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Accudyne Industries MILTON ROY MacRoy G Manual

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MacRoy
IOM Manual
Manual No : 53873
Rev.
: 00
Rev. Date
: 08/2015
®
G Pump

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Summary of Contents for Accudyne Industries MILTON ROY MacRoy G

  • Page 1 ® MacRoy G Pump IOM Manual Manual No : 53873 Rev. : 00 Rev. Date : 08/2015...
  • Page 3 PRECAUTIONS For Pumps with PVC & 316SS Liquid Ends WHEN USED IN SWIMMING POOLS OR SPAS / HOT TUBS (ANSI / NSF 50) Caution on Chemical Concentration: There is a potential for elevated chemical concentration during periods of no flow, for example, during backwash in the system.
  • Page 4 THIS PAGE INTENTIONALLY LEFT BLANK Installation, Operations & Maintenance Manual...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION 1 - DESCRIPTION..............7 1.1 GENERAL INFORMATION .
  • Page 6 SECTION 6 - PARTS ..............29 6.1 GENERAL .

  • Page 7: Section 1 - General Description

    SECTION 1 - GENERAL DESCRIPTION As the diaphragm starts back on the suction stroke, 1.1 GENERAL INFORMATION the pressure immediately drops inside the liquid The MacRoy G is a reciprocating, chemical dosing ® end. When the liquid end pressure drops below pump capable of producing controlled flows up to the suction line pressure, the suction ball check 310 gallons per hour (1175 L/H) at pressures up...

  • Page 8: General Specifications

    SECTION 1 - GENERAL DESCRIPTION 1.3 GENERAL SPECIFICATIONS ROUTINE MAINTENANCE KITS (RPM) ® MacRoy Up to 310 GPH (1175 L/H) FLOW RATE Up to 150 PSI (10 BAR) PRESSURE Liquid End Liquid End Material Number Mechanically Actuated DESIGN Diaphragm POLYPRO RPM019 Variable Eccentric RPM022...

  • Page 9: Figure 1. Model / Product Code

    ® MacRoy G Model Number and Options MacRoy® G Model Number and Options MODEL NO. PRODUCT CODE MODEL NO. PRODUCT CODE Liquid End Stroking Liquid End Capacity Double Stroke Motor Connections Base Liquid End Stroking Liquid End Capacity Double Stroke Size Code Speed Material...

  • Page 10: Product Code

    SECTION 1 - GENERAL DESCRIPTION 1.4 PRODUCT CODE MacRoy G pumps are available in a variety of ® different configurations. For a breakdown of the options included in a specific pump, compare the pump model number and product code found on the pump nameplate with the model / product code breakdown shown in Figure 1.

  • Page 11: Section 2 - Installation

    SECTION 2 - INSTALLATION 2.1 UNPACKING SERVICING THIS Pumps are shipped Free On Board (FOB) factory EQUIPMENT MUST BE CARRIED OUT WHEN THE UNIT IS STOPPED AND ALL PRESSURE HAS or representative warehouse and the title passes to BEEN BLED FROM THE LIQUID END. SHUT-OFF VALVES IN the customer when the carrier signs for receipt of SUCTION AND DISCHARGE SIDES OF THE LIQUID END the pump.

  • Page 12: Mounting

    SECTION 2 - INSTALLATION MacRoy G pumps are provided with mounting Pump Drive ® holes to accommodate anchor bolts. Refer to 1. Flood the gearbox compartment with a high Figure 3 for mounting hole dimensions. grade lubricating oil / rust preventative such as Mobile Oil Corporation product “Mobilarma 524”.

  • Page 13: Figure 4. Typical Recommended Pump Installation Scheme

    SECTION 2 - INSTALLATION To minimize viscous flow losses when handling • Use piping heavy enough to withstand maximum viscous liquids, it may be necessary to use suction pressures. piping up to four times larger than the size of • Remove burrs, sharp edges and debris from the suction connection on the pump.

  • Page 14: Figure 5. Suction Lift Installation

    SECTION 2 - INSTALLATION • When pumping a liquid near its boiling point, Suction Piping Considerations • It is preferable to have the suction of the pump provide enough suction head to prevent the liquid from “flashing” into vapor when it enters flooded by locating the liquid end below the the pump liquid end on the suction stroke.
  • Page 15 SECTION 2 - INSTALLATION Discharge Piping Considerations Pulsation Dampeners • Install pipe large enough to prevent excessive An accumulator, surge chamber, surge suppressor, pressure losses on the discharge stroke of the or pulsation dampener should be used with the pump. Maximum pressure at the discharge back pressure valve in the discharge line to absorb fitting on the liquid end must be kept at or below the flow peaks between the pump and the back...

  • Page 16: Leak Detection

    SECTION 2 - INSTALLATION Check Valves 2.7 ELECTRICAL CONNECTIONS A check valve should be installed at the point Ensure that the electrical supply matches the pump where the discharge line enters a boiler or other motor nameplate characteristics. high-pressure vessel. This will prevent back flow OPERATION WITH THE WRONG through the discharge piping and will isolate MOTOR ROTATION WILL DAMAGE...

  • Page 17: Section 3 - Operation

    SECTION 3 - OPERATION 3.1 INITIAL START-UP BEFORE SWITCHING FAILURE TO CHECK TORQUE POWER TO THE PUMP, TURN NONMETALLIC HEAD THE CAPACITY ADJUSTMENT KNOB TO ZERO. CHECK THAT BOLTS PRIOR TO STARTUP AND AFTER ONE WEEK OF ALL SHUT-OFF VALVES IN THE SUCTION AND DISCHARGE OPERATION MAY EXPOSE OPERATING PERSONNEL TO LINES ARE OPEN BEFORE INCREASING THE CAPACITY HAZARDOUS LIQUIDS.
  • Page 18 SECTION 3 - OPERATION Capacity Calibration After the first 12 hours of operation, the pump may be tested and calibrated to find the exact pump capacity under specific operating conditions. Usually, calibrating the pump at only 100, 50 and 10 percent capacity settings is enough to indicate pump performance throughout the adjustment range.

  • Page 19: Section 4 - Maintenance

    SECTION 4 - MAINTENANCE 4.1 SPARE PARTS All Other Liquid Ends 1. Diaphragm (260) To avoid excessive downtime in the event of a parts malfunction, the spare parts shown below 2. Oil Seal (70) should be stocked for each pump to prevent serious 3.

  • Page 20: Preventive Maintenance

    SECTION 4 - MAINTENANCE 4.3 PREVENTIVE MAINTENANCE Check Valves Milton Roy recommends that check valve balls, Milton Roy pumps are carefully designed, seats, gaskets, and O-rings be replaced on an manufactured, assembled, and quality tested to annual basis. If highly corrosive material (acids, give reliable service with minimal maintenance.

  • Page 21: Corrective Maintenance

    SECTION 4 - MAINTENANCE 4.4 CORRECTIVE MAINTENANCE 4.4.1.1 Plastic Check Valves (PVC, PVDF, Poly, H , Figure 13A or 13C): BEFORE CARRYING OUT ANY SERVICING OPERATION Disassembly THE METERING UNIT OR PIPES, DISCONNECT ELECTRICAL Check pump data plate for model number. POWER FROM THE PUMP, AND TAKE THE NECESSARY STEPS 1.

  • Page 22: Models G6 & G7 Liquid End - Stainless Steel Check Valves

    SECTION 4 - MAINTENANCE Reassembly 4.4.1.2 Models G6 & G7 Liquid Ends - Stainless Steel Check Valves 1. Fit new O-rings into position on the ball guide (PVC, PVDF, Poly, H , Figure 13D): and seat. Disassembly NOTE: 1. Unscrew the three screws (441 & 442) and To assure a tight, leak free seal, new O-rings remove them and their three washers (439).

  • Page 23: Model G5 Liquid End - Stainless Steel Check Valves

    SECTION 4 - MAINTENANCE 3. Position the connection (435) onto the correct Reassembly end of the ball guide with a gasket trapped THE ORDER OF ASSEMBLY between the two metal surfaces. Refer to AND ORIENTATION OF THE Figure 13D, as the correct end is determined SUCTION AND DISCHARGE CHECK VALVES IS DIFFERENT.

  • Page 24: Models G6 & G7 Liquid End - Slurry Check Valves

    SECTION 4 - MAINTENANCE SECTION 4 - MAINTENANCE 7. Screw the correct end of the check valve NOTE: To assure a tight, leak free seal, new O-rings assembly into the liquid end (Refer to should be used each time the check valves are Figure 13G), trapping a new O-ring (419) disassembled.

  • Page 25: Diaphragm Replacement

    SECTION 4 - MAINTENANCE 4.4.2 Diaphragm Replacement 4.4.2.3 Reassembly 1. Mount the hex cap (240) in a vise (Do not BEFORE BEGINNING DIAPHRAGM overtighten), and with surfaces cleaned place REPLACEMENT, MAKE SURE THAT ALL SHUT-OFF VALVES ARE CLOSED AND ALL a new diaphragm (260) onto the cap as shown PRESSURE IS BLED FROM THE LIQUID END.

  • Page 26: Replacing Oil Seal

    SECTION 4 - MAINTENANCE 4.4.3 Replacing Oil Seal Reassembly (Refer to Figures 6 through 12). 1. Install a new oil seal (70) onto the connecting BEFORE BEGINNING OIL SEAL rod. REPLACEMENT, MAKE SURE THAT ALL SHUT-OFF VALVES ARE CLOSED AND ALL 2.
  • Page 27 SECTION 4 - MAINTENANCE 8. Torque the six diaphragm head bolts to the following inch pounds in a crisscross pattern: a. Liquid End Size G5 and G6 metallic and non-metallic head bolts to 90 inch pounds. b. Liquid End Size G7 non-metallic head bolts to 125 inch pounds.

  • Page 28: Section 5 - Troubleshooting Guide

    SECTION 5 - TROUBLESHOOTING GUIDE SYMPTOMS REMEDIES • Low process liquid level in the tank. Add liquid. • Worn or dirty check valves. Clean or replace. • Blocked discharge line. Clear line. • Frozen liquid. Thaw liquid throughout pumping system. •...

  • Page 29: Section 6 - Parts

    SECTION 6 - PARTS 4. Quantity Column 6.1 GENERAL This section gives information regarding replaceable a. The numbers appearing in the quantity components. column are the total quantity of the listed part required in its immediate assembly. 6.2 ILLUSTRATED PARTS LIST 5.

  • Page 30: Figure 6A. Macroy G Drive Parts - Side View (Dwg 102-1999-0001)

    IEC 80 MOTOR 56C MOTOR ® Figure 6A. MacRoy G Drive Parts - Side View (DWG 102-1999-0001) Installation, Operations & Maintenance Manual...

  • Page 31: Drive, Side View

    DRIVE, SIDE VIEW FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Bearing Cup (Timken) 4090116050 Connecting Rod S60654 Oil Seal, Buna N 60048 Oil Seal Clamp, Aluminum 60034 Slotted Pan Head Screw, M3x10, 304SS 60294 Bearing Cone (Timken) (See Note 1) 4090116040 Worm, 8:1 (See Note 1) S60198...
  • Page 32 DRIVE, SIDE VIEW FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Motor (1 hp, 1 ph, 1800 rpm, 115/230, 4112008010 60 hz, 56C) Motor (1 hp, 3 ph, 1500 rpm, 220/380, 4112008315 50 hz, 56C) Motor ( 1hp, 3 ph, 1800 rpm, 230/460, 4112008310 60 hz, 56C) Motor (1 hp, 1750 rpm, 90 VDC,...

  • Page 33: Figure 6B. Macroy G Basic Parts - Top View (Dwg 102-1999-0001)

    170 171 ® Figure 6B. MacRoy G Basic Parts - Top View (DWG 102-1999-0001) Installation, Operations & Maintenance Manual...

  • Page 34: Drive, Top View

    DRIVE, TOP VIEW FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Drive Housing Assembly 60001 (Includes Items 30, 40, and 448) Housing, Stroke Counting 60877 (Includes Items 30, 40, and 448) Thrust Bearing, Bronze 60014 Gear (36/43 SPM), 50 Hz/60 Hz S60011 (See Note 1) Gear (72/86 SPM), 50 Hz/60 Hz...
  • Page 35 DRIVE, TOP VIEW DRIVE, TOP VIEW FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Stroke Locking Knob 60398 O-Ring, 2-012 Bunan N 4080109091 Stroke Adjustment Knob 70066 Flat Washer 1/4”, 18.8SS 4040005012 Pan Head Screw #8 x 1-1/2”, 18.8SS 40722 Logo Decal (Stroke Knob) 70022...

  • Page 36: Figure 7. G5 Plastic Liquid End (Dwg 102-1999-007)

    REF. REF. REF. REF. DOUBLE DIAPHRAGM ASSY (261A) DOUBLE DIAPHRAGM ASSY (261) INCLUDES ITEMS 260, 261, 262, INCLUDES ITEMS 240, 250, 263 AND 266 260 AND 270 Figure 7. G5 Plastic Liquid End (DWG 102-1999-007) Installation, Operations & Maintenance Manual...

  • Page 37: G5 Plastic Liquid End

    G5 PLASTIC LIQUID END Model: Liquid End: Material: Reference Code: A (PVC) B (BLACK POLY) C (PVDF) D (ACRYLIC) (Consult Factory) E (POLYMER) F (SLURRY) G (H FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Diaphragm Support Ring 60035 Diaphragm Cap, Part of Item 261 60628 A, E, F, G...
  • Page 38 G5 PLASTIC LIQUID END FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Double Diaphragm Assembly, (Replaceable Design, Consists of 60276 261A Items 260(2X), 261, 262, 263 and 266), See Note 2 Double Diaphragm Spacer, PVC, 980367071 A, B, C Part of Item 261A Double Diaphragm Intermediate Ring (Included in double diaphragm assembly...

  • Page 39: Figure 8. G5 Metallic Liquid End (Dwg 102-1999-0008)

    REF. REF. REF. REF. DOUBLE DIAPHRAGM ASSY (261A) DOUBLE DIAPHRAGM ASSY (261) INCLUDES ITEMS 260, 261, 262, INCLUDES ITEMS 240, 250, 263 AND 266 260 AND 270 Figure 8. G5 Metallic Liquid End (DWG 102-1999-0008) Installation, Operations & Maintenance Manual...

  • Page 40: G5 Metallic Liquid End - Stainless Steel- Npt

    G5 METALLIC LIQUID END - STAINLESS STEEL- NPT Model: Liquid End: Material: FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Diaphragm Support Ring 60035 Diaphragm Cap, Part of Item 261 60631 Set Screw, Dog Pt., M10 x 45 mm, 4350071284 Single Diaphragm, Part of Item 261 Set Screw, Dog Pt., M10 x 70 mm,...

  • Page 41: Figure 9. G6 Plastic Liquid End (Dwg 102-1999-0009)

    REF. REF. REF. REF. DOUBLE DIAPHRAGM ASSY (261A) DOUBLE DIAPHRAGM ASSY (261) INCLUDES ITEMS 260, 261, 262, INCLUDES ITEMS 240, 250, 263 AND 266 260 AND 270 Figure 9. G6 Plastic Liquid End (DWG 102-1999-0009) Installation, Operations & Maintenance Manual...

  • Page 42: G6 Plastic Liquid End

    G6 PLASTIC LIQUID END Model: Liquid End: Material: Reference Code: A (PVC) B (BLACK POLY) C (PVDF) D (ACRYLIC) (Consult Factory) E (POLYMER) F (SLURRY) G (H FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Diaphragm Support Ring 60070 Diaphragm Cap, Part of Item 261 60633 A, E, F, G...
  • Page 43 G6 PLASTIC LIQUID END FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Double Diaphragm Intermediate Ring (Included in double diaphragm assembly 980368071 only, Item 261A) Hex Nipple 1/4 NPT connection, 316SS (Included in double diaphragm assembly, 60208 Item 261A) Diaphragm Support Nut, Part of Item 261 60637 Diaphragm Head, PVC...

  • Page 44: Figure 10. G6 Metallic Liquid End (Dwg 102-1999-010)

    REF. REF. REF. REF. DOUBLE DIAPHRAGM ASSY (261A) DOUBLE DIAPHRAGM ASSY (261) INCLUDES ITEMS 260, 261, 262, INCLUDES ITEMS 240, 250, 263 AND 266 260 AND 270 Figure 10. G6 Metallic Liquid End (DWG 102-1999-010) Installation, Operations & Maintenance Manual...

  • Page 45: G6 Metallic Liquid End - Stainless Steel - Npt

    G6 METALLIC LIQUID END - STAINLESS STEEL - NPT Model: Liquid End: Material: FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Diaphragm Support Ring 60070 Diaphragm Cap, Part of Item 261 60636 Set Screw, Dog Pt., M10 x 45 mm, 4350071284 Single Diaphragm, Part of Item 261 Set Screw, Dog Pt., M10 x 70 mm,...

  • Page 46: Figure 11. G7 Plastic Liquid End (Dwg 102-1999-011)

    260 REF. DOUBLE DIAPHRAGM ASSY (261A) DOUBLE DIAPHRAGM ASSY (261) INCLUDES ITEMS 260, 261, 262, INCLUDES ITEMS 240, 250, 263 AND 266 260 AND 270 Figure 11. G7 Plastic Liquid End (DWG 102-1999-011) Installation, Operations & Maintenance Manual...

  • Page 47: G7 Plastic Liquid End

    G7 PLASTIC LIQUID END Model: Liquid End: Material: Reference Code: A (PVC) B (BLACK POLY) C (PVDF) D (ACRYLIC) (Consult Factory) E (POLYMER) F (SLURRY) G (H FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Adapter Ring, Aluminum 60165 Socket Head Screw (M8 x 25 mm), 4350003473 Zinc PLT...
  • Page 48 G7 PLASTIC LIQUID END FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Double Diaphragm Spacer, PVC, Part of 60232 A, B, C Item 261A Double Diaphragm Intermediate Ring (Included in double diaphragm assembly 60233 A, B, C Item 261A) Hex Nipple 1/4 NPT connection, 316SS (Included in double diaphragm assembly, 60208...

  • Page 49: Figure 12. G7 Metallic Liquid End (Dwg 102-1999-012)

    260 REF. DOUBLE DIAPHRAGM ASSY (261A) DOUBLE DIAPHRAGM ASSY (261) INCLUDES ITEMS 260, 261, 262, INCLUDES ITEMS 240, 250, 263 AND 266 260 AND 270 Figure 12. G7 Metallic Liquid End (DWG 102-1999-012) Installation, Operations & Maintenance Manual...

  • Page 50: G7 Metallic Liquid End - Stainless Steel- Npt

    6.10 G7 METALLIC LIQUID END - STAINLESS STEEL- NPT Model: Liquid End: Material: FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Adapter Ring, Aluminum 60165 Socket Head Screw (M8 x 25 mm), Zinc 4350003473 Diaphragm Support Ring 60159 Diaphragm Cap, Part of Item 261 60641 Set Screw, Dog Pt., M10 x 70 mm, Single 4350071334...

  • Page 51: Figure 13A. Model G5 Plastic Check Valve Parts (Item Number 425)

    DISCHARGE DISCHARGE SUCTION SUCTION Figure 13A. Model G5 Plastic Check Valve Figure 13B. Model G5 Metallic Check Valve Parts (Item Number 425) Parts (Item Number 425) DISCHARGE DISCHARGE SUCTION SUCTION Figure 13C. Model G6 & G7 Plastic Check Figure 13D. Model G6 & G7 Metallic Check Valve Parts (Item Number 425) Valve Parts (Item Number 425) Figure 13.

  • Page 52: Figure 13E. Model G5 Slurry Check Valve Parts (Item Number 425)

    POLYMER DISCHARGE CHECK DISCHARGE SUCTION POLYMER SUCTION Figure 13E. Model G5 Slurry Check Valve Figure 13F. Model G5, G6, and G7 Polymer Parts (Item Number 425) Check Valve Parts (Item Number 425) Figure 13G. Model G6 & G7 Slurry Check Valve Parts (Item Number 425) Figure 13.

  • Page 53: Check Valve Parts

    6.11 CHECK VALVE PARTS Model: Model: Liquid End: Material: Reference Code: Liquid End: Material: Reference Code: 7 (316SS) A (ACRYLIC) 8 (PVC) P (POLYMER) 4 (BLK POLY) L (SLURRY) 2 (PVDF) N (H2SO4) A (ACRYLIC) 7 (316SS) P (POLYMER) 8 (PVC) L (SLURRY) 4 (BLK POLY) N (H...
  • Page 54 CHECK VALVE PARTS FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Ball, 5/8 PVC 4070170173 Ball, 7/8 Ceramic, Double Ball 4070015211 Ball, 5/8 CA20 4070014173 A2, A8 Ball, 5/8 316SS 4070014172 A2, A6 B1, B6, B7, Ball, 1 inch 316SS 4070014232 C1, C6, C7 B2, B3, B4,...
  • Page 55 CHECK VALVE PARTS FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Check Valve Assembly (See Note 1) 3050629009 B3, C3 Check Valve Assembly (See Note 1) 3050870008 Check Valve Assembly (See Note 1) 3050629008 B4, C4 Check Valve Assembly(Discharge) 61645 B6, C6 Check Valve Assembly(Suction)
  • Page 56 CHECK VALVE PARTS FIGURE ITEM REFERENCE DESCRIPTION PART NUMBER NUMBER NUMBER CODE Connection (1” NPT Male) 450128116 B1, C1 Connection (1” BSP Male) 450128016 B1, C1 B1, B2, B3, Valve Clamp, Steel 40215010 B4, C1, C2, C3, C4 B1, B2, B3, Split Washer (M10) 304SS 4340009015 B4, C1, C2,...

  • Page 57: Figure 14. Leak Detection, Switch And Gauge (Optional) (Dwg 10219990004)

    870 880 Figure 14. Leak Detection, Switch and Gauge (Optional) (DWG 10219990004) Installation, Operations & Maintenance Manual...

  • Page 58: Leak Detection Parts

    6.12 LEAK DETECTION PARTS Old Model: Model: Code: G5, GC, 40 G6, GD, 60 G7, GF, 80 FIGURE ITEM PART REFERENCE DESCRIPTION NUMBER NUMBER NUMBER CODE Set Screw, Dog Pt. M10X70mm -Steel 4350071334 A, B Set Screw. Dog Pt. M10X90mm - Steel 4350071374 Diaphragm - Gylon 60618...
  • Page 60 We are a proud member of Accudyne Industries, a leading global provider of precision-engineered, process-critical, and technologically advanced flow control systems and industrial compressors. Delivering consistently high levels of performance, we enable customers in the most important industries and harshest environments around the world to accomplish their missions.

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