Yutong Shanxiang New Energy SZ Series Instruction Manual

240 /320/400kw series dc charger

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240 /320/400kW Series DC Charger
Instruction Manual
Zhengzhou Shanxiang New Energy Technology Co., Ltd.
April 2024

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Summary of Contents for Yutong Shanxiang New Energy SZ Series

  • Page 1 240 /320/400kW Series DC Charger Instruction Manual Zhengzhou Shanxiang New Energy Technology Co., Ltd. April 2024...
  • Page 2 Zhengzhou Shanxiang New Energy Technology Co., Ltd. Modification History Modification Date Version Content Modified Created by April 25th, 2024 First release Deng Yanbo Prepared by: Checked by: Approved by: Revised by: Deng Yanbo Li Quanling Liu Yu...
  • Page 3 Zhengzhou Shanxiang New Energy Technology Co., Ltd. Zhengzhou Shanxiang New Energy Technology Co., Ltd. is a subsidiary of Yutong Group, specializing in battery charging and swap solutions. Our core team has gone deep into the field of battery charging and swap solutions for more than 10 years and has rich product R&D and...
  • Page 4: Table Of Contents

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. Table of Contents I. Introduction to product ......................5 1.1 Brief introduction to product ..................5 1.2 Product model ......................5 1.3 Technical parameters ....................5 1.4 Reference standards ..................... 6 II. Installation instructions ......................7 2.1 Installation conditions ....................
  • Page 5 Zhengzhou Shanxiang New Energy Technology Co., Ltd. 6.2 Warranty period ......................20 6.3 Warranty conditions and restrictions ................. 20 6.4 Quality judgment ....................... 21 6.5 Additional warranty regulations ................22 6.6 Warranty procedures ....................22 6.7 Supplementary provisions ..................22 Attached: Common fault code table ..................
  • Page 6: Introduction To Product

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. I. Introduction to product 1.1 Brief introduction to product The SZ series integrated DC charging pile produced by Zhengzhou Shanxiang New En- ergy Technology Co., Ltd. is mainly used for fast DC charging of electric vehicles, integrating power conversion, charging control, man-machine interactive control, communication, billing and metering.Boasting robust dustproof and waterproof capabilities, with protection grade of IP55, it can operate and is maintained safely outdoors.
  • Page 7: Reference Standards

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. Accuracy class Class 1 Work- Protection grade IP55 -30 to 55 ℃ Working temperature ≤5,000 m. Derating output if above 2,500m envi- Altitude ron- ≤65dB Noise ment Display size 7 inches, 800*480 Other Communication port 4G/ LAN param-...
  • Page 8: Installation Instructions

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. II. Installation instructions 2.1 Installation conditions  The site selection, installation and construction of the charger should comply with na- tional laws, regulations and relevant standards. When installing, do not close the ventilation side and the door opening side to walls.
  • Page 9: Cabinet Installation Instructions

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. 2.2 Cabinet installation instructions 1) The charger adopts ground installation. When installing, make sure the installation is reliable and firm. The recommended foundation drawing is shown below: Air outlet Air inlet Unit: (mm) Cable incoming port Front door Embedded bolt M12×...
  • Page 10: Electrical Cable Installation Instructions

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. 2.3 Electrical cable installation instructions Open the front door of the charger cabinet and remove the baffle plate. Make the input three-phase AC cable enter from bottom of the charger, connect the copper bars and tighten. Connect cables A, B, C, N and PE positions respectively shown in the following figure.
  • Page 11: Inspections Before Use

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. always wear work clothes and insulation shoes according to requirements. An operator with long hair should wear a safety helmet. 2.4.2 Inspections before use Check interior of the charger cabinet for electrical damage and position movement. Make sure the terminals are firmly fixed without damage and ablation.
  • Page 12: Charging Gun Selection

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. 2.5.2 Charging gun selection After the charger is powered on, insert the charging gun into socket of the vehicle to be charged, and the charger display shows status of the corresponding charging gun as “Con- nected”.
  • Page 13: Charging Mode Selection

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. 2.5.4 Charging mode selection Select a charging method, and then charging mode selection screen pops up. The user can select a charging mode according to charging requirements: Ancillary selection, automatic full charge, charge according to SOC, charge according to time, charge according to amount, charge according to quantity, and charge according to schedule.
  • Page 14: Charge Settlement

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. Shanxiang smart charging Charging voltage (V) Demand voltage (V) Charging current (A) Demand current (A) Battery type: LFP battery Quantity charged (kWh) Rated voltage (V) Charge amount (Yuan) Rated current (A) Charge duration (min) Maximum cell temperature (℃) Current SOC (%) Minimum cell temperature (℃)
  • Page 15: Operations After Charging

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. Shanxiang smart charging Charge settlement Charge duration: Charging quantity: Card balance: Yuan Charging fee: Full charge auto stop Ending method: BMS termination Ending reason: Back Charge Settlement Screen Figure 2.5.7 Operations after charging After charging, pull out the charging gun and put it back in place.
  • Page 16: Operation Procedures

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. 2.5.9 Operation procedures Stop the vehicle, flame out and remove the key Connect the charging gun properly Choose a charging mode (Auto, scheduled charging, fix amount, fixed quantity, SOC etc.) Input charging parameters Select a charging Charging stops and fault Select a power distribution method...
  • Page 17: Charger Storage And Maintenance Instructions

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. III. Charger storage and maintenance instructions 3.1 Charger storage The packaged charger should be stored at a well ventilated site with temperature between -35℃ to 55℃ and average monthly relative humidity not more than 90%. There should be no corrosive and explosive gas in the storage site.
  • Page 18: Common Troubleshooting

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. IV. Common troubleshooting Table 4-1 Common Fault Description Fault Cause Treatment Measures Detailed description of power-on failure The insulation layer of the cable Power supply system protec- Look for the blackened cable in inside the cabinet falls off, lead- tion trips out the cabinet and replace it...
  • Page 19: Safety Instructions

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. overtemperature etc. down It is recommended to connect 4G signal is weak via wired Ethernet Operation network is ab- Use the data card of other op- normal The number of base station con- erators (such as China Tele- nections exceeds its limit com, China Unicom)
  • Page 20: Operation And Maintenance Risk Notification

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. 5.2 Operation and maintenance risk notification  Do not remove or modify the charging facilities and wiring without permission. Oth- erwise, there is a risk of fire and electric shock;  When power is cut off due to failures, it must be repaired by our professional personnel or our authorized operation and maintenance personnel.
  • Page 21: Warranty Period

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. safety requirements, Shanxiang New Energy will independently determine the warranty scheme of the faulty charger according to conditions of the equipment, including but not lim- ited to repair or replacement of relevant parts. 6.2 Warranty period The warranty period is subject to the purchase contract between the two parties, except for consumable parts.
  • Page 22: Quality Judgment

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. unauthorized repair parts and resulting losses are at the user's own expense.  During product use, indirect losses caused by product quality problems (such as parking fees, telephone charges, towing fees, fines, loss of work, etc.), Shanxiang New Energy will not be compensated.
  • Page 23: Additional Warranty Regulations

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. conduct identification, and costs should be borne by the responsible party.  Disputes arising from quality problems, in the absence of other agreements, shall be under the jurisdiction of the court of abode of Shanxiang New Energy. ...
  • Page 24: Attached: Common Fault Code Table

    Zhengzhou Shanxiang New Energy Technology Co., Ltd. The Internet of Things card used in the charger is free of charge for 1 year data flow (Date on the factory nameplate shall prevail).  Never operate in live status. Non-professional personnel are strictly prohibited from removing high-pressure components.

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