power PCB 1. Remove the left cover. 1. Remove the left cover. 2. Remove the fan duct [1]. 2. Remove the all-night power PCB [1]. •...
  • Page 60: Removing The Power Cooling Fan Mount

    Parts Replacement and Installation Procedure 11-13 11.2.11 Removing the Power Cooling Fan Mount 11.2.12 Removing the NCU PCB 1. Remove the left cover. 1. Remove the left cover. 2. Remove the harness [1]. 2. Remove the power cooling fan mount. 3.
  • Page 61: Removing The Adf/Reader Driver Pcb

    Parts Replacement and Installation Procedure 11-14 11.2.13 Removing the ADF/Reader driver PCB 11.2.14 Removing SCNT PCB 1. Remove the left cover. 1. Remove the left cover. 2. Remove the power cooling fan mount. 2. Remove the power cooling fan mount. 3.
  • Page 62: Removing The Capacitor Pcb

    Parts Replacement and Installation Procedure 11-15 ■ [Operation after replacing the SCNT PCB] 11.2.15 Removing the Capacitor PCB After replacing the SCNT PCB, perform the following procedure. 1. Remove the left cover. 2. Remove the power cooling fan mount. 1. Enter the service mode. 3.
  • Page 63: Removing The Adf Unit + Reader Unit

    Parts Replacement and Installation Procedure 11-16 6. Remove the flat cable [1]. 11.2.16 Removing the ADF Unit + Reader Unit 1. Remove the left cover unit. 2. Remove the power cooling fan mount. 3. Remove the left cover (rear). 4. Remove the 2 grounding wires [1]. •...
  • Page 64 Parts Replacement and Installation Procedure 11-17 8. Remove the harness [2] and the flat cable [3] from the harness guide [1]. 10. Remove the reader support shaft and lift and remove the ADF unit + the reader unit [1] in the direction of the arrow.
  • Page 65: Removing The Laser Scanner Unit

    Parts Replacement and Installation Procedure 11-18 9. Remove the laser scanner unit [1]. 11.2.17 Removing the Laser Scanner Unit 1 flat cable [2] • 1. Remove the right cover unit. • 4 screw [3] 2. Remove the left cover unit. 3.
  • Page 66: Removing The Power Pcb

    Parts Replacement and Installation Procedure 11-19 11.2.18 Removing the Power PCB 11.2.19 Removing the Controller Fan 1. Remove the right cover unit. 1. Remove the right cover unit. 2. Remove the right cover (rear). 2. Remove the right cover (rear). 3.
  • Page 67: Removing The Fixing Assembly

    Parts Replacement and Installation Procedure 11-20 11.2.20 Removing the fixing assembly Caution : Points to note at installation 1. Remove the left cover unit. • Fit the protrusion [2] of the gear (21T) [1] with the cut-off of the gear [3] and install it. 2.
  • Page 68 Parts Replacement and Installation Procedure 11-21 7 Remove the duplex feed sensor unit [1]. 9. Remove the feed guide [1]. • • 1 connector [2] 1 screw [2] • 1 screw [3] 10. Remove the fixing assembly [1]. • 8. Remove the harness [1] from the harness guide [2]. 3 connectors [2] •...
  • Page 69: Removing The All-Night Power Pcb Mount

    Parts Replacement and Installation Procedure 11-22 11.2.21 Removing the All-Night Power PCB Mount 11.2.22 Removing the Manual Tray Pickup Solenoid 1. Remove the left cover unit. 1. Remove the left cover. 2. Remove the 2 harnesses [1]. 2. Remove the power cooling fan mount. •...
  • Page 70: Removing The Duplex Feed Unit

    Parts Replacement and Installation Procedure 11-23 6. Remove the rear cover unit [2] from the duplex feed unit cover [1]. 11.2.23 Removing the Duplex Feed Unit • 2 bosses [3] 1. Remove the left cover unit. 2. Remove the left cover (rear). 3.
  • Page 71: Removing The Controller Box

    Parts Replacement and Installation Procedure 11-24 10. Remove the harness guide [1]. 11.2.24 Removing the Controller Box • 3 claws [2] 1. Remove the right cover unit. 2. Remove the left cover. 3. Remove the left cover (rear). 4. Remove the power cooling fan mount. 5.
  • Page 72: Removing The Main Drive Unit

    Parts Replacement and Installation Procedure 11-25 12. Remove the controller box [1]. 11.2.25 Removing the Main Drive Unit • 4 screws [2] 1. Remove the right cover unit. 2. Remove the left cover unit. 3. Remove the power cooling fan mount. 4.
  • Page 73 Parts Replacement and Installation Procedure 11-26 8. Remove the harness [1] from the harness guide [2]. 10. Remove the harness guide [1]. • • 6 connectors [3] 1 screw [2] • 1 ferrite core [4] 11. Remove the harness [1] from the harness guide [2]. •...
  • Page 74 Parts Replacement and Installation Procedure 11-27 12. Remove the main fan holder [1]. 14. Remove the 2 harness guides [1]. • • 2 screws [2] 2 bosses [2] 15. Remove the plate [1], the fixing gear [2] and the link arm [3]. 13.
  • Page 75: Removing The Duplex Drive Unit

    Parts Replacement and Installation Procedure 11-28 16. Remove the main drive unit [1]. 11.2.26 Removing the duplex drive unit • 4 screws [2] 1. Remove the right cover unit. 2. Remove the right cover (rear). Caution : 3. Remove the left cover. Cushion sheet [3] attached to the main drive unit needs to be purchased 4.
  • Page 76 Parts Replacement and Installation Procedure 11-29 9. Remove the harness [1] from the harness guide [2]. 11. Remove the harness guide [1]. • • 6 connectors [3] 2 screws [2] • 1 ferrite core [4] 12. Remove the harness [1] from the harness guide [2]. •...
  • Page 77: Removing The Duplex Reverse Solenoid

    Parts Replacement and Installation Procedure 11-30 13. Remove the main fan holder [1]. 11.2.27 Removing the Duplex Reverse Solenoid • 2 screws [2] 1. Remove the right cover unit. 2. Remove the right cover (rear). 3. Remove the left cover. 4.
  • Page 78: Removing The Cassette Pickup Solenoid

    Parts Replacement and Installation Procedure 11-31 11.2.28 Removing the Cassette Pickup Solenoid 11.2.29 Removing the Engine Controller Unit 1. Remove the right cover unit. 1. Remove the right cover unit. 2. Remove the left cover unit. 2. Remove the left cover. 3.
  • Page 79 Parts Replacement and Installation Procedure 11-32 14. Remove the harness [1] from the harness guide [2]. 16. Remove the 8 connectors [1] and the terminal [2]. • 6 connectors [3] 17. Remove the harness [1] from the harness guide [2]. •...
  • Page 80 Parts Replacement and Installation Procedure 11-33 18. Remove the harness [1] and the flat cable [2] from the harness guide [3]. 20. Remove the 3 mounting screws [1] of the engine controller unit. • 2 terminals [4] • 1 wire saddle [5] 21.
  • Page 81: Removing The Engine Controller Pcb

    Parts Replacement and Installation Procedure 11-34 11.2.30 Removing the Engine Controller PCB 11.2.31 Removing the Main Motor 1. Remove the right cover unit. 1. Remove the right cover unit. 2. Remove the left cover. 2. Remove the left cover. 3. Remove the left cover (rear). 3.
  • Page 82 Parts Replacement and Installation Procedure 11-35 15. Remove the main switch mount [1]. 17. Remove the main motor [1] together with the harness guide [2]. • • 2 claws [2] 3 screws [3] 16. Displace the harness guide [1]. • 2 claws [2] 11-35 Parts Replacement and Installation Procedure...
  • Page 83: Removing The Registration Unit

    Parts Replacement and Installation Procedure 11-36 10. Remove the registration unit [1]. 11.2.32 Removing the Registration Unit • 5 screws [2] 1. Remove the right cover unit. • 1 gear cover [3] 2. Remove the left cover. 3. Remove the power cooling fan mount. 4.
  • Page 84: Removing The Transfer Roller

    Parts Replacement and Installation Procedure 11-37 11.2.33 Removing the Transfer Roller Caution : 1. Remove the right cover unit. At installation, make sure to hold the shaft [1] of the transfer roller and be careful 2. Remove the left cover. not to touch the sponge part [2] of the roller.
  • Page 85: Removing The Pickup Roller

    Parts Replacement and Installation Procedure 11-38 3. Remove the pickup roller unit [1]. 11.2.34 Removing the Pickup Roller 1. Remove the cassette [1]. 4. Remove the rubber roller [1] on both edges from the shaft and remove the pickup roller [2]. 2.
  • Page 86: Removing The Fixing Film Unit

    Parts Replacement and Installation Procedure 11-39 8. Remove the fixing upper cover [1]. 11.2.35 Removing the Fixing Film Unit • 4 screws [2] 1. Remove the left cover unit. 2. Remove the left cover (rear). 3. Remove the right cover unit. 4.
  • Page 87 Parts Replacement and Installation Procedure 11-40 10. Remove the harness [1] from the guide. Caution : When removing/installing it, be careful not to touch the surface of the fixing film. 11. Remove the fixing film unit [1]. 11-40 Parts Replacement and Installation Procedure...
  • Page 88: Removing The Fixing Pressure Roller

    Parts Replacement and Installation Procedure 11-41 11.2.36 Removing the Fixing Pressure Roller Caution : 1. Remove the left cover unit. When removing/installing it, be careful not to touch the surface of the fixing 2. Remove the left cover (rear). pressure roller. 3.
  • Page 89: Removing The Manual Pickup Roller

    Parts Replacement and Installation Procedure 11-42 11.2.37 Removing the Manual Pickup Roller 11.2.38 Removing the Manual Separation Pad 1. Open the front cover [1]. 1. Open the manual pickup cover [1]. 2. Lower the manual guide [1], insert the precision flat-screwdriver into the clearance [2] of the 2.
  • Page 90: Removing The Cassette Separation Pad

    Parts Replacement and Installation Procedure 11-43 3. Open the front cover [1] and remove the separation pad [2]. 11.2.39 Removing the Cassette Separation Pad 1. Remove the cassette [1]. 2. Remove the separation pad [1]. • 2 screws [2] 11-43 Parts Replacement and Installation Procedure...
  • Page 91: Removing The Fixing Delivery Roller

    Parts Replacement and Installation Procedure 11-44 9. Remove the fixing delivery roller [1] in the direction of the arrow. 11.2.40 Removing the Fixing Delivery Roller 1. Remove the left cover unit. 2. Remove the left cover (rear). 3. Remove the right cover unit. 4.
  • Page 92: Separating The Adf Unit + Reader Unit

    Parts Replacement and Installation Procedure 11-45 7. Lift the ADF unit [1] and remove it upward. 11.2.41 Separating the ADF unit + Reader Unit 1. Remove the left cover. 2. Remove the power cooling fan mount. 3. Remove the left cover (rear). 4.
  • Page 93: Removing The Reader Unit Upper Cover

    Parts Replacement and Installation Procedure 11-46 8. Remove the reader unit upper cover [1]. 11.2.42 Removing the Reader Unit Upper Cover • 2 screws [2] 1. Remove the left cover. • 7 claws [3] 2. Remove the power cooling fan mount. 3.
  • Page 94: Removing The Reader Scanner Unit

    Parts Replacement and Installation Procedure 11-47 9. Lift the contact sensor [1] and remove it in the direction of the arrow. 11.2.43 Removing the Reader Scanner Unit 1. Remove the left cover. 2. Remove the power cooling fan mount. 3. Remove the left cover (rear). 4.
  • Page 95: Removing The Reader Motor

    Parts Replacement and Installation Procedure 11-48 9. Remove the shaft retaining plate [1]. 11.2.44 Removing the Reader Motor • 1 screw [2] 1. Remove the left cover. 2. Remove the power cooling fan mount. 3. Remove the left cover (rear). 4.
  • Page 96: Removing The Control Panel

    Parts Replacement and Installation Procedure 11-49 11. Remove the motor mounting plate [1]. 11.2.45 Removing the Control Panel • 2 screws [2] 1. Remove the 2 blanking sheets [1] and 4 screws [2] on the bottom of the reader unit. Caution : Since the blanking sheet [1] needs to be purchased separately, be careful not to lose it after removing it.
  • Page 97: Removing The Control Panel Pcb

    Parts Replacement and Installation Procedure 11-50 2. Remove the control panel [1]. 11.2.46 Removing the Control Panel PCB • 9 claws [2] 1 flat cable [3] 1. Remove the control panel. • 2. Remove the control panel PCB [1]. • 1 terminal [4] •...
  • Page 98: Removing The Copyboard Glass

    Parts Replacement and Installation Procedure 11-51 11.2.47 Removing the Copyboard Glass 11.2.48 Removing the ADF Roller Unit 1. Remove the left cover. 1. Open the ADF upper cover [1]. 2. Remove the power cooling fan mount. 3. Remove the left cover (rear). 4.
  • Page 99 Parts Replacement and Installation Procedure 11-52 3. Remove the resin E-ring [1] and displace the bushing [2]. 5. Remove the ADF roller unit [1]. Caution : 4. Remove the resin E-ring [1] and the bushing [2]. When removing it, be careful not to lose the spring [1] attached to the ADF roller unit.
  • Page 100: Removing The Adf Pickup Roller

    Parts Replacement and Installation Procedure 11-53 11.2.49 Removing the ADF Pickup Roller 11.2.50 Removing the ADF Separation Roller 1. Remove the ADF roller unit. 1. Remove the ADF roller unit. 2. Insert the precision flat-screwdriver and remove the pickup roller [1] together with the shaft. 2.
  • Page 101 Parts Replacement and Installation Procedure 11-54 4. Displace the roller shaft [1] and remove the parallel pin [2] and the bushing [3]. 6. Remove the ADF separation roller [1]. Caution : Since the parallel pin is very tiny, be careful not to lose it. 5.
  • Page 102: Removing The Adf Separation Pad

    Parts Replacement and Installation Procedure 11-55 3. Remove the retaining plate [1] on the back of the feed guide. 11.2.51 Removing the ADF Separation Pad • 2 screws [2] 1. Open the ADF upper cover [1]. • 2 tabs [3] of the separation pad holder 2.
  • Page 103: Removing The Adf Pickup Feed Unit

    Parts Replacement and Installation Procedure 11-56 11.2.52 Removing the ADF Pickup Feed Unit Caution : 1. Open the ADF upper cover [1]. Be careful not to lose the spring [1] on the separation pad holder. 2. Remove the ADF front cover [1]. •...
  • Page 104 Parts Replacement and Installation Procedure 11-57 3. Slightly lift the ADF tray [1] and after removing the claw [2], lift it by 90 degree and remove 5. Remove the grounding wire [1]. • it upward. 1 screw [2] 4. Remove the ADF rear cover [1]. •...
  • Page 105: Removing The Adf Pickup Motor

    Parts Replacement and Installation Procedure 11-58 7. Remove the ADF pickup feed unit [1]. 11.2.53 Removing the ADF Pickup Motor • 5 screws [2] 1. Remove the ADF pickup feed unit. MEMO: It is not necessary to remove the ADF upper cover unit in the step [Removing the ADF Pickup Feed Unit].
  • Page 106: Removing The Adf Delivery Solenoid

    Parts Replacement and Installation Procedure 11-59 11.2.54 Removing the ADF Delivery Solenoid Caution : 1. Remove the ADF pickup feed unit. Since the gear [1] of the ADF motor unit and the gear [2] on the frame side of the 2.
  • Page 107 Parts Replacement and Installation Procedure 11-60 5. Remove the solenoid mount [1]. • 2 screws [2] 6. Remove the ADF delivery solenoid [1]. • 2 screws [2] 11-60 Parts Replacement and Installation Procedure...
  • Page 108: Maintenance And Inspection

    Maintenance and Inspection ■ Periodically Replace Parts ■ Periodically Service ■ Cleaning Maintenance and Inspection...
  • Page 109: Periodically Replace Parts

    Maintenance and Inspection 12-1 12.1 Periodically Replace Parts 12.2 Periodically Service 12.1.1 Periodically Replace Parts Periodically Service There are no periodically service items with this machine. There are no periodically replace parts with this machine. 12.1.2 Consumables Expected Replacement Timing 12.3 Cleaning Consumables : Change parts when there is fault in a machine.
  • Page 110: Fixing Unit

    Maintenance and Inspection 12-2 ■ Cleaning Method (External Covers) Wipe the machine’s exterior with a clean, soft, lint-free cloth dampened with water or diluted dishwashing detergent solution. ■ Cleaning Method (Scanning area) Clean the platen glass and the underside of the ADF with a cloth dampened with water. Then, wipe the area with a soft, dry cloth.
  • Page 111: Measurement And Adjustments

    Measurement and Adjustments ■ Scanning System ■ Electrical Adjustment Measurement and Adjustments...
  • Page 112: Scanning System

    Measurement and Adjustments 13-1 13.1 Scanning System 13.1.2 Procedure after replacing the copyboard glass After replacing the copyboard glass, go through the following procedure. 13.1.1 Procedure after replacing the reader scanner 1) Enter the service mode. unit (the contact sensor) •...
  • Page 113: Procedure After Replacing The Reader Unit

    Measurement and Adjustments 13-2 13.1.3 Procedure after replacing the reader unit 13.2 Electrical Adjustment After replacing the reader unit, go through the following procedure. 13.2.1 Procedure after Replacing the SCNT board 1) [Procedure after replacing the reader scan unit] (refer to XXXX) 2) [Procedure after replacing the copyboard glass] (refer to XXXX) If you have replaced the SCNT board with a new one, perform the following operations: Outputting report...
  • Page 114 Measurement and Adjustments 13-3 5) Press the [1] key to display "SHADING". 6) Press [OK]. After completion of the above procedure, the contact sensor output is compensated and parameters are set automatically. If automatic adjustment fails, "NG" appears. Perform the following procedure: Clean the scanning area of the ADF and the Backside of copyboard cover of the host machine, and then retry auto adjustment.
  • Page 115: Error Code

    Error Code ■ Error Code ■ Fax Error Code Error Code...
  • Page 116 Error Code 14-1 14.1 Error Code Display Detail Main Cause/Symptom Countermeasure Code Code The write/read of Flash ROM in the Display Detail SCNT board is faulty. Main Cause/Symptom Countermeasure Code Code PCL ROM write/read error - Replace the SCNT board. E000 Startup error The write/read of PCL ROM in the...
  • Page 117 Error Code 14-2 The following are the error codes used in the image transmission function with network. Display Detail Main Cause/Symptom Countermeasure Error Send Recive Code Code Error detail E805 Fan failure SMTP FTP SMB SMTP POP3 Code The fan is faulty. - Check the fan connector.
  • Page 118: Outline

    Error Code 14-3 14.2.1 Outline 14.2.2 User Error Code ■ ■ 14.2.1.1 Error Code Outline 14.2.2.1 User Error Code Tx/Rx Description An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD #0001 [Tx] an original has jammed.
  • Page 119 Error Code 14-4 Tx/Rx Description Tx/Rx Description ##0283 [Tx] at time of transmission, the procedural signal has been transmitted ##0760 [Tx] at time of ECM transmission, no meaningful signal is received after more than specified. transmission of PPS-EOM, causing the procedural signal to be ##0284 [Tx] at time of transmission, DCN is received after transmission of TCF.
  • Page 120 Error Code 14-5 Tx/Rx Description ##0787 [Tx] at time of ECM transmission, DCN is received after transmission of EOR-EOP. ##0788 [Tx] at time of ECM transmission, the procedural signal has been transmitted more than specified after transmission of EOREOP, or T5 time-out (60 sec) has occurred.
  • Page 121: Service Mode

    Service Mode ■ ■ Outline Setting of System ■ Default Settings Functions (SYSTEM) ■ Service Soft Switch ■ Counter Indication Settings (SSSW) (COUNTER) ■ Menu Switch Settings ■ Report Output (REPORT) (MENU) ■ Data Initialization Mode ■ Numeric Parameter (CLEAR) Settings (NUMERIC ■...
  • Page 122: Outline

    Service Mode 15-1 #ACC 15.1 Outline Do not use. #COUNTER 15.1.1 Outline of Service Mode Use it to check estimates for maintenance/parts replacement. #REPORT Service Mode contains the following service data items. Each service data can be viewed Use it to generate reports on various service data. or modified using the menu items displayed on the screen.
  • Page 123: Using The Mode

    Service Mode 15-2 15.1.2 Using the Mode 15.2 Default Settings <Operation at the of Bit SW> <Operation at the time of Parameter> 15.2.1 Service Mode Menus 1) Selecting Service Mode 1) Selecting Service Mode #SSSW Initial setting Function #SSSW #SSSW SW01 00000000 error/copy control...
  • Page 124 Service Mode 15-3 #MENU #NUMERIC Initial setting Range of setting Function Initial setting Range of Function setting 01: - 04: not used 001: not used ON/OFF NL equalizer setting 002: 10 (10%) (1-99) RTN signal transmission condition (1) setting 0: DIAL line monitor setting 003: 15 (15lines)
  • Page 125 Service Mode 15-4 #SPECIAL Do not change. #PRINT Initial setting Range setting Explanation #NCU Do not change. #PRINT SW SW01 - SW014 Not used SW15 00000000 Delivery-related setting #FAX Not used. SW16 - SW50 Not used #PRINT NUMERIC 01: - 33: Not used 0 to 200, one Left-end registration...
  • Page 126 Service Mode 15-5 #COUNTER #CLEAR Item Function Item Level2 Function TOTAL total counter TEL & USER DATA Use it to clear all areas under user PICK_UP pickup-related counter registration/setting. FEEDER feeder counter SERVICE DATA Use it to clear the counters (numerator), jam-related counter date, and start MISC...
  • Page 127: Service Soft Switch Settings (Sssw)

    Service Mode 15-6 15.3 Service Soft Switch Settings (SSSW) #TEST MODE [1] - [9] Item Function (1) DRAM [1] - [2] Data check in D-RAM 15.3.1 Outline (2) SCAN TEST [1] - [8] CS automatic correction and document scan position adjustment ■...
  • Page 128: Sssw-Sw03

    Service Mode 15-7 ■ 15.3.3 SSSW-SW03 15.3.4.2 Detailed Discussions of Bit 2 Use it to select the number of last flag sequences for a protocol signal (transmission speed ■ 15.3.3.1 List of Functions at 300 bps). Select '2' if the other party fails to receive the protocol signal properly. Function not used Memo:...
  • Page 129: Sssw-Sw05

    Service Mode 15-8 refer to the tables that follow, and select an appropriate time length. 15.3.5 SSSW-SW05 When 'do not enable' is selected using bit 7, the time-out length for a single page for all ■ 15.3.5.1 List of Functions modes will depend on the setting of bit 0 and bit 1.
  • Page 130: Sssw-Sw14

    Service Mode 15-9 ■ 15.3.7.2 Detailed Discussions of Bit 2 15.3.9 SSSW-SW18 It converts "inch" into "mm" when transmitting the received image data. ■ 15.3.9.1 List of Functions Scanning direction in conversion follows the Bit 2 setting of SW14. Function Detection of carrier disconnection between 15.3.8 SSSW-SW14 the DCS signal and the TCF signal...
  • Page 131: Sssw-Sw28

    Service Mode 15-10 ■ ■ 15.3.10.2 Detailed Discussions of Bit 0 15.3.11.4 Detailed Discussions of Bit 2 Selects the transmission telephone number displayed on reports after the completion of If ANSam signal is not received during transmission, select whether to use the V.8 protocol transmission.
  • Page 132: Menu Switch Settings (Menu)

    Service Mode 15-11 ■ 15.3.12.2 Detailed Discussions of Bit 5 15.4.3 <No.006 telephone line monitor> When "Detect with the new method" is selected, tone is detected for 3.5 seconds before call origination in order to discriminate between dial tone and voice. If dial tone is detected Use it to s the telephone line monitor function: and the time since line seizure is 3.5 seconds or longer, call origination takes place DIAL: generate the monitor sound of the telephone line using the speaker from the start of...
  • Page 133: 010 Frequency Of The Pseudo Ci Signal

    Service Mode 15-12 15.4.7 <No.010 Frequency of the pseudo CI signal> 15.5 Numeric Parameter Settings (NUMERIC Param.) You may select a frequency for the pseudo CI signal. Some types of external telephones do not ring when the fax/tel switch-over function is ON. To sound the ring, change the pseudo CI signal.
  • Page 134: 005: Ncc Pause Length (Pre-Id Code)

    Service Mode 15-13 15.5.5 <010: line connection identification length> 15.5.2 <002: RTN transmission condition (1)><003: R T N t r a n s m i s s i o n c o n d i t i o n ( 2 ) > < 0 0 4 : R T N Use it to set the time for identifying the line connection.
  • Page 135: 020: Pseudo Ci Signal Pattern On Time Length><021: Pseudo Ci Signal Pattern Off Time Length (Short)><022: Pseudo Ci Signal Pattern Off Time Length (Long)

    Service Mode 15-14 15.5.10 <020: pseudo CI signal pattern ON time 15.5.15 <056 - 061: Count type select > length><021: pseudo CI signal pattern OFF time length Use it to confirm the count type indicated on the Counter Check screen, which appears in (short)><022: pseudo CI signal pattern OFF time length response to a press on the Counter key.
  • Page 136 Service Mode 15-15 Print system MEMO: Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Serial To make a change so that B4 papers (for print) will be counted as large-size, use No. on service mode: make the following selections, and change bit 0 to '1': #SSSW>SW33. To make a change so that B4 papers (for scan) will be counted as large-size, use counter Counter type...
  • Page 137 Service Mode 15-16 Print system Print system Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Serial Serial No. on No. on counter Counter type counter Counter type check...
  • Page 138 Service Mode 15-17 Print system Scan system Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Serial Bk 1-sided L Bk 1-sided S Bk 2-sided L 2-sided No. on counter Counter type check Serial screen No. on counter Counter type Recieved print...
  • Page 139: Scanner Function Settings (Scanner)

    Service Mode 15-18 15.6 Scanner Function Settings (SCANNER) 15.6.4 <035: - 036:Reader motor speed change> Though no market adjustment work needs to be carried out, enter factory defaults at image 15.6.1 Numeric Parameter Functional configuration processor PCB replacement. 15.6.5 <041: Vertical scan start position adjustment Function Default Setting range...
  • Page 140: Printer Function Settings (Printer)

    Service Mode 15-19 ■ 15.7 Printer Function Settings (PRINTER) 15.7.2.3 <039: Left-end registration adjustment (duplex unit)> Adjust the left-end registration margin of paper picked from a duplex unit. The larger the 15.7.1 Service Soft Switch Settings (SSSW) adjustment value, the wider the left-end margin of the image becomes. ■...
  • Page 141: Setting Of System Functions (System)

    Service Mode 15-20 15.8 Setting of System Functions (SYSTEM) 15.9 Counter Indication (COUNTER) 15.8.1 Bit Switch Settings 15.9.1 Counters SSSW-SW03 functional configuration This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be used to gain rough measures of when to replace supplies. The counter set increments by Function one on counting each sheet of small-sized paper (up to A4/LTR) and by two on counting Not used...
  • Page 142: Clearing Counters

    Service Mode 15-21 15.9.2 Clearing Counters 15.10.2 System Data List - Maintenance counter all clear Use it to check the settings associated with the service soft switch and service parameters. Execute service mode > CLEAR > COUNTER to clear all maintenance counters. 06/30/2005 12:00 FAX ****************************** *** SYSTEM DATA LIST ***...
  • Page 143: System Dump List

    Service Mode 15-22 15.10.3 System Dump List Indication sample - System Dump List ##280 ##280 ##281 ##282 Use it to check the history of communications, both successful and error. number of errors number of errors number of errors 06/30 2005 19:18 It provides error information on the 3 most recent communications.
  • Page 144: Counter List

    Service Mode 15-23 *1: service error code. 15.10.5 Spec List *2: START TIME, date and time (in 24-hr notation). *3: OTHER PARTY, telephone number sent by the other party. 07/12/2005 13:07 FAX *4: MAKER CODE, manufacturer code. ***************************** *** SPEC REPORT *** ***************************** *5: MACHINE CODE, model code.
  • Page 145: Data Initialization Mode (Clear)

    Service Mode 15-24 [1] Type setting 15.11 Data Initialization Mode (CLEAR) [2] Print speed [3] Memory size 15.11.1 Clear [4] ROM version (MAIN/BOOT/ECONT/option cassette/duplex unit/finisher) [5] Activation function ON/OFF Group Item Explanation [6] Soft ID information TEL & USER DATA Clears all user-registered and -set areas of [7] Total counter (TOTAL/COPY/FAX/PDL/REPORT record counts) telephone registration data and user data.
  • Page 146: Rom Management (Rom)

    Service Mode 15-25 ● 15.13.1.2 Test Mode Menu List 15.12 ROM Management (ROM) Test mode menu list To invoke test mode, follow these steps: 15.12.1 ROM Display 1) Enter service mode. Press the operation panel Additional functions key, 2 key, 8 key and Additional The table below lists the items of ROM display mode that are supported.
  • Page 147 Service Mode 15-26 (4) MODEM TEST [1] - [9] (6) FUNCTION TEST [1] - [9] (1) RELAY TEST [1] - [2] (1) FUNCTION TEST G3 4800bps G3 4800 bps signal transmission test (1) RELAY TEST 1 NCU relay (and switch) ON/OFF test (3) 6-3 SENSOR [1] - [8] Sensor checks...
  • Page 148: Dram Test

    Service Mode 15-27 15.13.2 DRAM Test 15.13.3 Scan Test ■ ■ 15.13.2.1 D-RAM Test<(1) D-RAM TEST> 15.13.3.1 Scan Test ((2) SCAN TEST) D-RAM Test((1) D-RAM) Scan test ((2) SCAN TEST) Press the numeric keypad key 1 on the test mode menu to select the D-DRAM test. Press numeric keypad keys 1 and 2 during the D-DRAM test to carry out the individual Press the numeric keypad key 2 on the test mode menu to select the SCAN test.
  • Page 149: Print Test

    Service Mode 15-28 15.13.4 Print Test 15.13.5 Modem Test ■ ■ 15.13.4.1 Print Test ((3) PRINT TEST) 15.13.5.1 MODEM Test ((4) MODEM TEST) Print test ((3) PRINT TEST) MODEM test((4) MODEM TEST) Press the numeric keypad key 3 on the test mode menu to select the print test. These tests test modem and NCU transmission and reception.
  • Page 150 Service Mode 15-29 Numeric keypad key 1 MEMO: The input key and relay are shown below: The frequency and the output level of individual frequencies are in keeping with the output level set in service mode. RELAY TEST1 OFF OFF G3 Signal Transmission Test OFF OFF OFF OFF A press on '4' on the keypad from the MODEM test menu selects the G3 signal...
  • Page 151: Faculty Test

    Service Mode 15-30 Tonal/DTMF Signal Reception Test Left/right arrow key Transmission speed A press on '6' on the keypad from the MODEM test menu selects the tonal signal/DTMF 2400bps signal reception 0 test. In this signal, the tonal signal/DTMF signal received from the 4800bps telephone line terminal can be checked to find out if it was detected by the modem.
  • Page 152 Service Mode 15-31 G3 signal transmission test (6-1: G3 480 bps Tx) ADF feed test (ADF FEED TEST) ADF operation verification mode. Press numeric keypad key 4 on the FUNCTION TEST Press numeric keypad key 1 on the FUNCTION TEST menu to select the G3 signal transmission test.
  • Page 153 Service Mode 15-32 The flow of operation panel testing is shown below. Press the start key after the LCD lamp test to select operation key test (1). The test succeeds if the characters appearing in the LCD are erased when the corresponding keys 6-7 : Op e ra tio n Pa n e l are pressed.
  • Page 154: Cleaning Mode

    Service Mode 15-33 Lamp test (6-8: LAMP TEST) 15.13.7 Cleaning Mode Press numeric keypad key 8 on the FACULTY menu to select the scan lamp illumination ■ 15.13.7.1 Roller cleaning mode ((0) ROLLER CLEAN) mode. The test checks to see if the scan lamp is on or not. Numeric keypad key 1 selects LAMP TEST ALL.
  • Page 155: Service Tool

    Service Tool ■ Service Tool Service Tool...
  • Page 156: Solvents And Oil List

    Service Tool 16-1 16.1 Service Tool 16.1.1 G. Solvents and Oil List Type Purpose Remark * Keep away from flame Alcohol Cleaning: Plastic * Purchase locally Rubber Metal part Oil stain Toner stain Grease Apply between gear * SHELL TELLUS 68 (Showa Shell Sekiyu K.K.) shaft * Tool No.
  • Page 157 Appendix ■ General Circuit Diagram...
  • Page 158 General Circuit Diagram General Circuit Diagram SL201 SL202 FM201 PS203 PS205 Cassette Duplex PS201 PS202 Main fan READER/ADF 1/2 Cassette PS204 PS206 pickup reverse media Media Duplex MP tray sorenoid sorenoid presence full FD tray media Cartridge reverse presence sensor sensor sensor full sensor...
  • Page 159: Parts Catalog

    imageCLASS D1100 Series PARTS CATALOG FEBRUARY 20, 2009...
  • Page 160 Contents NUMERICAL INDEX imageCLASS D1180/1170/1150/1120/i-SENSYS MF6680dn/6640dn(Numerical Index)....................1-1 imageCLASS D1180/1170/1150/1120/i-SENSYS MF6680dn/6640dn(Parts Catalog) ASSEMBLY LOCATION DIAGRAM ........2-1 OPTION PARTS CATALOG LIST .........2-2 ACCESSORIES ..............2-3 EXTERNAL COVERS, PANELS, ETC........2-5 INTERNAL COMPONENTS 1 ..........2-9 INTERNAL COMPONENTS 2 ..........2-11 INTERNAL COMPONENTS 3 ..........2-13 INTERNAL COMPONENTS 4 ..........2-15 INTERNAL COMPONENTS 5 ..........2-17 INTERNAL COMPONENTS 6 ..........2-19...
  • Page 161: Numerical Index

    NUMERICAL INDEX imageCLASS D1180/1170/1150/1120/i-SENSYS MF6680dn/6640dn(Numerical Ind FIGURE FIGURE FIGURE PARTS NUMBER & PARTS NUMBER & PARTS NUMBER & KEY NO. KEY NO. KEY NO FC7-0496-000 FC9-2167-000 FL3-1437-000 FC7-3788-000 FC9-2168-000 FL3-1439-000 FC7-6052-000 FC9-4891-000 FL3-1504-000 FC7-6182-000 FC9-4892-000 FM3-9525-000 FC7-6189-000 FC9-4893-000 FM3-9527-000 FC7-6278-000 FC9-4894-000 FM3-9534-000 FC7-6281-000...
  • Page 162: Imageclass D1180/1170/1150/1120/I-Sensys Mf6680Dn/6640Dn

    NUMERICAL INDEX imageCLASS D1180/1170/1150/1120/i-SENSYS MF6680dn/6640dn FIGURE FIGURE FIGURE PARTS NUMBER & PARTS NUMBER & PARTS NUMBER & KEY NO. KEY NO. KEY NO FU5-6992-000 RM1-6423-000 FU6-2998-000 RM1-6424-000 FU6-2999-000 RM1-6427-000 FU7-0667-000 RM1-6441-000 FU7-0668-000 RM1-6445-000 FU7-0669-000 RM1-6450-000 FU7-0671-000 RM1-6454-000 FU7-0672-000 RU5-2327-000 FU7-0676-000 RU5-2895-000 FU7-0678-000 VS1-7177-002...
  • Page 163 imageCLASS D1180/1170/1150/1120/ i-SENSYS MF6680dn/6640dn (Parts Catalog) imageCLASS D1180 F15-7031-000 ETZ02001- FAX model imageCLASS D1170 F15-7032-000 ETY02001- FAX model imageCLASS D1150 F15-7033-000 ETQ02001- FAX model CA,LTN F15-7033-000 ETR02001- FAX model LTN,SG F15-7043-000 ETS02001- FAX model F15-7063-000 ETV02001- FAX model F15-7083-000 ETT02001- FAX model imageCLASS D1120 F15-7035-000...
  • Page 164 i-SENSYS MF6640dn EUR1 F15-7094-000 ETW02001- EUR2 F15-7094-000 ETX02001-...
  • Page 165 Contents ASSEMBLY LOCATION DIAGRAM ..............2-1 OPTION PARTS CATALOG LIST ..............2-2 ACCESSORIES ....................2-3 EXTERNAL COVERS, PANELS, ETC...............2-5 INTERNAL COMPONENTS 1 ................2-9 INTERNAL COMPONENTS 2 ................2-11 INTERNAL COMPONENTS 3 ................2-13 INTERNAL COMPONENTS 4 ................2-15 INTERNAL COMPONENTS 5 ................2-17 INTERNAL COMPONENTS 6 ................2-19 READER/ADF ASSEMBLY ................2-21 PAPER FEEDER ASSEMBLY ................2-24 CASSETTE ASSEMBLY...................2-27...
  • Page 166: Assembly Location Diagram

    FIGURE A1 ASSEMBLY LOCATION DIAGRAM PAPER FEEDER ASSEMBLY READER ASSEMBLY READER/ADF ASSEMBLY CASSETTE ASSEMBLY...
  • Page 167: Option Parts Catalog List

    FIGURE A2 OPTION PARTS CATALOG LIST...
  • Page 168: Accessories

    FIGURE 001 ACCESSORIES FAX model 230V 230V EXCEPT AU 120V 230V AU FAX model AU FAX model EXCEPT AU FAX model EUR...
  • Page 169 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.001 ACCESSORIES FK2-9075-000 CD-ROM, USER SOFTWARE D1180 FK2-9069-000 CD-ROM, USER SOFTWARE D1170,D1150 US,D1120 FC7-3788-000 LABEL, DESTINATION FAX model FH2-7192-000 CABLE,USB 230V FK2-6604-000 CORD, POWER SUPPLY 120V HH2-2824-000 MODULAR CORD, 2P FAX model EXCEPT AU...
  • Page 170: External Covers, Panels, Etc

    FIGURE 100 EXTERNAL COVERS, PANELS, ETC.
  • Page 171 SEE FIGURE 160...
  • Page 172: Rear Cover Assembly

    FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.100 EXTERNAL COVERS, PANELS, ETC. FC7-0496-000 EMBLEM FC9-1999-000 COVER, UPPER FC9-2007-000 COVER, MULTI FEED FC9-2008-000 COVER, FRONT UPPER FAX model FC9-4919-000 COVER, FRONT UPPER EXCEPT FAX model FC9-2017-000 COVER, LEFT FC9-2018-000 COVER, FRONT, LEFT FC9-2020-000...
  • Page 173: Control Panel Assembly

    FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS FM3-9819-000 CONTROL PANEL ASSEMBLY D1120 FM3-9816-000 HINGE, ASSMBLY RC2-0314-000 SHEET, INSULATOR RC2-6273-000 HINGE, MULTI-PURPOSE, RIGHT RC2-8291-000 HINGE, MULTI-PURPOSE, LEFT RM1-6427-000 MP LIFTING PLATE ASSMBLY RU5-2895-000 SPRING, TENSION RM1-6441-000 DUPLEXING PAPER FEED ASS'Y XA9-1671-000 SCREW, D, M3X8...
  • Page 174: Internal Components 1

    FIGURE 101 INTERNAL COMPONENTS 1 (PS201) (J208) 230V (H2010) 120V (PS9150) (H201) (TH2010) (PS915) (TP11) (TH201) (TP1)
  • Page 175: Fixing Ass'y

    FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.101 INTERNAL COMPONENTS 1 FM3-9797-000 MAIN DRIVE ASSEMBLY 120V FM4-3436-000 FIXING ASS'Y H201,PS915,TH201,TP1 RM1-6401-000 PAPER RETAINING DELIVERY ASS'Y RM1-6445-000 REVERSE SENSOR ASS'Y PS201 XA9-1503-000 SCREW, TAP, M3X6 XA9-1671-000 SCREW, D, M3X8 XD3-2300-322 2-10...
  • Page 176: Internal Components 2

    FIGURE 102 INTERNAL COMPONENTS 2 2-11...
  • Page 177 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.102 INTERNAL COMPONENTS 2 FC9-2167-000 CUSHION, 1 FC9-2168-000 CUSHION, 2 FM4-1656-000 MAIN SWITCH UNIT RL1-2115-000 PAD, MULTI-PURPOSE SEPARATION RM1-1301-000 PAPER PICK-UP GEAR ASSEMBLY RM1-6350-000 MULTI-PURPOSE SENSOR PCB ASS'Y PS202 RM1-6378-000 MAIN MOTOR ASSEMBLY M201 RM1-6414-000...
  • Page 178: Internal Components 3

    FIGURE 103 INTERNAL COMPONENTS 3 (J1103) (J802) (M202) (J801) (J705) (TAG) (J214) 2-13...
  • Page 179: Registration Ass'y

    FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.103 INTERNAL COMPONENTS 3 FK2-8524-000 CABLE, FLAT RM1-6402-000 PAPER FEED GUIDE ASS'Y RM1-6419-000 REGISTRATION ASS'Y RM1-6424-000 SCANNER ASS'Y M202 XA9-1420-000 SCREW, W/WASHER, M3X8 XA9-1671-000 SCREW, D, M3X8 RM1-6450-000 TRANSFER ROLLER ASS'Y 2-14...
  • Page 180: Internal Components 4

    FIGURE 104 INTERNAL COMPONENTS 4 (J981) (J216) (J980) (J691) (SL202) (J215) (J703) (J1101) (FM201) (J904) (J1105) (J681) (J207) (J1104) (SL201) (SW2) (J719) (SL203) 2-15...
  • Page 181 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.104 INTERNAL COMPONENTS 4 FK2-2064-000 FM201 RK2-2729-000 SOLENOID SL201 RK2-2731-000 SOLENOID SL203 RK2-2733-000 SOLENOID SL202 RL1-2120-000 ROLLER,MULTI-PURPOSE PICK-UP RM1-4275-000 PAPER PICK-UP GEAR ASS'Y RM1-6423-000 REVERSE DRIVE ASS'Y FM4-1487-000 ENGINE CONTROLLER PCB ASS'Y 120V FM4-1605-000 CONNECTING PCB ASS'Y...
  • Page 182: Internal Components 5

    FIGURE 105 INTERNAL COMPONENTS 5 (FM3) (J1501) (J982) (J1501) (J903) (J704) (J701) (J706) (J751) (J718) (SP202) (J717) FAX model (FM202) (J903) EXCEPT D1120 (J712) (J711) (J305) (J304) 2-17...
  • Page 183 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.105 INTERNAL COMPONENTS 5 FK2-0472-010 FM3,FM202 FK2-6324-000 ALL DAY POWER PCB ASSEMBLY 120V FK2-8572-000 SPEAKER SP202 FK2-8574-000 CABLE, FLAT FAX model FK2-8629-000 POWER SUPPLY PCB ASSEMBLY 120V XA9-1671-000 SCREW, D, M3X8 FM4-1613-000 SCNT PCB ASSEMBLY D1180,...
  • Page 184: Internal Components 6

    FIGURE 106 INTERNAL COMPONENTS 6 (J1205) (J211) (J1205) SEE FIGURE 300 2-19...
  • Page 185 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.106 INTERNAL COMPONENTS 6 FC9-2068-000 GUIDE, CASSETTE, RIGHT FC9-2069-000 GUIDE, CASSETTE, LEFT FC9-2071-000 SPRING, LEAF FC9-4891-000 LABEL, PAPER EXCHANGE XA9-1671-000 SCREW, D, M3X8 XA9-1503-000 SCREW, TAP, M3X6 2-20...
  • Page 186: Reader/Adf Assembly

    FIGURE 160 READER/ADF ASSEMBLY SEE FIGURE 162 SEE FIGURE 400 2-21...
  • Page 187 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.160 READER/ADF ASSEMBLY FC7-6189-000 ROLLER, PICK-UP FC7-6320-000 BUSHING FC7-6321-000 FLAG, DOCUMENT SCANNER FC7-6322-000 ELIMINATOR, STATIC CHARGE FC9-1496-000 COVER, ADF, FRONT LOWER FC9-1497-000 COVER, ADF, FRONT UPPER FC9-1486-000 PLATE, PAPER SIZE A/INCH SIZE FC9-1494-000 LABEL, COPY PROHIBITION...
  • Page 188 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS FU8-2007-000 SPRING, COMPRESSION HC1-0586-000 RETAINING RING HU1-1022-000 BUSHING XA9-0476-000 SCREW,TP M3X8 XA9-0831-000 SCREW, P, M3X10 2-23...
  • Page 189: Paper Feeder Assembly

    FIGURE 162 PAPER FEEDER ASSEMBLY (PS703) (SL701) (J1302) (M702) (J1755) (J1302) (J1301) (J1300) (PS702) (J1304) (J1301) (J1755) (J755) (J754) 2-24...
  • Page 190 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.162 FM3-9539-000 PAPER FEEDER ASSEMBLY FC7-6052-000 RATCHET, PAPER FEED ROLLER FC7-6182-000 LEVER, ROLLER RELEASE FC7-6278-000 FLAPPER, PAPER DELIVERY FC7-6281-000 SPRING, ARM FC7-6297-000 PAD, SEPARATION [DP] FC9-5654-000 SHEET, SEPARATION PAD FC7-6299-000 HOLDER, SEPARATION PAD FC7-6300-000 CLAMP, SEPARATION PAD...
  • Page 191 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS HU1-1022-000 BUSHING VS1-7177-002 CONNECTOR, SNAP TIGHT, BK VS1-7207-004 CONNECTOR, SNAP TIGHT, BK WG8-5696-000 PHOTO INTERRUPTER, TLP1243 PS702,PS703 2-26...
  • Page 192: Cassette Assembly

    FIGURE 300 CASSETTE ASSEMBLY 2-27...
  • Page 193 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.300 FM3-9798-000 CASSETTE ASSEMBLY FC9-2032-000 COVER, FRONT FC9-2034-000 ARM, REMNANT INDICATION FC9-2035-000 LEVER, REMNANT INDICATION FC9-2072-000 SPRING, GROUNDING FC9-2074-000 STOPPER, LEFT FC9-2075-000 STOPPER, RIGHT FC9-2076-000 COVER, STOPPER, LEFT FC9-2077-000 COVER, STOPPER, RIGHT FC9-2078-000 LEVER, LOCK FC9-2089-000...
  • Page 194: Reader Assembly

    FIGURE 400 READER ASSEMBLY (CIS) (M701) (J752) (J1401) (PS701) (J1401) (J753) 2-29...
  • Page 195 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.400 FM3-9525-000 READER ASSEMBLY FC9-1162-000 SPACER, CIS FC9-1493-000 BELT, TIMING FC9-2101-000 MOUNT, SUPPORTER FK2-8573-000 CABLE, FLAT FK2-8634-000 CONTACT IMAGE SENSOR FK2-8635-000 CABLE, FLAT FL3-1420-000 COPYBOARD GLASS ASSEMBLY FM3-9527-000 DC MOTOR ASSEMBLY M701 WG8-5696-000 PHOTO INTERRUPTER, TLP1243...
  • Page 196 A Mechanical standard parts is a mechanical part which not parts peculiar to a product. They are parts which are common to a Canon product and are used, such as a screw and a washer. The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.
  • Page 197 FIGURE ZZB MECHANICAL STANDARD PARTS (SCREWS) 1. Screws How to read Parts Numbers Screws X B 1 - 2 4 0 0 - 6 0 9 Type No. XB1-2 expresses Binding head machine screw. Normal designation d 40 expresses M4.0. Length L 0-60 expresses a length of 6.0mm.
  • Page 198 1-2. Precision Tapping Screws XA4-1, 2, 4 XA4-6, 7, 9 XA4-3 XA4-8 XA4-5 Head size (mm) M1.4 M1.6 M1.7 M2 M2.5 M2.6 With tatered end pan head Class 1 0.5 0.55 With tatered end pan head Class 3 0.8 0.85 With tatered end countersunk head 0.48 0.55 0.58 0.73 0.85 0.93 With tatered end pan head Class 2...
  • Page 199 1-3. Cross Recessed Head Screws XB1-1 XB1-3 XB1-2 XB1-4 Head size (mm) M2 M2.5 M2.6 M3 Pan head 8.3 10.3 Binding head Countersunk head 1.2 1.45 - 1.75 Oval countersunk head - 2.45 Screw part length 2-34...
  • Page 200 1-4. Cross Recessed Head Screws with Captive Washer XB2-1 XB2-2 XB2-3 XB2-4 XB2-5 XB2-6 XB2-7 XB2-8 Pan head + Plain washer (circular bright) Pan head + Spring washer Pan head + Toothed lock washer Pan head + Spring washer and plain washer (circular bright) Binding head + Plain washer (circular bright) Binding head + Spring washer...
  • Page 201 1-5. Hexagon Head Tapping Screws for Matallic Materials Head size (mm) For metallic materials For metallic materials with clawed 1-6. Special Tapping Screws Head size (mm) Binding head 2-36...
  • Page 202 1-7. General Head Tapping Screws XB4-6 XB4-8 XB4-7 Head size (mm) M2 M2.5 M2.6 M3 Pan head 8.3 10.3 Binding head Countersunk head 1.2 1.45 1.5 1.75 1-8. Tapping Screws for Metallic Materials XB5-1 XB5-6 XB5-2 Head size (mm) M2.5 M2.6 M3 Pan head 8.3 10.3 Binding head...
  • Page 203 1-9. Hexagon Socket Set Screws XB6-1 XB6-2 XB6-3 Head size (mm) M1.6 M2.5 M1.7 M2.6 Cone point 0.5 0.65 0.75 1 1.25 Double point Flat point 0.55 0.75 1.25 1.75 2.25 1-10. Flanged Pan Head Machine Screws Head size (mm) M2.5 M2.6 Flanged pan head...
  • Page 204 FIGURE ZZC MECHANICAL STANDARD PARTS (BOLTS) 2. Bolts (Socket head cap screw) How to read Parts Numbers Bolt (Socket head cap screw) X B 7 - 1 0 8 0 - 4 0 9 Type No. XB7-1 expresses Hexagon socket head cap screws. Normal designation d 080 expresses M8.0.
  • Page 205 FIGURE ZZD MECHANICAL STANDARD PARTS (NUTS) 3. Nuts How to read Parts Numbers Nuts XB 7 - 2 1 0 0- 3 0 9 Type No. XB7-210 expresses Hexagon nut class 1. Normal designation d 0-30 expresses M3.0. Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1.
  • Page 206 FIGURE ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 5. Retaining Rings How to read Parts Numbers Retaining Rings X D 2 -1 1 0 0 -2 0 2 Type No. XD2-110 expresses retaining ring-E type (Type1). Nominal designation 0-20 expresses a 020 of nominal designation. (See Table 5) Material and Surface treatment 2 expresses Stainless steel (Surface treatment is...
  • Page 207 5-2. Grip Rings Table 5 Nominal designation (mm) t (mm) b (mm) a (mm) d (mm) 2.35 2.85 4.25 4.75 8.65 Grip ring 9.65 5-3. Toothed Retaining Rings Table 5 Nominal No of designation teeth (mm) D (mm) t (mm) 0.25 0.25 0.25...
  • Page 208 5-4. Retaining Rings - C Type Table 5 Nominal designation (mm) t (mm) b (mm) a (mm) d (mm) 11.1 12.9 13.8 14.7 15.7 16.5 18.5 20.5 Retaining ring - C type for shaft 23.2 25.9 27.9 29.6 32.2 Table 5 Nominal designation t (mm)
  • Page 209 Cassette Feeding Module-U1 PARTS CATALOG FEBRUARY 20, 2009 http://www.manuals4you.com...
  • Page 210 Contents NUMERICAL INDEX Cassette Feeding Module-U1(Numerical Index)........ 1-1 Cassette Feeding Module-U1(Parts Catalog) EXTERNAL COVERS, PANELS, ETC........2-1 PAPER FEEDER MAIN BODY 1 ...........2-2 PAPER FEEDER MAIN BODY 2 ...........2-4...
  • Page 211: Numerical Index

    NUMERICAL INDEX Cassette Feeding Module-U1(Numerical Index) FIGURE FIGURE FIGURE PARTS NUMBER & PARTS NUMBER & PARTS NUMBER & KEY NO. KEY NO. KEY NO FC9-2182-000 FC9-2183-000 FC9-2184-000 FM3-9809-000 RK2-0426-000 RM1-1261-000 RM1-1267-000 RM1-1301-000 RM1-6454-000 RM1-6467-000 VS1-7257-007 XA9-1671-000 XA9-1671-000...
  • Page 212: Cassette Feeding Module-U1(Numerical Index)

    Cassette Feeding Module-U1(Parts Catalog) Cassette Feeding Module-U1 F32-5511-000 FCV02001-...
  • Page 213 Contents EXTERNAL COVERS, PANELS, ETC...............2-1 PAPER FEEDER MAIN BODY 1 ................2-2 PAPER FEEDER MAIN BODY 2 ................2-4...
  • Page 214: External Covers, Panels, Etc

    FIGURE F10 EXTERNAL COVERS, PANELS, ETC. FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.F10 EXTERNAL COVERS, PANELS, ETC. FC9-2182-000 COVER, LEFT FC9-2183-000 COVER, RIGHT FC9-2184-000 COVER, REAR http://www.manuals4you.com...
  • Page 215: Paper Feeder Main Body 1

    FIGURE F11 PAPER FEEDER MAIN BODY 1 (SL4) (J1202) http://www.manuals4you.com...
  • Page 216 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.F11 PAPER FEEDER MAIN BODY 1 RM1-1301-000 PAPER PICK-UP GEAR ASS'Y RK2-0426-000 SOLENOID XA9-1671-000 SCREW, D, M3X8...
  • Page 217: Paper Feeder Main Body 2

    FIGURE F12 PAPER FEEDER MAIN BODY 2 (J1205) (PS1201) (J1203) (J1205)
  • Page 218 FIGURE PARTS SERIAL NUMBER/ & KEY Q'TY DESCRIPTION NUMBER REMARKS Fig.F12 PAPER FEEDER MAIN BODY 2 RM1-6467-000 PAPER PICK-UP ROLLER ASS'Y RM1-1261-000 PAPER FEEDER DRIVER PCB ASS'Y FM3-9809-000 CASSETTE ASS'Y RM1-6454-000 SEPARATION PAD ASS'Y RM1-1267-000 PAPER SENSOR PCB ASS'Y PS1201 VS1-7257-007 CONNECTOR, DRAWER XA9-1671-000...