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Panasonic E3 Technical Data & Service Manual

Dc inverter, r32, indoor/outdoor unit, high static pressure ducted type, 4-way cassette type

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Operating instructions manual (12 pages)

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Order No. SBPAC1908011CE

TECHNICAL DATA & SERVICE MANUAL

R32

Indoor Unit

Outdoor Unit

High Static Pressure

4-Way Cassette Type

Ducted Type

Type E3

S-200PE3E5B, S-250PE3E5B

Type U3

U-200PZH2E8, U-250PZH2E8

S-3650PU3E, S-6071PU3E, S-1014PU3E

SM830281-00

.

REFERENCE NO

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Page 1 Order No. SBPAC1908011CE TECHNICAL DATA & SERVICE MANUAL Indoor Unit Outdoor Unit High Static Pressure 4-Way Cassette Type Ducted Type Type E3 S-200PE3E5B, S-250PE3E5B Type U3 U-200PZH2E8, U-250PZH2E8 S-3650PU3E, S-6071PU3E, S-1014PU3E SM830281-00 REFERENCE NO...
Page 2: Please Read Before Starting
IMPORTANT! The following checks shall be applied to installations using Please Read Before Starting flammable refrigerants. This air conditioner must be installed by the sales dealer Appliance shall be installed, or installer. operated and stored in a room with This information is provided for use only by authorized persons.
Page 3: When Transporting
Provide snow vents. operation. …At least 2.5 m (Type E3) • The appliance shall be stored Indoor unit of this air conditioner shall be in a room without continuously installed in a height of at least 2.5 m.
Page 4 • Ensure that the detector is not a WARNING potential source of ignition and is suitable for the refrigerant used. • When performing piping work, do not mix air except for specified • Leak detection equipment shall be set refrigerant in refrigeration cycle. at a percentage of the lower flammable It causes capacity down, and risk limit (LFL) of the refrigerant and shall be calibrated to the refrigerant employed...
Page 5 Others WARNING When disposal of the product, do follow • This product must not be the precautons in "12. Recovery" on page modified or disassembled under any circumstances. Modified or 1-12-2-1-6 and comply with national regulations. disassembled unit may cause fire, electric shock or injury. • Do not clean inside the indoor and WARNING outdoor units by users.
Page 6 SERVICING CAUTION • Any qualified person who is involved with working on or breaking into a refrigerant circuit should hold a current valid certificate from an industry-accredited assessment authority, which authorizes their competence to handle refrigerants safely in accordance with an industry recognised assessment specification. •...
Page 7 Marking to the equipment continues to be visible and legible. Markings and signs • that are illegible shall be corrected. Refrigerating pipe or components are installed in a position where they are • unlikely to be exposed to any substance which may corrode refrigerant containing components, unless the components are constructed of materials which are inherently resistant to being corroded or are suitably protected against being so corroded.
Page 8 REMOVAL AND EVACUATION CAUTION • When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to: Remove refrigerant.
Page 9 Recovery equipment and cylinders conform to the appropriate standards. • d) Pump down refrigerant system, if possible. e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system. f) Make sure that cylinder is situated on the scales before recovery takes place. g) Start the recovery machine and operate in accordance with instructions.
Page 10 Check of Density Limit U-200PZH2E8, U-250PZH2E8 The refrigerant (R32), which is used in the air conditioner, is a flammable refrigerant. So the requirements for installation space of appliance are determined according to the refrigerant charge amount [m ] used in the appliance. The minimum indoor floor space compared with the amount of refrigerant is roughly as follows: 45.0 40.0...
Page 11: Precautions For Installation Using New Refrigerant
Precautions for Installation Using New Refrigerant 1. Care regarding tubing (1) Process tubing Material: Use seamless phosphorous deoxidized copper tube for refrigeration. Wall thickness shall comply with the applicable legislation. For tubes of ø22.22 or larger, use the material of temper 1/2H or H (Hard copper tube). Do not bend the hard copper tube. For the renewal tubing size, refer to the Technical Data.
Page 12 Important Information Regarding The Refrigerant Used This product contains fluorinated greenhouse gases. Do not vent gases into the atmosphere. Refrigerant type: R32 value: 675 GWP = global warming potential Periodical inspections for refrigerant leaks may be required depending on European or local legislation. Please contact your local dealer for more information.
Page 13 Combination of Indoor and Outdoor Units PZH2 3-phase S-200PE3E5B S-250PE3E5B U-200PZH2E8 U-250PZH2E8 S-1014PU3E ×2 S-1014PU3E ×2 (S-1014PU3E(100)) (S-1014PU3E(125)) U-200PZH2E8 U-250PZH2E8 S-6071PU3E ×3 (S-6071PU3E(71)) U-200PZH2E8 S-3650PU3E ×4 S-6071PU3E ×4 (S-3650PU3E(50)) (S-6071PU3E(60)) U-200PZH2E8 U-250PZH2E8...
Page 14: Table Of Contents
..2-1. Preparing for Test Run ......................2-2. Precautions ..........................2-3-1-1 2-3. Indoor Units........................Type E3 ..........................2-3-1-1 Type U3 ..........................2-3-2-1 2-4. Outdoor Units ........................2-4-1-1 Section 3. ELECTRICAL DATA ....................
Page 15 Section 7. REMOTE CONTROLLER FUNCTIONS SECTION..........7-1. Simple Settings Function ....................7-2. List of Simple Setting Items....................7-3. Detailed Settings Function ....................7-4 7-4. List of Detailed Setting Items ....................7-6 7-5. Simple Setting Items ......................7-10 7-6. Detailed Setting Items ......................7-12 7-7.
Page 16 – MEMO –...
Page 17: Unit Specifications
1. SPECIFICATIONS 1. SPECIFICATIONS 1-1. Unit Specifications .................... 1-1-1-1-1 PZH2 1. High Static Pressure Ducted Type (E3) ..................1-1-1-1-1 2. 4-Way Cassette Type (U3) ......................1-1-1-2-1 Major Component Specifications ..............1-2-1-1-1 1-3. Other Component Specifications ..............1-3-1-1-1 Dimensional Data ....................
Page 18: Unit Specifications
Single-Type 1-1. Unit Specifications PZH2 1. High Static Pressure Ducted Type S-200PE3E5B / U-200PZH2E8 INDOOR MODEL S-200PE3E5B PANEL MODEL OUTDOOR MODEL U-200PZH2E8 Branch pipe MODEL Performance test condition ISO13253 / EN14511 / EN12102 / EN14825 Ø, Hz 1Ø 50Hz 3Ø 50Hz Power supply 220V 230V...
Page 19 Single-Type 1-1. Unit Specifications PZH2 1. High Static Pressure Ducted Type S-250PE3E5B / U-250PZH2E8 INDOOR MODEL S-250PE3E5B PANEL MODEL OUTDOOR MODEL U-250PZH2E8 Branch pipe MODEL Performance test condition ISO13253 / EN14511 / EN12102 / EN14825 Ø, Hz 1Ø 50Hz 3Ø 50Hz Power supply 220V 230V...
Page 20 Simultaneous (Twin) -Type 1-1. Unit Specifications PZH2 2. 4-Way Cassette Type S-1014PU3E(100) ×2 / U-200PZH2E8 INDOOR MODEL S-1014PU3E(100) ×2 PANEL MODEL Standard type : CZ-KPU3 or CZ-KPU3W / ECONAVI type : CZ-KPU3A or CZ-KPU3AW OUTDOOR MODEL U-200PZH2E8 Branch pipe MODEL CZ-P680BK2 Performance test condition ISO5151 / EN14511 / EN12102 / EN14825...
Page 21 Simultaneous (Triple) -Type 1-1. Unit Specifications PZH2 2. 4-Way Cassette Type S-6071PU3E(71) ×3 / U-200PZH2E8 INDOOR MODEL S-6071PU3E(71) ×3 PANEL MODEL Standard type : CZ-KPU3 or CZ-KPU3W / ECONAVI type : CZ-KPU3A or CZ-KPU3AW OUTDOOR MODEL U-200PZH2E8 Branch pipe MODEL CZ-P3HPC2 Performance test condition ISO5151 / EN14511 / EN12102 / EN14825...
Page 22 Simultaneous (Double-Twin) -Type 1-1. Unit Specifications PZH2 2. 4-Way Cassette Type S-3650PU3E(50) ×4 / U-200PZH2E8 INDOOR MODEL S-3650PU3E(50) ×4 PANEL MODEL Standard type : CZ-KPU3 or CZ-KPU3W / ECONAVI type : CZ-KPU3A or CZ-KPU3AW OUTDOOR MODEL U-200PZH2E8 Branch pipe MODEL CZ-P680BK2 + CZ-P155BK×2 Performance test condition ISO5151 / EN14511 / EN12102 / EN14825...
Page 23 Simultaneous (Twin) -Type 1-1. Unit Specifications PZH2 2. 4-Way Cassette Type S-1014PU3E(125) ×2 / U-250PZH2E8 INDOOR MODEL S-1014PU3E(125) ×2 PANEL MODEL Standard type : CZ-KPU3 or CZ-KPU3W / ECONAVI type : CZ-KPU3A or CZ-KPU3AW OUTDOOR MODEL U-250PZH2E8 Branch pipe MODEL CZ-P680BK2 Performance test condition ISO5151 / EN14511 / EN12102 / EN14825...
Page 24 Simultaneous (Double-Twin) -Type 1-1. Unit Specifications PZH2 2. 4-Way Cassette Type S-6071PU3E(60) ×4 / U-250PZH2E8 INDOOR MODEL S-6071PU3E(60) ×4 PANEL MODEL Standard type : CZ-KPU3 or CZ-KPU3W / ECONAVI type : CZ-KPU3A or CZ-KPU3AW OUTDOOR MODEL U-250PZH2E8 Branch pipe MODEL CZ-P680BK2 + CZ-P155BK1×2 Performance test condition ISO5151 / EN14511 / EN12102 / EN14825...
Page 25 1-2. Major Component Specifications (A) Indoor Units High Static Pressure Ducted Type S-200PE3E5B MODEL No. S-200PE3E5B Source 220 - 230 - 240V, single-phase, 50Hz Controller P.C.B. Ass'y ACXA73C5151* Fan (Number...diameter) SIROCCO (2...ø250) Fan motor DMUB6D3AC...560W Model...Nominal output DMUB6D4AC...560W Power source DC280V No.
Page 26 (A) Indoor Units High Static Pressure Ducted Type S-250PE3E5B MODEL No. S-250PE3E5B Source 220 - 230 - 240V, single-phase, 50Hz Controller P.C.B. Ass'y ACXA73C5151* Fan (Number...diameter) SIROCCO (2...ø250) Fan motor DMUB8D4AC...750W Model...Nominal output DMUB8D5AC...750W Power source DC280V No. of pole...r.p.m. (High) 8P...1180 Coil resistance –...
Page 27: Drain Pump
(A) Indoor Units 4-Way Cassette Type S-3650PU3E(50) MODEL No. S-3650PU3E Source 220 - 230 - 240 V, single-phase, 50 Hz Controller P.C.B. Ass'y ACXA73-3129*(Microprocessor) Fan (Number...diameter) Turbo (1...ø485) Fan motor Model...Nominal output SIC-62FW-D839-1…60W Power source DC280V No. of pole...r .p.m. (High) 8P…350 VAC, μF Run capacitor...
Page 28 (A) Indoor Units 4-Way Cassette Type S-6071PU3E(60) MODEL No. S-6071PU3E Source 220 - 230 - 240 V, single-phase, 50 Hz Controller P.C.B. Ass'y ACXA73-3129*(Microprocessor) Fan (Number...diameter) Turbo (1...ø485) Fan motor SIC-62FW-D839-1…60W Model...Nominal output Power source DC280V No. of pole...r.p.m. (High) 8P…420 VAC, μF Run capacitor...
Page 29 (A) Indoor Units 4-Way Cassette Type S-6071PU3E(71) MODEL No. S-6071PU3E Source 220 - 230 - 240 V, single-phase, 50 Hz Controller P.C.B. Ass'y ACXA73-3129*(Microprocessor) Fan (Number...diameter) Turbo (1...ø485) Fan motor SIC-62FW-D839-1…60W Model...Nominal output Power source DC280V No. of pole...r.p.m. (High) 8P…440 VAC, μF Run capacitor...
Page 30 (A) Indoor Units 4-Way Cassette Type S-1014PU3E(100) MODEL No. S-1014PU3E Source 220 - 230 - 240 V, single-phase, 50 Hz Controller P.C.B. Ass'y ACXA73-3129*(Microprocessor) Fan (Number...diameter) Turbo (1...ø485) Fan motor Model...Nominal output SIC-72FW-D895-1…90W Power source DC280V No. of pole...r.p.m. (High) 8P…600 ‒...
Page 31 (A) Indoor Units 4-Way Cassette Type S-1014PU3E(125) MODEL No. S-1014PU3E Source 220 - 230 - 240 V, single-phase, 50 Hz Controller P.C.B. Ass'y ACXA73-3129*(Microprocessor) Fan (Number...diameter) Turbo (1...ø485) Fan motor Model...Nominal output SIC-72FW-D895-1…90W Power source DC280V No. of pole...r.p.m. (High) 8P…620 VAC, F ‒...
Page 32 (B) Outdoor Units U-200PZH2E8 MODEL No. U-200PZH2E8 Source 380 - 400 - 415V 3-Phase 50Hz Controller P.C.B. Ass'y ACXA73C49270 Control circuit fuse Compressor Model..number 9VD550XAA21 Source 460V DC MOTOR Nominal output 4,200 Compressor oil 1,900 Coil resistance Ω U-V 0.735 U-W 0.715 V-W 0.715 (Ambient temperature 25°C) Safety control Discharge temperature control –...
Page 33 (B) Outdoor Units U-250PZH2E8 MODEL No. U-250PZH2E8 Source 380 - 400 - 415V 3-Phase 50Hz Controller P.C.B. Ass'y ACXA73C49250 Control circuit fuse Compressor Model..number 9VD550XAA21 Source 460V DC MOTOR Nominal output 5,500 Compressor oil 1,900 Coil resistance Ω U-V 0.735 U-W 0.715 V-W 0.715 (Ambient temperature 25°C) Safety control Discharge temperature control –...
Page 34: Other Component Specifications
1-3. Other Component Specifications Outdoor Units U-200PZH2E8 MODEL No. Outdoor Unit U-200PZH2E8 Power Transformer Rated – Source VAC, Hz – – Secondary – Coil resistance Ω – – Thermal cut off temperature Thermistor (Coil / Air sensor): TH1, TH2, TH3, TH4 Resistance kΩ...
Page 35 Outdoor Units U-250PZH2E8 MODEL No. Outdoor Unit U-250PZH2E8 Power Transformer Rated – Source VAC, Hz – – Secondary – Coil resistance Ω – – Thermal cut off temperature Thermistor (Coil / Air sensor): TH1, TH2, TH3, TH4 Resistance kΩ -20°C： 38.48±2% 20°C： 6.517±2% -10°C： 23.67±2% 30°C： 4.448±2% 0°C： 15.00±2% 40°C： 3.100±2% 5°C： 12.06±2% 45°C： 2.607±2%...
Page 36: Dimensional Data
1-4. Dimensional Data (A) Indoor Units: High Static Pressure Ducted Type S-200PE3E5B, S-250PE3E5B Required Minimum Space for Installation and Service (1) Dimensions of suspension bolt pitch and unit Unit: mm 1,006 554 (Suspension bolt pitch) Inspection access (600×600) (Field supply) Min.
Page 37 1-4. Dimensional Data (A) Indoor Units: 4-Way Cassette Type S-3650PU3E, S-6071PU3E unit: mm 860~910 (Ceiling opening dimensions) (Suspension bolt pitch) Less than 35 Less than 35 (Air intake) Less than 300 View X View XX Raise dimension of drain tube 4 - M4 The length of the suspension bolts Tapping screw holes...
Page 38 1-4. Dimensional Data (A) Indoor Units: 4-Way Cassette Type S-1014PU3E unit: mm 860~910 (Ceiling opening dimensions) (Suspension bolt pitch) Less than 35 Less than 35 (Air intake) Less than 300 View X View XX Raise dimension of drain tube 4 - M4 The length of the suspension bolts Tapping screw holes should be selected so that there is...
Page 39 1-4. Dimensional Data Unit: mm (B) Outdoor Unit: U-200PZH2E8 Mounting hole (4-R6.5), anchor bolt : M10 Refrigerant tubing (liquid tube), ﬂared connection (ø9.52) Air intake Refrigerant tubing (gas tube), (10) ﬂared connection (ø19.05) *1 Refrigerant tubing port Electrical wiring port (ø13) Electrical wiring port (ø22) Electrical wiring port (ø27) Air intake...
Page 40 1-4. Dimensional Data (B) Outdoor Unit: U-250PZH2E8 Unit: mm Mounting hole (4-R6.5), anchor bolt : M10 Refrigerant tubing (liquid tube), Air intake ﬂared connection (ø12.7) (10) Refrigerant tubing (gas tube), ﬂared connection (ø19.05)* Refrigerant tubing port Electrical wiring port (ø13) Electrical wiring port (ø22) Air intake Electrical wiring port (ø27)
Page 41: Refrigerant Flow Diagram
1-5. Refrigerant Flow Diagram Cooling cycle Heating cycle Outdoor Unit : U-200PZH2E8 Indoor Unit : S-200PE3E5B High pressure switch Gas line 4-way valve Muffler Muffler service valve Ø 25.4 Brazing connection Muffler Outdoor-air Suction Temp Temp Thermistor Thermistor Heat exchanger Temp Thermistor Heat Heat...
Page 42 Cooling cycle Heating cycle Outdoor Unit : U-200PZH2E8 Indoor Unit : S-1014PU3E×2 High pressure switch Gas line 4-way valve Muffler Muffler service valve Ø 25.4 Brazing connection Muffler Outdoor-air Suction Temp Temp Thermistor Thermistor Heat exchanger Temp Thermistor Heat Heat exchanger 2-way valve exchanger...
Page 43 Cooling cycle Heating cycle Outdoor Unit : U-200PZH2E8 Indoor Unit : S-6071PU3E×3 High pressure switch Gas line 4-way valve Muffler Muffler service valve Ø 25.4 Brazing connection Muffler Outdoor-air Suction Temp Temp Thermistor Thermistor Heat exchanger Temp Thermistor Heat exchanger 2-way valve Heat exchanger...
Page 44 Cooling cycle Heating cycle Outdoor Unit : U-250PZH2E8 Indoor Unit : S-6071PU3E×4 High pressure switch Gas line 4-way valve Muffler Muffler service valve Ø 25.4 Brazing connection Muffler Outdoor-air Suction Temp Temp Thermistor Thermistor Heat exchanger Temp Thermistor Heat Heat exchanger 2-way valve exchanger...
Page 45: Operating Range
1-6. Operating Range Temperature Indoor air intake temp. Outdoor air intake temp. Maximum 32°C DB 46°C DB Cooling Minimum 18°C DB -15°C DB Maximum 30°C DB 24°C DB Heating Minimum 16°C DB -20°C DB 1-6-1...
Page 46: Capacity Correction Graph According To Temperature Condition
1-7. Capacity Correction Graph According to Temperature Condition U-200PZH2E8 / U-250PZH2E8 (For 50 Hz) Cooling capacity ratio (maximum capacity) Heating capacity ratio (maximum capacity) Indoor air intake temp (WB) °C Indoor air intake temp ( °C °C 22WB °C 19WB 16WB °C Indoor air intake temp (WB)
Page 47 <Cooling> <Heating> Base capacity Base capacity change rate change rate Equivalent length (m) Equivalent length (m) U-250PZH2E8 (For 50 Hz) Type E3, Type U3 <Cooling> <Heating> Base capacity Base capacity change rate change rate Equivalent length (m) Equivalent length (m) *The positive side for the elevation difference indicates that the outdoor unit is installed at a higher position than the indoor units.
Page 48 U-200PZH2E8 Type E3 Rated capacity ratio for heating Rated capacity ratio for cooling 112% 127% Capacity (kW) Capacity (kW) Type U3 Rated capacity ratio for heating Rated capacity ratio for cooling 150% 124% Capacity (kW) Capacity (kW) U-250PZH2E8 Type E3...
Page 49 1-8. Noise Criterion Curves 1. Indoor Units (1) High Static Pressure Ducted Type High : S-200PE3E5B : S-250PE3E5B MODEL MODEL SOUND LEVEL SOUND LEVEL : High 46 dB(A) : High 47 dB(A) 41 dB(A) 42 dB(A) CONDITION : Under the unit 1.5 m CONDITION : Under the unit 1.5 m NC-70...
Page 50 (2) 4-Way Cassette Type MODEL : S-3650PU3E SOUND LEVEL : High 32 dB(A) 27 dB(A) CONDITION : Under the unit 1.5m SOURCE : 220-240V, 1 phase, 50Hz NC-60 NC-50 NC-40 NC-30 Approximate minimum audible limit for continuous NC-20 noise 1000 2000 4000 8000...
Page 51 (2) 4-Way Cassette Type MODEL MODEL : S-6071PU3E(71)* : S-6071PU3E(60)* SOUND LEVEL SOUND LEVEL : High 37 dB(A) : High 36 dB(A) 28 dB(A) 28 dB(A) CONDITION CONDITION : Under the unit 1.5m : Under the unit 1.5m SOURCE SOURCE : 220-240V, 1 phase, 50Hz : 220-240V, 1 phase, 50Hz NC-60...
Page 52 2. Outdoor Units COOLING HEATING : U-200PZH2E8 : U-200PZH2E8 MODEL MODEL SOUND LEVEL : 59 dB(A) SOUND LEVEL : 61 dB(A) CONDITION : 1 m in front at height of 1.5 m CONDITION : 1 m in front at height of 1.5 m NC-70 NC-70 NC-60...
Page 53: N O S I E C T I R R E O I N C U V R E S
1-9. Airflow Distance Chart 4-Way Cassette (Type U3) S-3650PU3E Heating : Distribution of wind velocity (Strong wind : Discharge angle approx.65° Room temperature approx.20°C) 1.5m/s 1.0m/s 0.5m/s 0.3m/s Horizontal air flow distance (m) Heating : Distribution of temperature (Strong wind : Discharge angle approx.65° Room temperature approx.20°C) Horizontal air flow distance (m) Cooling : Distribution of wind velocity...
Page 54 4-Way Cassette (Type U3) S-6071PU3E Heating : Distribution of wind velocity (Strong wind : Discharge angle approx.65°) (Room temperature approx.20°C) 1.5m/s 1.0m/s 0.5m/s 0.3m/s Horizontal air flow distance (m) Heating : Distribution of temperature (Strong wind : Discharge angle approx.65°) (Room temperature approx.20°C) Horizontal air flow distance (m) Cooling : Distribution of wind velocity...
Page 55 4-Way Cassette (Type U3) S-1014PU3E Heating : Distribution of wind velocity (Strong wind : Discharge angle approx.65°) (Room temperature approx.20°C) 1.5m/s 1.0m/s 0.5m/s 0.3m/s Horizontal air flow distance (m) Heating : Distribution of temperature (Strong wind : Discharge angle approx.65°) (Room temperature approx.20°C) Horizontal air flow distance (m) Cooling : Distribution of wind velocity...
Page 56: Fresh Air Intake
1-10. Fresh Air Intake 1-10-1. Precautions Regarding External Air Intake (1) Ventilation Load Ensure that the design of the air conditioner takes air conditioning loads into consideration when external air intake is involved. (2) Restrictions on External Air Intake Ensure that the design conforms to the restrictions on air intake volume stipulated in accordance with the model of the indoor unit and the intake method.
Page 57 1-10-2. External Air Intake Volume & Resistance Use the following diagram along with Within Unit / Operation Noise Characteristics CAUTION the section "1-10-1. Precautions Regarding External Air Intake". • 4-Way Cassette (Type U3) When an External Air Intake Flange (ø100) is in Use In a Case of External Air Intake Using Air Intake Chamber (CZ-FDU3+CZ-ATU2) External Air Intake Volume and Resistance and...
Page 58: Electrical Wiring
1-11. ELECTRICAL WIRING Indoor Units 1. Type E3 S-200PE3E5B, S-250PE3E5B General Precautions on Wiring Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram. WARNING This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Page 59: Wiring System Diagrams
Wiring System Diagrams Power supply Indoor unit 220-230-240V~ 50Hz Power supply Outdoor unit 380-400-415V 3N~ 50Hz Ground Remote controller Ground : Functional earthing) NOTE (1) See the “Recommended Wire Length and Wire 2P terminal board × 3 Diameter for Power Supply System” for the explanation of “B”, “C”...
Page 60 (3) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer. Outdoor unit : Branch point Central Controller Indoor unit Outdoor unit Indoor unit Outdoor unit Indoor unit (4) Use shielded wires for inter-unit control wiring (C) and ground the shield on both sides, otherwise misoperation from noise may occur.
Page 61 Examples of shield wires (3) Remove coat of signal wire. (1) Remove cable coat not to scratch braided shield. (2) Unbraid the braided shield carefully and twist the unbraided shield wires tightly together. Insulate the shield Insulation tape Shield mesh wires by covering them with an insulation tube or wrapping (4) Attach ring pressure terminals to the signal wires and insulation tape around them.
Page 62: Control Wiring
2. Type U3 S-3650PU3E, S-6071PU3E, S-1014PU3E General Precautions on Wiring Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram. WARNING This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Page 63 Wiring System Diagrams 2-LINE CONNECTION Example : Twin connection * 3-phase model connections Power supply Indoor unit Power supply Outdoor unit 220-230-240V~ 50Hz (No. 1) 380-400-415V 3N~ 50Hz (3-phase) Ground Ground Remote controller Power supply Indoor unit 220-230-240V~ 50Hz (No. 2) Ground : Functional earthing) Indoor unit (No.
Page 64 NOTE 4P terminal board 3P terminal board (1) See the section “Recommended Wire Length and Wire Diameter for Power Supply System” on page 1-11-1-2-1 for the explanation of “B”, “C”, “D” and “E” under the section “ Wiring System Diagrams” on page 1-11-1-2-2. (2) The basic connection diagram of the indoor unit shows the terminal boards, so the terminal boards in your equipment may differ from the diagram.
Page 65 (4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer. Outdoor unit : Branch point Central Controller Indoor unit Indoor unit Indoor unit Outdoor unit Indoor unit Indoor unit Indoor unit Outdoor unit Indoor unit (5) Use shielded wires for inter-unit control wiring (C) and Shielded wire...
Page 66 How to connect wiring to the terminal For stranded wiring Examples of shield wires (1) Cut the wire end with cutting pliers, (1) Remove cable coat not to scratch braided then strip the insulation to expose the shield. stranded wiring about 10 mm and tightly twist the wire ends.
Page 67: Outdoor Units
Outdoor Units 1. U-200PZH2E8, U-250PZH2E8 This air conditioner must be installed in accordance with national wiring regulations. Cables connected to outdoor unit must be approved polychloroprene sheathed type 60245 IEC57 or H05RN-F/H07RN-F or heavier. The units must be connected to the supply cables for ﬁxed wiring by qualiﬁed technician. Circuit breaker must be incorporated in the ﬁxed wiring in accordance with the national wiring regulations.
Page 68 The product meets the technical requirements of EN/IEC 61000-3-3. Decide the length and size of the power supply cable based on the maximum ampere tabulated above in accordance with the national wiring regulations. Select the fuse(s) and/or circuit breaker(s) from the types and ratings suitable for the maximum ampere tabulated above in accordance with the national wiring regulations.
Page 69 For the shield part of the shielded cable, twist the end out, crimp it with a round terminal, and connect it to Crimp the round terminal the functional earthing screw. After crimping it with a round terminal, wrap it with insulating tape so there are no spaces and adjust it so the shield part does not touch any live parts.
Page 70 1-12. Installation Instructions Indoor Unit 1. Type E3 S-200PE3E5B, S-250PE3E5B ● SELECTING THE INSTALLATION SITE AVOID: ● areas where leakage of flammable gas may be expected. ● places where large amounts of oil mist exist. ● direct sunlight. ● locations near heat sources which may affect the performance of the unit.
Page 71 How to assemble the indoor unit How to separate the indoor unit 1. Remove the wire cover. 1. Attach the fan motor unit. 3. Remove the motor relay connector. (1) Loosen two screws. (1) Pass the bolts for the heat exchanger Remove two motor relay connectors.
Page 72 HOW TO INSTALL THE INDOOR UNIT High Static Pressure Ducted Type S-200PE3E5B / S-250PE3E5B Required Minimum Space for Installation and Service (1) Dimensions of suspension bolt pitch and unit Unit: mm 1,006 554 (Suspension bolt pitch) Inspection access (600×600) (Field supply) Min.
Page 73: Installing The Refrigerant Tubing
Suspending the Indoor Unit Depending on the ceiling type: 1. Check the suspension bolt pitch. 2. Ensure that the ceiling is strong enough to support the weight of the unit. 3. To prevent the unit from dropping, firmly fasten the suspension bolts as shown in the figure below. Unit: mm Hole-in-anchor Hexagonal nut (field supply)
Page 74 Wet cloth • When brazing, must be cool the pipe by wet cloths after removing the insulation tube and the cover plate. • When brazing the gas tubing, cool the tubing with dampened shopcloths as you work, as shown in the figure below, to protect the unit’s thermistor rom the heat Insulation tube generated by brazing.
Page 75: Installing The Drain Pipe
2. Installing the Drain Pipe CAUTION (1) How to Connect Drain Port and Drain Hose First insert the supplied hose band into the drain port pipe. Then make sure the head of the screw is facing toward a technical engineer when placing the screw of the hose band at an upward angle.
Page 76 EXTERNAL STATIC PRESSURE SETTING Choose one of the methods (selection of “a”, “b”, “c” within the range of dotted line as shown in the flowchart below) and make settings. a. No setting changes: When using as it is factory preset at shipment. (If resetting after external static pressure setting once, it might be different from factory preset.) b.
Page 77 1-1. How to Set on PC Board 1. Turn off the power breaker to halt the supply of electricity to the PC board. 2. Open the lid of the electrical component box and confirm the location where the Select switch on the indoor unit control PCB is placed.
Page 78 1-3. Operating the High-spec Wired Remote Controller (CZ-RTC5B) 3. Select the “Code no.” by pressing the button. 20:30 (THU) Change the “Code no.” to “5D” by pressing the button (or keeping it pressed). ] START Detailed settings 20:30 (THU) Unit no. Code no.
Page 79 1-4. Indoor Fan Performance Cooling Heating Cooling Item code “ ” Heating Cooling Setting at shipment Heating Type 200 (External static pressure 75 Pa) (External static pressure 120 Pa) (External static pressure 180 Pa) 45 50 55 60 65 70 75 80 85 45 50 55 60 65 70 75 80 85 45 50 55 60 65 70 75 80 85 Air Volume (m...
Page 80: Insulating The Refrigerant Tubing
HOW TO PROCESS TUBING Cautions During Brazing Must ensure mechanical connections be accessible for maintenance Replace air inside the tube with nitrogen gas to prevent copper purposes. oxide film from forming during the brazing process. (Oxygen, The liquid tubing side is connected by a flare nut, and the gas tubing carbon dioxide and Freon are not acceptable.) side is connected by brazing.
Page 81 Two tubes arranged together NOT E Do not wind the armoring tape too tightly since this will decrease the Liquid tubing Gas tubing heat insulation effect. Also ensure that the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing. Finishing the Installation Insulation After finishing insulating and taping over the tubing, use sealing putty...
Page 82 CHECKLIST AFTER INSTALLATION WORK □ Work List Content Check Possibility of Failure & Checkpoint Are the indoor units installed following the □ There is a possibility of light injure or loss of Installation content on page 1-12-1-1-1 property. “SELECTING THE INSTALLATION SITE”? Is the earth leakage circuit breaker □...
Page 83: Air Filter
Check the indoor and outdoor unit air intakes and outlets for Name of Parts blockage; if there is a blockage, remove it. Type E3 (HIGH STATIC PRESSURE DUCTED) Care: Before a prolonged idle period Operate the fan for half a day to dry out the inside.
Page 84 IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED NOTE ■ See “ Outdoor Unit” under the Section 1-12. Installation Instructions. SERVICING CAUTION ﬁ i l d i l i t r c ﬁ an industry-accredited assessment authority, which authorizes their competence to handle refrigerants safely in accordance with an industry recognised assessment speciﬁ...
Page 85 i t c l l i voltage and current permitted for the equipment in use. Intrinsically safe components are the only types that can be worked on while live in the presence of a ﬂ ammable atmosphere. The test apparatus shall be at the correct rating. ﬁ...
Page 86: Indoor Unit
2. Type U3 S-3650PU3E, S-6071PU3E, S-1014PU3E ● 2. SELECTING THE INSTALLATION SITE SELECTING THE INSTALLATION SITE 4-Way Cassette Type 2-1. Indoor Unit AVOID: ● areas where leakage of flammable gas may be expected. ● places where large amounts of oil mist exist. ●...
Page 87 HOW TO INSTALL THE INDOOR UNIT 3. HOW TO INSTALL THE INDOOR UNIT ● Preparation for Suspending This unit uses a drain pump. Use a carpenter’s level to check Cassette, see page 1-12-1-2-14. that the unit is level. ● Suspending the Indoor Unit (1) Fix the suspension bolts securely in the ceiling using the method shown in the diagrams, by attaching them (2) Follow the diagram to make the holes in the ceiling.
Page 88 ● Placing the Unit Inside the Ceiling (3) Thread the 3 hexagonal nuts and 2 washers onto each of the 4 suspension bolts. Use 1 nut and 1 washer for the This unit is equipped with the drain pump. Check a tape upper side, and 2 nuts and 1 washer for the lower side, measure or carpenter’s level.
Page 89 Installing the Drain Pipe ● Before Performing the Installation Drain Piping (3) Limitations of Drain Hose Connection (1) Limitations of Raising the Drain Pipe Connection CAUTION CAUTION Do not bend the supplied drain hose 90° or more. The drain pipe can be raised to a maximum height of ●...
Page 90 ● Installing the Drain Pipe CAUTION Do not apply force to the drain port when connecting the ● drain pipe. Install and fix it near the indoor unit as close 3) Move the hose band so that the center position of the as possible.
Page 91 ● Checking the Drainage Important Note for Wiring 4-Way Cassette Type Be careful since the fan will start CAUTION when you short the pin on the indoor unit control PCB. After wi ring (see 1-11. ELECTRICAL WIRING) and drain piping are completed, use the following procedure to check that the water will drain smoothly.
Page 92 HOW TO PROCESS TUBING Caution Before Connecting Tubes Tightly (1) Apply a sealing cap or water-proof tape to prevent dust or Must ensure mechanical connections be accessible for water from entering the tubes before they are used. maintenance purposes. (2) Be sure to apply refrigerant lubricant (ether oil) to the ●...
Page 93 ● Connecting Tubing Between Indoor and Outdoor Units (1) Tightly connect the indoor-side refrigerant tubing extended from the wall with the outdoor-side tubing. Indoor Unit Tubing Connection Unit : mm Indoor unit type S-3650PU3E S-6071PU3E S-1014PU3E Gas tube ø12.7 ø15.88 ø15.88 Liquid tube ø6.35...
Page 94 Taping the ﬂare nuts ● For the flare nuts at tubing connections, be sure to use the flare nuts that were supplied with the unit, or else flare nuts Wind the white insulating tape around the flare nuts at the gas for R410A, R32 (type 2).
Page 95 ● Finishing the Installation Part Name Figure Q’ty Remarks After finishing insulating and taping over the tubing, use sealing putty to seal off the hole in the wall to prevent rain and draft Packing from entering. Apply putty here Drain insulator Clamper For electrical wiring Tubing...
Page 96 ■ HOW TO INSTALL THE PANEL FOR CASSETTE 4-Way Cassette Type (Type U3) CAUTION CZ-KPU3, CZ-KPU3W Accessories Never place the panel face-down. Either hang it vertically or place it on top of a Panel for cassette ×1 Screws ×4 projecting object. Placing it face-down will damage the surface.
Page 97 (2) Removing the corner cover Drain tube corner Push the latches on the corner cover in the direction of Refrigerant tube the arrow 1 and remove them by sliding in the direction corner of the arrow 2. Marking with DRAIN Panel for cassette Push latches upward to disengage.
Page 98 22P (white) Corner cover installation position marked with the Electrical component Lock Panasonic Logo at shipment. l l a of 4 corners (5) How to Attach the Corner & Air Intake Grille A. Attaching the corner cover Check that the safety strap from the corner cover is fastened to the panel for cassette pin, as shown in the figure.
Page 99 Others 1) When setting on the indoor unit control PCB <Procedure> (1) Checking After Installation Stop the system before performing these steps. 1) Check that there are no gaps between the unit and the 1 Open the electrical component box cover, then panel for cassette, or between the panel for cassette check the indoor unit control PCB.
Page 100 <Procedure of CZ-RTC4> 3 Select the “Unit no.” by pressing the button for changes. Stop the system before performing these steps. 1 Press and hold the buttons Detailed settings 20:30 (THU) simultaneously for 4 seconds or longer. Unit no. Code no. Set data 2 If group control is in effect, press the button to set.
Page 101 <Procedure of CZ-RTC5 > Stop the system before performing these steps. Keep pressing the buttons simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the LCD display. Press the button to see each menu. If you wish to see the next screen instantly, press the Select the “Set data”...
Page 102 Press the button. Detailed settings 20:30 (THU) (The display stops blinking and remains lit, and setting is xit detailed settings Unit no. Code no. Set data and restart? completed.) 0002 If you wish to change the selected indoor unit, follow the step (2).
Page 103 Panel for Cassette (ECONAVI type) CZ-KPU3A, CZ-KPU3AW Applicable indoor unit : 4-Way Cassette Accessories Supplied Part Name Figure Q’ty Remarks ECONAVI ECONAVI type panel Screw 4 × 12 Operating Instructions Installation Instructions Since the accessories need for installation work, do not dispose of them until the unit of work is complete.
Page 104 How to Install the Panel for Cassette Preparation for Panel for Cassette Installation (1) Checking the unit position (1) Removing the air intake grille 1) Remove the 2 screws on the latch of the air intake 1) Check that the ceiling hole is within this range: grille.
Page 105 (3) Installing the panel for cassette 4) Check that the panel is attached tightly to the ceiling. The power must be turned ON in order to change the At this time, make sure that there are no gaps flap angle. (Do not attempt to move the flap by hand. between the unit and the panel for cassette, or Doing so may damage the flap.) between the panel for cassette and the ceiling surface.
Page 106 6P (white) 22P (white) Corner cover installation position (For ECONAVI ) Connector marked with the Panasonic Logo at shipment. * Installation possible at every corner Electrical component box ECONAVI sensor Lock *This installation position cannot be moved to another location.
Page 107 Others P.C. Board <Procedure> (1) Checking After Installation Stop the system before performing these steps. 1) Check that there are no gaps between the unit and the ver, then panel for cassette, or between the panel for cassette check the indoor unit control PCB. and the ceiling surface.
Page 108 <Procedure of CZ-RTC4> 3 Select the “Unit no.” by pressing the button for changes. Stop the system before performing these steps. 1 Press and hold the buttons Detailed settings 20:30 (THU) simultaneously for 4 seconds or longer. Unit no. Code no. Set data 2 If group control is in effect, press the button to set.
Page 109 <Procedure of CZ-RTC5B> Stop the system before performing these steps. Detailed settings 20:30 (THU) 1 Keep pressing the buttons Unit no. Code no. Set data simultaneously for 4 or more seconds. 1 - 1 YYYY The “Maintenance func” screen appears on the LCD display.
Page 110 Press the button. Detailed settings 20:30 (THU) (The display stops blinking and remains lit, and setting is xit detailed settings Unit no. Code no. Set data and restart? completed.) 0002 If you wish to change the selected indoor unit, f ollow the step Sel.
Page 111 4. Start settings. ECONAVI SYSTEM SETTING By pressing the buttons, select “YES” and Change the settings of main and sub indoor units to press the button. correspond to the ECONAVI system function. For the benefit of using the ECONAVI function, the main indoor unit should be provided with the ECONAVI function.
Page 112 4. Check the sensor status shows “Normal”. ECONAVI TEST OPERATION (By pressing the buttons, the status of Preparation: Refer to the manuals of the indoor unit and turn each indoor unit can be scrolled on the screen.) on the main power switch in advance. The sensor status of all indoor units are displayed.
Page 113 When actuating the external device interlock, use the thermostat signal. OPTION Connector (CN060) Output external signals PAW-OCT: Panasonic has developed an optional accessory (consisting of plug + wires) called PAW-OCT to enable an easy connection to this OPTION Connector (CN060).
Page 114 ■ CHECKLIST AFTER INSTALLATION WORK □ Work List Content Check Possibility of Failure & Checkpoint Are the indoor units installed following the □ There is a possibility of light injure or loss of Installation content on page 1-12-1-2-1 "SELECTING property.
Page 115 High-spec Wired Wired Remote APPENDIX Remote Controller Controller Filter indicator Filter indicator WARNING ● For safety, be sure to turn the air conditioner off and also to disconnect the power before cleaning. ● Do not pour water on the indoor unit to clean it. This will damage the internal components and cause an electric shock hazard.
Page 116: Troubleshooting
CAUTION Care: After a prolonged idle period Check the indoor and outdoor unit air intakes and outlets for blockage; if there is a blockage, remove it. Certain metal edges and the condenser fins are sharp and may cause injury if handled improperly; special care Care: Before a prolonged idle period should be taken when you clean these parts.
Page 117 Check Before Requiring Services Symptom Cause Remedy Air conditioner does not run Power failure or after power failure Press ON/OFF operation button on remote at all although power is turned controller again. Operation button is turned off. Switch on power if breaker is turned off. If breaker has been tripped, consult your dealer without turning it on.
Page 118 Important Information Regarding The Refrigerant Used NOT E ■ See “ Outdoor Unit” under the Section 1-12. Installation Instructions. SERVICING CAUTION Any qualified person who is involved with working on or breaking into a refrigerant circuit should hold a current valid certificate from an industry-accredited assessment authority, which authorizes their competence to handle refrigerants safely in accordance with an industry recognised assessment specification.
Page 119 REMOVAL AND EVACUATION CAUTION When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to: •...
Page 120: Accessory Parts
Optional Parts 1.Accessory parts ■ Air Intake Chamber CZ-FDU3 The accessory parts are required for the installation work so they should not be discarded until the work is completed. ● The following parts are provided inside the package so check that they are accounted for. Installation Instructions No.
Page 121 Mounting procedure (continued) Indoor unit Indoor unit Through-hole for 22P Through-hole for 22P cable connector (white) cable connector (white) Electrical component box Electrical component box Air intake chamber Air intake chamber Cover Cover Ceiling panel 22P cable connector Fig. 1-12-1-2-2 (white) Clamp 1-12-1-2-36...
Page 122 Selecting the DC fan motor taps It is necessary to set the fan speed in accordance with the intended application and the optional parts to be used if any such part is used. (Table 1-12-1-2-1) If this speed is not changed, a reduction in the air flow may result, causing the air outlet temperature to drop and condensation to form during cooling.
Page 123: Double-Sided Tape
■ Air-flow Blocking Kit CZ-CFU3 Installation Instructions Accessory parts The accessory parts are required for the installation work so they should not be discarded until the work is completed. No. of No. of No. of Part name Part name Part name parts parts parts...
Page 124 Air outlet blocking patterns As seen from underneath the indoor unit ● When a 2- or 3-way air outlet configuration is used or when the air outlet duct connection flange (Ø150):field supply Air outlet duct is connected, block the air outlets as per the air outlet blocking connection flange patterns illustrated below.
Page 125: Setting No
Selecting the DC fan motor taps It is necessary to set the fan speed in accordance with the intended application and the optional parts to be used if any such part is used. (Table 1-12-1-2-2) If this speed is not changed, a reduction in the air flow may result, causing the air outlet temperature to drop and condensation to form during cooling.
Page 126: Installation Instructions
■ Thermal Insulation Kit CZ-INSU3 Installation Instructions Parts installed on the indoor unit ● Details of parts Part Side panel insulator Side panel insulator Side panel insulator Side panel insulator name <1> <2> <3> <4> Perforations Perforations Perforations Perforations Shape Square Slit Slit...
Page 127 Parts installed on the indoor unit (continued) <2> <3> <5> <4> <1> Fig. 1-12-1-2-9 <6> <8> <9> <7> Fig. 1-12-1-2-10 When attaching the insulators, ensure that they overlap. (Side insulators <1> to <5>) Fig. 1-12-1-2-11 <10> (In 4 places) 1-12-1-2-42...
Page 128 Parts mounted on ceiling panels ● Details of parts Part Insulator Insulator Insulator Insulator Insulator Insulator name <11> <12> <13> <14> <15> <16> Slit Slit Shape Slit Perforations Slit Perforations Slit Perforations (Receiver used for (Receiver used for ECONAVI) wireless remote controller) No.
Page 129: Outdoor Unit
■ Outdoor Unit 1. U-200PZH2E8, U-250PZH2E8 PRECAUTION FOR USING R32 REFRIGERANT • The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models. However, pay careful attention to the following points: WARNING Since the working pressure is higher than that of refrigerant R22 models, some of the piping and installation and service tools are special.
Page 130 • Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of ﬂ ammable refrigerants. •...
Page 131 2-8. Checks to the refrigeration equipment • Where electrical components are being changed, they shall be ﬁ t for the purpose and to the correct speciﬁ cation. • At all times the manufacturer’s maintenance and service guidelines shall be followed. •...
Page 132 6. Detection of ﬂ ammable refrigerants • Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. • A halide torch (or any other detector using a naked ﬂ ame) shall not be used. 7.
Page 133 9. Charging procedures • In addition to conventional charging procedures, the following requirements shall be followed. - Ensure that contamination of different refrigerants does not occur when using charging equipment. - Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them. - Cylinders shall be kept upright.
Page 134 11. Labelling • Equipment shall be labelled stating that it has been de- commissioned and emptied of refrigerant. • The label shall be dated and signed. • Ensure that there are labels on the equipment stating the equipment contains ﬂ ammable refrigerant. 12.
Page 135: Check Of Density Limit
Check of Density Limit U-200PZH2E8, U-250PZH2E8 The refrigerant (R32), which is used in the air conditioner, is a flammable refrigerant. So the requirements for installation space of appliance are determined according to the refrigerant charge amount [m ] used in the appliance. The minimum indoor floor space compared with the amount of refrigerant is roughly as follows: 45.0 40.0...
Page 136 1. ACCESSORIES SUPPLIED WITH OUTDOOR UNIT The following parts are supplied as accessories with each outdoor unit. Check that all accessory parts are present before installing the outdoor unit. Part name Diagram Quantity Part name Diagram Quantity Protective bushing Joint tubing A (ø19.05 ø25.4) (for protecting electrical wires) Banding strap...
Page 137 3. SELECTING THE LOCATION FOR INSTALLATION SERVICE Please secure necessary space to guarantee performance and service & maintenance. For multiple installations, please secure enough space to enable removal of side face screws between units. (unit:mm) The below mentioned distance is required for optimal unit performance. Allow as much space as possible in order to obtain the best performance from the units.
Page 138 4. TRANSPORT AND INSTALL THE OUTDOOR UNIT Transporting 1. Transport the outdoor unit in its original packaging as close as possible to the installation location. 2. In the event that the unit needs to be lifted or suspended, use a rope or belt and use cloth or wood as padding to avoid damaging the unit. 3.
Page 139 Speciﬁcation for tube connecting indoor unit to outdoor unit U-200PZH2E8 U-250PZH2E8 U-200PZH2E8 U-250PZH2E8 Total tube length 100 m 80 m Liquid ø9.52 ø12.7 Valve size (Outdoor unit) Outdoor located ø19.05 * ø19.05 * 30 m higher installation Liquid ø9.52 ø12.7 Height difference Main tube Outdoor located...
Page 140 If the exterior of the outdoor unit valves has been finished with Tightening torque (approx.) CAUTION a square duct covering, make sure you allow sufficient space to ø9.52 34 N•m~42 N•m access the valves and to allow the panels to be attached and (Liquid tube) {340 kgf•cm~420 kgf•cm} removed.
Page 141 6. SELECTING THE LOCATION FOR INSTALLATION SERVICE When installing multiple units, allow enough space in between the units and the side of the building. Example of connecting tube process (1) Front mounting (2) Right mounting/ﬂare processing (Unit: mm) Flare processing Flare processing Joint Cutting...
Page 142 7. LEAK TEST AND EVACUATION Leak Tightness Test Method Use nitrogen gas for the leak tightness test. Keep 3-way valve fully closed and pressurize through 3-way valve service port. Using ﬂammable gas can cause an explosion. Do not pressurize to the default value at once. Pressurize gradually. (1) Pressurize to 0.5MPa {5 kgf/cm²G} and then leave it for 5 minutes to ensure that Outdoor unit the pressure does not drop.
Page 143 9. TWIN, TRIPLE AND DOUBLE TWIN TYPE CONNECTIONS Two, three or four indoor units can be operated simultaneously with a single remote controller. Note that individual operation is not possible. Master unit and slave unit can be set automatically in twin and triple system. No address setting is necessary.
Page 144 Refrigerant charging Addition amount of refrigerant [g/m] Main tube Branch tube Tube diameter La, Lb La, Lb, Lc Lc, Ld, Le, Lf TWIN Liquid tube : ø 9.52 U-200PZH2E8 TRIPLE Gas tube : ø 25.4 DOUBLE TWIN TWIN Liquid tube : ø 12.7 U-250PZH2E8 Gas tube : ø...
Page 145 CONNECTION FOR DEMAND AND FORCED STOP 1. CONNECTION PROCEDURE Be sure to always turn the power off ﬁrst when setting up the wire and cable connections. Failure to do so may lead to electric shock or unit failure. Forced Stop connection for the next system Outdoor unit The next system outdoor unit...
Page 146 WHEN CONNECTING THE DEMAND CONTROLLER INPUT It is possible to choose various demand levels. See the table shown on the right. Termrial no. for Description demand section Approx. 75% of rated power input Approx. 50% of rated power input Compressor off LV3 LV2 LV1 COM Forced To the next...
Page 147 2. WIRING PROCEDURE Follow the wiring procedure below for terminal connection. (1) Secure and clamp the power and signal lines with the tie, set up close to the valve. (2) Set the wiring and cables for the power and signal lines to the outdoor unit together, and secure each wire and cable with the tie. (3) Set up the wiring and cable for the outdoor unit tubing and secure with a tie.
Page 148: Reference Diagram
Supplement 1. Dimensions of Air-Discharge Chamber In snowy regions, if there is concern that snow may enter the air discharge chamber, remove the base of the chamber before using. Q’ty Reference diagram Upward, Air-discharge support Unit: mm Upward, side installation fixture t0.8 Upward, Louver...
Page 149 8. Supplement Reference diagram for Upward, side installation fixture (field supply) Unit: mm 2-ø5 HOLE 585±0.2 (1.6) (1.6) (1.6) (1.6) 608.2 Reference diagram for Upward, Louver (field supply) Unit: mm 610.4±0.2 1-12-2-2-2...
Page 150 8. Supplement Reference diagram for Upward, Louver installation guide (field supply) Unit: mm 90° ø3.3±0.05 ø6.5 DTL A(S=1:1) (2 POSITION) 2-M4 FUNNEL EXTRUDED HOLE (THIS SURFACE 凸) 585±0.2 2-R3 2-ø5 HOLE 615±0.2 Reference diagram for Downward, Air-discharge support (field supply) Unit: mm (121.5) 59.2...
Page 151 8. Supplement Reference diagram for Downward, Right side installation fixture (field supply) Unit: mm 6 2-ø5 HOLE 615±0.2 DTL A (S=1:2) Reference diagram for Downward, Left side installation fixture (field supply) Unit: mm 2-ø5 HOLE DTL A 615±0.2 (S=1:2) 1-12-2-2-4...
Page 152 8. Supplement Reference diagram for Downward, Louver (field supply) Unit: mm 610.4±0.2 Reference diagram for Downward, Upward installation fixture (field supply) Unit: mm (2.6) 605.2 (2.6) 605.2 610.4±0.2 1-12-2-2-5...
Page 153 8. Supplement Reference diagram for Downward, Downward installation fixture (field supply) Unit: mm DTL A (S=1:2) 220.4 550.4 610.4±0.2 1-12-2-2-6...
Page 154 8. Supplement 2. Dimensions of Wind-proof Duct Reference diagram Air Intake Unit: mm Air discharge Air discharge (322.5) 41.5 Air discharge Air discharge Wind-proof Duct discharge discharge Wind-proof Duct discharge discharge Reference diagram for wind-proof duct (field supply) Unit: mm SPOT WELDING 4 POSITION SPOT WELDING 4 POSITION SPOT WELDING SPOT WELDING...
Page 155 8. Supplement 3. Dimensions of Snow-proof Vents Reference diagram Q’ty Air-discharge Top side t 1.0 Unit: mm (32.5) 233.5 Air-discharge Right side t 1.0 Air-discharge Left side t 1.0 Snow-proof Top side 1 t 1.0 Snow-proof Rear side 1 t 1.0 Snow-proof Right side 1 t 1.0 Snow-proof Left side 1...
Page 156 8. Supplement 2 Reference diagram for Air-discharge Right side (field supply) Unit: mm 90° ø3.3±0.05 ø6.5 2-M4 FUNNEL EXTRUDED HOLE DTL FUNNEL EXTRUDED HOLE(S=1:1) (THIS SURFACE 凹) (3 POSITION) (1.7) (615.2) M4 FUNNEL EXTRUDED HOLE (THIS SURFACE 凹) 615.2 2-ø5 HOLE 3 Reference diagram for Air-discharge Left side (field supply) 90°...
Page 157 8. Supplement 4 Reference diagram for Snow-proof Top side 1 (field supply) Unit: mm (282.5) 2-ø5.5 HOLE 5×14.5 OVAL HOLE 15.9 6-ø5.5 HOLE SEC A-A(S=1:1) 282.5 303.5 5 Reference diagram for Snow-proof Rear side 1 (field supply) Unit: mm 6-ø5 HOLE 1-12-2-2-10...
Page 158 8. Supplement 6 Reference diagram for Snow-proof Right side 1 (field supply) Unit: mm 90° ø3.3±0.05 ø6.5 DTL M4 FUNNEL EXTRUDED HOLE(S=1:1) (5 POSITION) 552.5 13.5 2-M4 FUNNEL EXTRUDED HOLE 3-M4 FUNNEL (THIS SURFACE 凹) EXTRUDED HOLE (555.5) (THIS SURFACE 凹) M4 FUNNEL EXTRUDED HOLE 755.5...
Page 159 8. Supplement 8 Reference diagram for Snow-proof Top side 2 (field supply) Unit: mm (690) 3-ø5.5 HOLE 2-ø5.5 HOLE 5×27 OVAL HOLE 5×15.6 OVAL HOLE 214.5 6-ø5.5 HOLE SEC A-A(S=1:1) 9 Reference diagram for Snow-proof Rear side 2 (field supply) Unit: mm 6-ø5 HOLE M4 FUNNEL EXTRUDED HOLE...
Page 160 8. Supplement 10 Reference diagram for Snow-proof Right side 2 (field supply) Unit: mm 90° ø3.3±0.05 ø6.5 DTL M4 FUNNEL EXTRUDED HOLE(S=1:1) (5 POSITION) 552.5 13.5 2-M4 FUNNEL EXTRUDED HOLE 3-M4 FUNNEL (THIS SURFACE 凹) EXTRUDED HOLE (555.5) (THIS SURFACE 凹) M4 FUNNEL EXTRUDED HOLE 755.5...
Page 161 8. Supplement 12 Reference diagram for Packing (field supply) Unit: mm EPT SEAL 10±2 ADHESIVE SEPARATOR 1-12-2-2-14...
Page 162: Capacity Table
1-13. Capacity Table :Cooling Capacity SHC :Sensible Heat Capacity High Static Pressure Ducted Type IPT :Cooling Power Consumption 1. Cooling capacity performance data unit : kW Outdoor air intake temp(°C D.B.) Ambient Power Model Return 25°C 30°C 35°C 40°C 46°C Source 21.1 16.6...
Page 163 :Cooling Capacity SHC :Sensible Heat Capacity 4-Way Cassette Type IPT :Cooling Power Consumption 1. Cooling capacity performance data unit : kW Outdoor air intake temp(°C D.B.) Ambient Power Model Return 25°C 30°C 35°C 40°C 46°C Source 22.5 18.5 6.38 22.2 15.5 7.10 20.6...
Page 164 2. Heating capacity performance data :Heating Capacity IPT :Heating Power Consumption unit : kW Outdoor air intake temp(°C W.B.) Ambient Power Model Return -21°C -8°C 6°C 8°C 15°C Source 16.0 6.37 21.9 6.89 26.3 7.51 21.7 5.06 26.5 5.12 220V-230V-240V S-1014PU3E×2 50Hz 1phase (S-1014PU3E(100))
Page 165: Information Table
1-14. Information Table 1-14. Information Table 1-14-1...
Page 166 1-14-2...
Page 167 1-14-3 ①Information Table.pdf...
Page 168 1-14-4 ①Information Table.pdf...
Page 169 1-14-5 ①Information Table.pdf...
Page 170 1-14-6 ①Information Table.pdf...
Page 171 1-14-7 ①Information Table.pdf...
Page 172 – MEMO – 1-14-8...
Page 173: Test Run
2-1. Preparing for Test Run ....................2-1 2-2. Precautions ........................2-2 2-3. Indoor Units ......................2-3-1-1 Type E3 1-1. Caution ..........................2-3-1-1 1-2. Test Run Procedure ......................2-3-1-1 1-3. Items to Check Before the Test Run .................. 2-3-1-2 1-4. Test Run Using the Remote Controller ................2-3-1-2 1-5.
Page 174: Preparing For Test Run
2-1. Preparing for Test Run Before attempting to start the air conditioner, check the following: (1) All loose matter is removed from the cabinet especially steel filings, bits of wire, and clips. (Power must be turned ON at least 12 hours before (2) The control wiring is correctly connected and all attempting test run) electrical connections are tight.
Page 175: Precautions
Then disconnect the 2P connectors (OC) that are connected to the indoor unit PCB, and replace them with 2P connectors (EMG). If operation is still not possible after changing the brown connectors, cut the jumper on the indoor unit control PCB.(Be sure to turn the power OFF before performing this work.) Type E3 Type U3 Jumper (JP040)
Page 176: Caution
2-3. Indoor Units Type E3 1-1. Caution The indoor and outdoor unit control PCB utilizes a semiconductor memory element (EEPROM). The settings required for operation were made at the time of shipment. Only the correct combinations of indoor and outdoor units can be used.
Page 177: Keep Pressing The , And Simultaneously For 4 Or More Seconds
1-3. Items to Check Before the Test Run (1) Turn the remote power switch ON at least 12 hours in advance in order to energize the crankcase heater. (2) Fully open the closed valves on the liquid-tube and gas-tube sides. 1-4.
Page 178: Contents Of Remote Controller Switch Alarm Display
1-5. Contents of Remote Controller Switch Alarm Display Blinking: OFF: Wireless remote controller receiver display Wired remote Possible cause of malfunction control display Faulty remote controller Failure in receiving serial signal from remote controller's Disconnection/Contact failure of remote controller wiring indoor unit CHK(check) pins on the indoor unit control PCB are short circuited In the case of non-group control:...
Page 179 Blinking: OFF: Wireless remote controller Wired receiver display remote Possible cause of malfunction control display Faulty wiring connections of Correct the wiring connection (ceiling) indoor unit panel Correct insertion direction of connector. (Hook is outside) Indoor unit fan motor locked Indoor unit fan motor trouble Indoor unit fan motor layer short Contact failure in thermostat protector circuit...
Page 180: System Control
1-6-1. Basic wiring diagram Be careful to avoid miswiring when connecting the wires. (Miswiring will damage the units.) (for 3-phase Outdoor unit) Type E3 (Example of SINGLE type) System address rotary switch (Set to “0” at the time of shipment.) Ground...
Page 181 1-6-2. Setting the Outdoor unit system addresses For basic wiring diagram (Set the system address: 1) Outdoor unit control PCB Outdoor main PCB System address rotary switch LED1 LED2 (Set to “0” at time of shipment) System address rotary switch SW 2 System address SW 1...
Page 182: Maintenance Func 20:30 (Thu)
1-6-3. Automatic address setting using the remote controller Auto Address Setting from the High-spec Wired Remote Controller (CZ-RTC5B) Keep pressing the buttons simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the LCD display. 20:30 (THU) Press the button to see each menu.
Page 183 Display During Auto Address Setting On the surface of outdoor unit control P.C. board * Do not short circuit the A.ADD pin again during auto address setting. LEDs 1 and 2 go out and address setting is interrupted. * When auto address setting is normally completed, both LEDs 1 and 2 go out. Blinks alternately In other cases, correct settings referring to the following table and perform auto address setting again.
Page 184: Outdoor Unit Error Data
Checking the indoor unit addresses Use the remote controller to check the indoor unit address. CZ-RTC5B (High-spec wired remote controller) Keep pressing the buttons The “Simple settings” screen appears on the LCD display. simultaneously for 4 or more seconds. Select the “Unit no.” by pressing the The “Maintenance func”...
Page 185 1-6-4. Main-sub remote controller control Control using 2 remote controller switches Main-sub remote controller control refers to the use of 2 remote controllers to control 1 or multiple indoor units. (A maximum of 2 remote controllers can be connected.) Connecting 2 remote controllers to control 1 Indoor unit Remote controller Remote controller switch (main)
Page 186: Caution
Type U3 2-1. Caution The indoor and outdoor unit control PCB utilizes a semiconductor memory element (EEPROM). The settings required for operation were made at the time of shipment. Only the correct combinations of indoor and outdoor units can be used. This test run section describes primarily the procedure when using the wired remote controller.
Page 187: Keep Pressing The , Simultaneously For 4 Or More Seconds
2-4. Test Run Using the Remote Controller CZ-RTC5B (High-spec wired remote controller) Keep pressing the buttons 20:30 (THU) simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the LCD display. Maintenance func 20:30 (THU) ] START 1. Outdoor unit error data 2.
Page 188: Contents Of Remote Controller Switch Alarm Display
-5. Contents of Remote Controller Switch Alarm Display Blinking: OFF: Wireless remote controller receiver display Wired remote Possible cause of malfunction control display Faulty remote controller Failure in receiving serial signal from remote controller's Disconnection/Contact failure of remote controller wiring indoor unit CHK(check) pins on the indoor unit control PCB are short circuited In the case of non-group control:...
Page 189 Blinking: OFF: Wireless remote controller Wired receiver display remote Possible cause of malfunction control display Faulty wiring connections of Correct the wiring connection (ceiling) indoor unit panel Correct insertion direction of connector. (Hook is outside) Indoor unit fan motor locked Indoor unit fan motor trouble Indoor unit fan motor layer short Contact failure in thermostat protector circuit...
Page 190: System Control
2-6. System Control System control refers to the link wiring connection for control of simultaneous-operation multi systems, group control, and main-sub remote controller control. 2-6-1. Basic wiring diagram Be careful to avoid miswiring when connecting the wires. (Miswiring will damage the units.) (for 3-phase Outdoor unit) Type U3 (Example of TWIN type) System address rotary switch...
Page 191 2-6-2. Address Setting : 2-LINE CONNECTION NOT E The displays of the earth, outdoor unit power supply wiring and earth leakage circuit breaker are omitted. 2-6-2-1. Basic connection 1 : Single type and simultaneous multiple operations Simultaneous multiple operations: It is possible to operate maximum 4 (double-twin) indoor units within one outdoor unit.
Page 192 2-6-2-2. Basic connection 2 : Group control operation (when not using integrated control system) Before turning on the power (earth leakage circuit breaker), make refrigerant system auto address setting. (See 2-6-2-5.) Turn on the system 1 indoor and outdoor units (earth leakage circuit breaker) and make indoor unit auto address setting.
Page 193 2-6-2-3. Basic connection 3 : Example of link wiring (when using integrated control system) Before turning on the power (earth leakage circuit breaker), make refrigerant system auto address setting. Make indoor unit auto address setting. (See 2-6-4.) Refrigerant system 1 Refrigerant system 2 Refrigerant system 3 System address...
Page 194 2-6-2-5. Setting the Outdoor unit system addresses For basic wiring diagram (Set the system address: 1) Outdoor unit control PCB System address rotary switch (Set to “0” at time of shipment) System address System address System address rotary switch System address No. 10 digit 1 place (2P DIP switch)
Page 195 2-6-3. Auto Address Setting Using the Remote Controller Auto Address Setting from the High-spec Wired Remote Controller (CZ-RTC5B) Keep pressing the buttons simultaneously for 4 or more seconds. 20:30 (THU) The “Maintenance func” screen appears on the LCD display. Press the button to see each menu.
Page 196: Maintenance Func
2-6-4. How to Set Refrigerant System Address Turn on the power in the indoor and outdoor units of the refrigerant system 1. Switch the power on and wait at least 1 minute and 30 seconds or more. Short-circuit the auto address pin of the outdoor unit with turned on and release.
Page 197 CZ-RTC4 (Timer remote controller) <If 1 indoor unit is connected to 1 remote controller> Press and hold the button and button for 4 seconds or Number changes to indicate which indoor unit is currently selected. longer (simple settings mode). The address is displayed for the indoor unit that is connected to the remote controller.
Page 198: Code No
2-6-6. Main-Sub Remote Controller Control Control using 2 remote controller switches Main-sub remote controller control refers to the use of 2 remote controllers to control 1 or multiple indoor units. (A maximum of 2 remote controllers can be connected.) Connecting 2 remote controllers to control 1 Indoor unit Remote controller Remote controller switch (main)
Page 199: Test Run Procedure
2-4. Outdoor Units 1-1. Test Run Procedure Outdoor main PCB If there are duplicated system addresses, or if the settings for the Nos. of the indoor units are not LED1 LED2 consistent, an alarm will occur and the system will not start.
Page 200: Caution For Pump Down
1-4. Caution for Pump Down Pump down means refrigerant gas in the system is returned to the outdoor unit. Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit. How to perform Pump-Down (Refrigerant recovery) properly (1) Stop operation of the unit (cooling, heating etc.).
Page 201: Electrical Data
3. ELECTRICAL DATA 3-1. Indoor Units (Electric Wiring Diagram) ..............3-1-1-1 High Static Pressure Ducted Type ....................... 3-1-1-1 4-Way Cassette Type ........................... 3-1-2-1 3-2. Outdoor Units (Electric Wiring Diagram) ............. 3-2-1-1...
Page 202 3-1. Indoor Units High Static Pressure Ducted Type S-200PE3E5B Electric Wiring Diagram 3-1-1-1...
Page 203 3-1. Indoor Units High Static Pressure Ducted Type S-250PE3E5B Electric Wiring Diagram 3-1-1-2...
Page 204 3-1. Indoor Units 4-Way Cassette Type S-3650PU3E, S-6071PU3E, S-1014PU3E Electric Wiring Diagram 3-1-2-1...
Page 205: Outdoor Units (Electric Wiring Diagram)
3-2. Outdoor Units 3-1. Outdoor Units U-200PZH2E8, U-250PZH2E8 Electric Wiring Diagram U-200PZH2E8 / U-250PZH2E8 Electric Wiring Diagram 3-2-1-1...
Page 206 – MEMO – 3-2-1-2...
Page 207 4. PROCESS AND FUNCTIONS 4-1. Control Functions ....................... 4 - 1 4-2. Outdoor Unit Control PCB (ACXA73-3030*, ACXA73-3028*) ........4 - 8 4-3. Outdoor Unit HIC Board (ACXA73-3104*) ..............4-14 4-4. Indoor Unit Control PCB Switches and Functions ..........4-15...
Page 208: Control Functions
4-1. Control Functions 1. Indoor Air Temperature Control The thermostat is switched on and off in accordance with T shown below. T= (Indoor air temperature) - (Temperature set with the remote controller) In the body thermostat mode Indoor air temperature = (Body sensor) - (Shift temperature *) (setting at factory shipment) In the remote controller thermostat mode Indoor air temperature = (Remote controller sensor) * Shift Temperature...
Page 209: Current Control
1) Indoor Air Temperature Control By the control method, not only the thermostat is switched on and off, as explained section “1. Indoor Air Temperature Control ”, but also the frequency of the compressor's inverter is controlled in accordance with T and fluctuations in indoor air temperature.
Page 210 4) Condensation Temperature Control (cooling) This system control is performed to limit the inverter frequency in order to restrict high pressure’s abnormal increase and high-load operating prevention in the cooling mode. In accordance with the temperature of the outdoor heat exchanger temperature sensors (C1, C2), such controls are performed as to halting the operations of the indoor unit, decreasing the inverter frequency and restricting its increase, etc.
Page 211: Discharge Temperature Control
6) Cooling Freeze Prevention Control The following control is performed during cooling operations (including dry mode operation), in accordance with whichever of the indoor heat exchanger temperatures (E1 or E2) is lower. (See the chart below.) (a) Frequency will not be decreased less than 6 minutes after thermostat ON. (b) The threshold value is increased in accordance with the indoor load (differences of temperature).
Page 212: Defrosting Control
8) Defrosting Control This control function removes frost that has adhered to the outdoor heat exchanger during the heating operation. The control is performed to prevent the deterioration of the heating capabilities attributed to the adherence of frost, and to prevent the crack or crush of pipes attributed to the accretion of ice. The following control is performed in accordance with the ambient temperature and the outdoor heat exchanger temperature sensor (C1).
Page 213 Ending Defrosting Defrosting operations are ended when the following conditions are satisfied. • Ending defrosting conditions When the temperature of the outdoor heat exchanger temperature sensor (C1) is 10°C or higher. When the temperature of the outdoor heat exchanger temperature sensor (C1) is 6°C or higher for consecutive 60 seconds.
Page 214: C O N R T L O F U N T C O I N S
12) Silent mode It is avilable to select one of 3 levels of silent mode as listed in the table below. Outdoor maintenance remote controller: Item code “05” (1: Silent level 1, 2: Silent level 2, 3: Silent level 3) Attention: Due to decrease of operating noise level, the air conditioner's capacity can be reduced.
Page 215: Outdoor Unit Control Pcb
4-2. Outdoor Unit Control PCB U-200PZH2E8 (ACXA73-3030*) CN-FM_LO CN-FM_UP High-pressure switch plug CN-OPT2 (CN-63PH) CN-OPT1 4WAY Valve (CN-HOT2) CN-RY Comp discharge temp (CN-TD) Inlet temperature See next page sensor in heat exchanger (CN-C1) Suction temp (CN-TS) Outdoor air temp (CN-TO) Intermediate temperature sensor in heat...
Page 216 U-200PZH2E8 (ACXA73-3030*) LED1 LED2 TEST MODE PUMPDOWN A.ADD STOP...
Page 217 U-250PZH2E8 (ACXA73-3028*) 4WAY Valve (CN-HOT1) CN-FM_LO CN-FM_UP High-pressure switch plug CN-OPT2 (CN-63PH) CN-OPT1 CN-RY Comp discharge temp (CN-TD) Inlet temperature See next page sensor in heat exchanger (CN-C1) Suction temp (CN-TS) Outdoor air temp (CN-TO) Intermediate temperature sensor in heat exchanger (CN-C2) MOV plug SILENT...
Page 218 U-250PZH2E8 (ACXA73-3028*) LED1 LED2 TEST MODE PUMPDOWN STOP A.ADD 4-11...
Page 219: Outdoor Unit Control Pcb (Acxa73-3030*, Acxa73-3028*)
Outdoor Unit Control PCB (ACXA73-3030*, ACXA73-3028*) Explanation of Functions A. ADD Pin (2P, Black) Auto address setting Pin • Short-circuit this Pin for 1 second or longer to automatically set the addresses at the indoor units that are connected to that outdoor unit and are within the same system.
Page 220 Table 4-1. Method of System Address Setting [SW2 (rotary, yellow), SW1 (2P DIP switch, black)] Outdoor system SW2 setting SW1 setting address No. (system address switch) 1P (10s-digit place) 2P (20s-digit place) 1 system only System controller Outdoor Outdoor Outdoor Outdoor Indoor Indoor...
Page 221: Outdoor Unit Hic Board (Acxa73-3104*)
4-3. Outdoor Unit HIC Board U-200PZH2E8, U-250PZH2E8 (ACXA73-3104*) 4-14...
Page 222: Indoor Unit Control Pcb Switches And Functions
3P terminal board 2P terminal board × 3 U1 U2 R1 R2 L/1 N/2 Power supply Inter-unit Remote control control Power supply Inter-unit Remote Connection cable wiring wiring control control between outdoor wiring wiring and indoor unit Type U3 Type E3 4-15...
Page 223 Indoor Unit Control PCB (ACXA73-3081*) : S-200PE3E5B, S-250PE3E5B POWER LED (D002) EXCT (CN073) EEPROM (IC010) JP001 DISP (CN063) EMG (CN044) T10 (CN061) OC (CN040) CHK (CN062) FAN DRIVE (CN032) 4-16...
Page 224 ■ Indoor Unit Control PCB (ACXA73-3129*) : S-3650PU3E, S-6071PU3E, S-1014PU3E OPTION (CN060) FAN DRIVE (CN032) CHK (CN062) T10 (CN061) DISP POWER LED (D002) JP001 EXCT (CN073) EEPROM (IC010) 4-17...
Page 225 5. TROUBLE DIAGNOSIS 5-1. Contents of Remote Controller Switch Alarm Display .......... 5-1 5-2. Outdoor Unit Control Panel LED Display ..............5-3 5-3. PAC System Alarm Codes ..................5-4 5-4. Inspection of Parts (Outdoor Unit) ................5-33 5-5. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently ..5-34 5-6.
Page 226: Contents Of Remote Controller Switch Alarm Display
5-1. Contents of Remote Controller Switch Alarm Display Blinking: OFF: Wireless remote controller receiver display Wired remote Possible cause of malfunction control display Faulty remote controller Failure in receiving serial signal from remote controller's Disconnection/Contact failure of remote controller wiring indoor unit CHK(check) Pins on the indoor unit control PCB are short circuited In the case of non-group control:...
Page 227 Blinking: OFF: Wireless remote controller receiver display Wired remote Possible cause of malfunction control display Faulty wiring connections of Correct the wiring connection (ceiling) indoor unit panel Correct insertion direction of connector. (Hook is outside) Indoor unit fan motor locked Indoor unit fan motor trouble Indoor unit fan motor layer short Contact failure in thermostat protector circuit...
Page 228: Outdoor Unit Control Panel Led Display
5-2. Outdoor Unit Control Panel LED Display : ON : Blinking : OFF ) LED1 LED2 Display meaning After the power is turned ON (and automatic address setting is not in progress), no communica- tion with the indoor units in that system is possible. (Both ON) After power is turned ON (and automatic address setting is not in progress), 1 or more indoor units are confirmed in that system;...
Page 229: Pac System Alarm Codes
5-3. PAC System Alarm Codes Alarms for outdoor units Alarm Alarm Meaning Code Remote Controller Reception Error Remote Controller Transmission Error Error in Indoor Unit Receiving Signal from Remote Controller (central) Error in Indoor Unit Receiving Signal from the Outdoor Unit Error in Indoor Unit Transmitting Signal to the Outdoor Unit Outdoor Unit Failed to Receive Serial Communication Signals from Indoor Unit Duplicate Indoor Unit Address Settings Error...
Page 230 Symptoms and Parts to Inspect Remote Alarm Eliminating controller Judgement conditions Judgement and correction contents condition of alarm alarm display Abnormal discharge Stops when temp. exceeds Recovery at restart 1. Check refrigerant cycle (gas temperature error leak). • Alarm output on 5 pre-trips 2.Trouble with electronic detected at or expansion valve...
Page 231: Factory Setting
Check Prior to Auto Address Setting * If an outdoor unit displays an alarm, conduct this process after diagnosing the problem. 1 Auto Address Is the power of the indoor unit(s) and outdoor unit(s) on? Power on Indoor/ Has the wiring of the indoor/outdoor control line been completed? outdoor Is it all connected? Connect the wiring...
Page 232 Mini VRF SYSTEM Trouble Diagnosis 4. Mini VRF System Alarm Codes E04 Error in Indoor Unit Receiving Signal from the Outdoor unit Error Detection Method When there is no communication within a 3-minute period from the outdoor unit. Or, judged an error when no reply comes from the outdoor unit.
Page 233: Error Detection Method
E06 Outdoor Unit Failed to Receive Serial Communication Signals from Indoor Unit (When indoor unit(s) are connected) 1. Error Detection Method It is judged an error when there is no transmission (reply) from the indoor unit to the outdoor unit for a period of three minutes. The indoor unit is not turned on.
Page 234 E15 Automatic Address Alarm (The total capacity of indoor units is too low.) Error Detection Method Connecting indoor unit It is judged an error the total capacity of indoor units replied by communication is lower than that of outdoor unit. The total capacity of indoor units is lower than that of outdoor unit.
Page 235 Indoor Unit Control PCB (ACXA73-3081*) Indoor Unit Control PCB (ACXA73-3129*) : S-200PE3E5B, S-250PE3E5B : S-3650PU3E, S-6071PU3E, S-1014PU3E POWER LED (D002) EEPROM (IC010) EXCT (CN073) FAN DRIVE (CN032) OPTION (CN060) CHK (CN062) T10 (CN061) DISP POWER LED (D002) JP001 EXCT (CN073) EEPROM (IC010) JP001 DISP (CN063)
Page 236 E16 Automatic Address Alarm (The total capacity of indoor units is too high.) 1. Error Detection Method It is judged an error the total capacity of indoor units is too high or the total number of indoor units is too many. The total capacity of indoor units is too high.
Page 237 F06 Inlet Temperature Sensor (C1) in Heat Exchanger Trouble Error Detection Method In case of open or short • Error Diagnosis 1 Sensor Is the connector properly connected to PCB? Trouble Reconnect & check Replace sensor. Is the resistor between the sockets infinity or 0 ohm? 2 Control Outdoor unit control PCB failure Replace PCB with a new one.
Page 238 F12 Compressor inlet Suction Temperature Sensor (TS) Trouble Error Detection Method It is judged an error when open circuit or short circuit. Error Diagnosis 1 Sensor Sensor connector is connected to PC board properly. Reconnect and check Replace sensor Resistance between sockets is infinity or 0 ohm. 2 Outdoor control Replace PC board because of outdoor control PC board failure.
Page 239: Error Diagnosis
H01 Primary (input) Overcurrent Detected Error Detection Method Primary current effective value detected overcurrent (trip current value). • Trip current value HP = horse power 3-phase model 8 HP 10 HP Heating 16.5A 21.5A Cooling 15.5A 18.5A Error Diagnosis 1 Power Check power supply Not satisfied with + 10% rated supply voltage supply*...
Page 240 H03 Primary Current CT Sensor (current sensor) Failure Error Detection Method It is judged an error based on the criteria listed below. • If 18A or greater is detected when the compressor is stopped (alarm triggered even if the connector is unplugged). •...
Page 241 H31 HIC Trouble Error Detection Method It is judged an error if the computer detects an error signal from the HIC. An error signal is issued by the HIC if abnormal heat occurs inside the HIC or if there is an overcurrent. However, it is judged an error in the same way if the signal line from the HIC is not connected properly or opened.
Page 242 Tester terminals HIC- HIC+ Resistance value (ohm) 1 k to 10 k 1 k to 10 k 1 k to 10 k 5 k to 20 k 20 k to 20 k to 20 k to 20 k to Tester terminals Resistance value (ohm) 20 k to 20 k to...
Page 243 L04 Outdoor Unit Address Duplication Error Detection Method It is judged an error when the identical self-address communication on the indoor and outdoor wirings is received over 5 times within 3 minutes. Error Diagnosis 1 System Are other outdoor units using a duplicate setting? address Installation When units are networked, first set the system address for each outdoor unit in the order...
Page 244 L18 4-way Valve Operation Failure Error Detection Method It is judged an error when during heating operation (Comp. ON), the highest detected temperature at an outdoor unit heat exchanger (C1) was 20°C or more above the outdoor air temperature (Air Temp.) continuously for 5 minutes or longer.
Page 245 P04 High Pressure Trouble Error Detection Method It is judged an error if the internal circuit of the high pressure switch is dead. The electronic circuitry of the high pressure switch is cut off if the pressure at the pressure sensor port of the high pressure switch reaches 3.80 MPa.
Page 246 3 Problem Prevent air short The intake temperature (ambient temperature) of the indoor unit is around the circuit above 36°C. heat exchanger Clean the filter The filter of the indoor unit is clogged. Replace the indoor fan (motor) The fan of the indoor unit is broken or the fan motor is faulty. 4 Blockage Is the outdoor unit’s electronic control valve operating correctly? in the...
Page 247 Mini VRF SYSTEM Trouble Diagnosis 4. Mini VRF System Alarm Codes P05 AC Power Supply Trouble Error Detection Method • Instantaneous blackout • Zero-cross (waveform input of power supply) error • DC voltage charge failure Error Diagnosis Note : The work involved in diagnosing each of the items is extremely dangerous, so turn the power off at the breaker before performing the tests.
Page 248 P13 Alarm Valve Open Error Detection Method Detection is performed only in the test run. When once detected or the test run finished without any error, the second detection will not be done. In case of forgetting to open a valve, P04 (high-pressure switch operational alarm) is occasionally preceded due to the following conditions.
Page 249 P15 Insufficient Gas Level Detected Abnormal Detection Method Alarm occurs in the following cases: • Compressor's current value shows lower than a certain value. • Compressor's discharge temperature exceeds 95°C. • Electronic expansion valve is fully opened. • The difference between indoor unit heat exchanger temperature and intake temperature is less than 4K. Error Diagnosis 1 Adjustment Recharge with...
Page 250 P16 Compressor Overcurrent Trouble Meaning of Alarm Secondary current effective value detected the overcurrent (trip current value). • 3-phase model (8, 10HP) : Trip current = 25.0 A • Secondary current instantly detected overcurrent (trip current value). 3-phase model (8, 10HP) : Trip current = 38.0 A peak Check of content 0 Multiple...
Page 251: Trouble Diagnosis
Mini VRF SYSTEM Trouble Diagnosis 4. Mini VRF System Alarm Codes 4 Check the Take measures Outdoor air intake temperature is high. situation Correct May be caused by poor outdoor unit air flow (dirty or clogged heat exchanger, blocked discharge port, etc.) Prevent air short Air short circuit has occurred.
Page 252 Mini VRF SYSTEM Trouble Diagnosis 4. Mini VRF System Alarm Codes 9 Check the See what happens. Replace the HIC PC board and operate the unit. (Apply putty and HIC PC screws must not be loose) Does it operate normally? 10-1 boards 10 Check the...
Page 253 Mini VRF SYSTEM Trouble Diagnosis 4. Mini VRF System Alarm Codes P22 Outdoor Unit Fan Motor Trouble Error Detection Method • It is judged an error when the outdoor fan motor’s rotating signal cannot be detected normally. Error Diagnosis 1 Wiring Are the connectors “CN-FM_UP”...
Page 254: O V E V R E I W
P29 Lack of INV compressor wiring, INV compressor actuation failure (including locked), DCCT failure Error Detection Method • Abnormal current is detected at DCCT before start-up. • Start-up failed during overcurrent and/or step-out detected. • Open-wire of compressor and/or backspin detected. Secondary current is not detected during INV compressor is running.
Page 255 ■ Outdoor Unit Control HIC PCB ACXA73-3104* : (U-200PZH2E8, U-250PZH2E8) (3-phase outdoor unit HIC PC board) 5-30...
Page 256 Mini VRF SYSTEM Trouble Diagnosis 4. Mini VRF System Alarm Codes P31 Group Control Error Error Detection Method • Other indoor unit alarms within the group. 1 Other indoor Survey the indoor unit that alarms other than “P31” in the indoor unit group and specify the unit causes of failure.
Page 257 P09 Error description : Indoor unit ceiling cassette air swing motor do not operate Error was judged as no connection between the ceiling cassette panel into Indoor PCB communication (feedback signal). Possible Causes 1. Indoor unit ceiling cassette panel connector was not properly / wrongly connected into the PCB connector WRONG insertion CORRECT...
Page 258: Inspection Of Parts (Outdoor Unit)
Resistance between Pin 5 and Pins 1 through 4 should be approximately 46 ohm for all. (If the result is 0 ohm then replace the coil.) (2) Outdoor Unit Fan Motor Model No. Part No. (Panasonic) Part No. L6CBYYYL0296 NFD-81FW-D8120-6...
Page 259: Symptom: Thermostat In Off Continues Or Cycles Off & On Too Frequently
Mini VRF SYSTEM 6. Symptom: Thermostat in OFF continues or Trouble Diagnosis cycles OFF & ON too frequently 5-5. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently How to detect abnormality Abnormality does not occur. Protective function can be checked when the outdoor maintenance remote controller is •...
Page 260: Table Of Thermistor Characteristics
5-6. Table of Thermistor Characteristics (1) Outdoor Air Temp. (TO) Sensor, Intake Temp. (TS) Sensor, Heat Exchanger Temp. (C1) Sensor, Heat Exchanger Temp. (C2) Sensor -20 -15 -10 - 5 0 Temperature ( C) Temperature ( C) (2) Discharge Temp. (TD) Sensor 30 40 80 90 100 110 Temperature ( C)
Page 261: How To Remove The Compressor
5-7. How to Remove the Compressor Pay careful attention to prevent water or foreign objects from entering into the refrigerant tubing when removing or installing the compressor. Removing 1.After collecting the refrigerant in the system, replace nitrogen gas from the service port of the gas tubing valve. 2.Remove the sound absorbing material protecting the compressor.
Page 262: How To Remove The Electrical Component Box
5-8. How to Remove the Electrical Component Box Removing 1.Remove the front panel and inspection panel from the outdoor unit. 2.Remove all local wires connected to the electrical component box. 3.Remove the wires (temperature sensor, coils of every sort of valve, pressure switch, fan motor and wires for connecting compressor) connected to the electrical component box in the unit.
Page 263: Symptom: Thermostat In Off Continues Or Cycles Off & On Too Frequently
Mini VRF SYSTEM 6. Symptom: Thermostat in OFF continues or Trouble Diagnosis cycles OFF & ON too frequently How to detect abnormality • Abnormality does not occur. Protective function can be checked when the outdoor maintenance remote controller is connected. Error Diagnosis Adjust setting Indoor control...
Page 264 – MEMO – 5-39...
Page 265 6. OUTDOOR UNIT MAINTENANCE REMOTE CONTROLLER In the case of CZ-RTC4 6-1. Overview ........................6-1 6-2. Functions ........................6-1 6-3. Normal Display Operations and Functions ............. 6-2 6-4. Monitoring Operations: Display of Indoor Unit and Outdoor Unit Sensor Temperatures ......................6-7 6-5.
Page 266: Overview
6-1. Overview What is the outdoor unit maintenance remote controller? Beginning with the DC-INV series of outdoor units, nonvolatile memory (EEPROM) is used in the outdoor unit PCB. In this way, the setting switches that were located on earlier PCBs have been converted to EEPROM data. This remote controller is an outdoor unit maintenance tool that is used to make and change the EEPROM set- tings.
Page 267: Normal Display Operations And Functions
6-3. Normal Display Operations and Functions Normal display functions • Connect the special service checker wiring to the outdoor unit PCB. The connection is shown in the figure below. When connecting the special service Outdoor unit PCB checker wiring to the remote controller (3P, BLU) CZ-RTC4, cut out the wire as shown in the Special service...
Page 268 All units start/stop (Fig. 6-1) <Operation> (Start/Stop operation) button can be used to start and stop all the indoor units. • The LED illuminates if any indoor units is operating. • The LED blinks if an alarm at any of the operating indoor units occurs.
Page 269: Display Functions
n Display (functions) • Use the temperature setting buttons to change the item code. (1) Item code (2) Item Remarks Outdoor unit alarm Alarm code display No. of connected indoor units Quantity Unit Nos. of connected indoor unit 7-segment display Operating status of indoor unit 7-segment display Thermostat ON status of indoor unit...
Page 270 (3) XX-YY R.C. Locations where (1), (2), and (3) are displayed as Displays the outdoor unit sub-bus address which is shown in Fig. 6-4. currently selected. XX = Outdoor system address on main bus line (1 – 30) YY = Outdoor unit sub-bus address (1 – 8) “1”...
Page 271 n 7-segment, 4-digit display for remote controller timer display The connected unit Nos. are displayed as shown below, using the 7-segment 4-digit ( ) display and the colon.  Display for unit Nos. 1 – 20 Not lit Not lit Not lit Not lit Meaning of display colon...
Page 272: Monitoring Operations: Display Of Indoor Unit And Outdoor Unit Sensor Temperatures
6-4. Monitoring Operations: Display of Indoor Unit and Outdoor Unit Sensor Temperatures <Operating procedure> (1) Press and hold the (Check) button and buttons simultaneously for 4 seconds or longer to engage temperature monitor mode. During temperature monitoring, is illuminates. (The display and operations are the same as for monitor mode using the indoor unit remote controller.) (2) Press the...
Page 273 ■ Display of unit No. 1 (main unit) Item code Meaning of Code Indoor unit data Indoor unit intake temp. Indoor unit heat exchanger temp. (E1) Indoor unit heat exchanger temp. (E2) – – – – Outdoor unit data Discharge temp. (TD) –...
Page 274: Monitoring The Outdoor Unit Alarm History: Display Of Outdoor Unit Alarm History
6-5. Monitoring the Outdoor Unit Alarm History: Display of Outdoor Unit Alarm History * Displays outdoor unit alarms only. Does not display indoor unit alarms. * Check the indoor unit alarm histories separately using the indoor unit remote controllers or other control device. <Operating procedure>...
Page 275: Settings Modes: Setting The Outdoor Unit Eeprom
6-6. Settings Modes: Setting the Outdoor Unit EEPROM 2WAY SYSTEM 6. Mode Settings  Setting mode 1 Outdoor Unit Maintenance Remote Controller <Operating procedure> Press and hold the (Check) button and Display of ﬁ rst 3 digits (Ventilation) button simultaneously for 4 seconds or longer.
Page 276 Never use the DN code unlisted in the following table. (P) : Factory preset mode Item Setting No. 1=Silent mode 1 (P) Outdoor fan silent mode 2=Silent mode 2,,,,, 3=Silent mode 3 Capacity matching ignored 0=Invalid (P) 1=Valid 0=Invalid 1=stop for 2 hours and drive for 20 minutes constantly 2=stop for 20 minutes and drive for 20 minutes constantly Indoor unit drain pump forced operation 3=Drive constantly...
Page 277 7. REMOTE CONTROLLER FUNCTIONS SECTION 7-1. Simple Settings Function .................... 7-1 7-2. List of Simple Setting Items ..................7-3 7-3. Detailed Settings Function ..................7-4 7-4. List of Detailed Setting Items ..................7-6 7-5. Simple Setting Items....................7-10 7-6. Detailed Setting Items ....................7-12 7-7.
Page 278: Simple Settings Function
7-1. Simple Settings Function • This allows the filter lifetime, operating mode priority change, central control address, and other settings to be made for an individual or group- control indoor unit to which the remote controller used for simple settings is connected. When simple settings mode is engaged, operation stops at the individual or group-control indoor unit to which the remote controller for simple settings is...
Page 279 <Procedure of CZ-RTC5B> 20:30 (THU) START Fig. 7-2 3 Select the “Code no.” by pressing the button. Change the “Code no.” by pressing the 1 Keep pressing the button. buttons simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the Simple settings 20:30 (THU) LCD display.
Page 280: List Of Simple Setting Items
7-2. List of Simple Setting Items Setting data Item code Item Description 0000 Not displayed 0001 150 hours Filter sign ON time 0002 2,500 hours (filter life time) 0003 5,000 hours 0004 10,000 hours 0005 Use the filter clogging sensor. 0000 Standard (setting at time of shipping) Degree of filter fouling Highly fouled...
Page 281: Detailed Settings Function
7-3. Detailed Settings Function • This allows the system address, indoor unit address, and other settings to be made for the individual or group-control indoor unit to which the remote controller used for detailed settings is connected. When detailed settings mode is engaged, operation stops at the individual or group-control indoor unit where the remote controller used for detailed settings is connected.
Page 282: Select The "Code No." By Pressing The Button
<Procedure of CZ-RTC5B> 20:30 (THU) START Fig. 7-4 3 Select the “Code no.” by pressing the button. Change the “Code no.” by pressing the 1 Keep pressing the button (or keeping it pressed). buttons simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the Detailed settings 20:30 (THU) LCD display.
Page 283: List Of Detailed Setting Items
Setting data Item Item code Description Description Description 0000 0001 4-Way Cassette (U3) 0002 High Static Pressure Type 0003 0005 0006 Ducted (E3) 0007 0008 0010 0011 0001 0003 0005 0007 0009 0011 (S-3650PU3E(50)) (S-6071PU3E(60)) Indoor unit capacity 0012 0015...
Page 284 Setting data Item code Item Description 0000 5 minutes Forced thermostat ON (1B) 0001 4 minutes –10°C –010 –9°C –009 Cooling discharge –8°C –008 temperature shift 0010 10°C –10°C –010 –9°C –009 Heating discharge –8°C –008 temperature shift 0010 10°C 0001 ±...
Page 285 Setting data Item code Item Description 0000 No forced operation 0001 Forced operation for 1 minute Automatic drain pump operation Continuous operation 0060 None 0000 Ventilation fan operation 0001 Ventilation fan operated by remote controller. Wired remote controller 0000 Not used. (Body sensor is used.) Remote controller sensor is used.
Page 286 Item code Item Description 75Pa Fan tap setting 0001 (Setting at shipment) (External static pressure Type E3 0002 Type 200: 120Pa, Type 250: 130Pa of the rated air flow volume) 0003 Type 200: 180Pa, Type 250: 200Pa Purpose Fan tap setting...
Page 287: Simple Setting Items
4-Way Cassette (U3) High Static Pressure 0006 Ducted × × × × (E3) NOTE • × indicates that there is no corresponding filter. • High fouling: Set when is selected for the degree of filter fouling (item code Item code...
Page 288 When the operating mode at the priority remote controller is changed, the operating modes of other remote controllers change as shown below. Mode change at priority remote controller Operating modes at other remote controllers Current mode New mode Current mode New mode Cooling or dry Heating...
Page 289: Detailed Setting Items
7-6. Detailed Setting Items Item code Item Description Unit type Set when the indoor unit EEPROM memory is replaced during servicing. Indoor unit capacity System (outdoor unit) These are not set at the time of shipping from the factory. address These must be set after installation if automatic address setting is not Indoor unit address performed.
Page 290 Item code Item Description 1F (Upper limit) Cooling 20 (Lower limit) This setting changes the temperature range (upper limit and lower 21 (Upper limit) Change to the Heating limit) which is set from the remote controller or central control device. 22 (Lower limit) remote control The set upper limit must be greater than or equal to the lower limit.
Page 291 (Continued from previous page) Item code Item Description Heat exchanger The heat exchanger temperature control point for prevention of cold temperature for cold air air discharge during heating operation can be changed. discharge The indoor unit PCB optional output for the fan can be switched Fan output switching according to the purpose of use.
Page 292 DC Fan Tap Change Procedure <Procedure> It is necessary to set the fan speed in accordance with the intended application and the optional parts to be used if any such part is used. (Table 1) If this speed is not changed, a reduction in the air flow may result, causing the air outlet temperature to drop and condensation to form during cooling.
Page 293: Remote Controller Servicing Functions
Optional Controller 1. Remote Controller Servicing Functions Remote Controller Functions 7-7. Remote Controller Servicing Functions The remote controller includes a number of servicing functions. Use these as needed for test runs and inspections. Timer Remote Controller CZ-RTC4 Fig. 7-6 List of Servicing Functions Functions Description Button operation...
Page 294 ■ High-spec Wired Remote Controller CZ-RTC5B Display of "maintenance function" screen 1 Keep pressing the buttons simultaneously for 4 or more seconds. Maintenance func 20:30 (THU) The “Maintenance func” screen appears on the 1. Outdoor unit error data LCD display. 2.
Page 295: Test Run Function
2. Test Run Function Remote Controller Functions 7-8. Test Run Function Operates the unit with the thermostat forced ON. <Procedure of CZ-RTC4> Press and hold the button for 4 seconds or ° longer. ° “ ” appears on the remote controller LCD display (Fig.
Page 296 <Procedure of CZ-RTC5B> 1 Keep pressing the buttons simultaneously for 4 or more seconds. 20:30 (THU) The “Maintenance func” screen appears on the TEST LCD display. Maintenance func 20:30 (THU) START 1. Outdoor unit error data 2. Service contact 3. RC setting mode 4.
Page 297 Sensor Temperature Display Function (displayed regardless of whether unit is operating or stopped) The procedure below display the sensor temperatures from the remote controller, indoor unit, and outdoor unit on the remote controller. <Procedure of CZ-RTC4> ° Press and hold the buttons °...
Page 298 <Procedure of CZ-RTC5B> 1 Keep pressing the buttons simultaneously for 4 or more seconds. The “Maintenance func” screen appears on the 20:30 (THU) LCD display. Maintenance func 20:30 (THU) 1. Outdoor unit error data START 2. Service contact 3. RC setting mode 4.
Page 299: Automatic Address Setting
Automatic address setting <Procedure of CZ-RTC5B> 1 Keep pressing the buttons simultaneously for 4 or more seconds. 20:30 (THU) The “Maintenance func” screen appears on the LCD display. 2 Press the button to see each START menu. If you wish to see the next screen instantly, press button.
Page 300 Check of ECONAVI Operational Status The status of ECONAVI operation can be checked instantly. It is available to check the operation when installing the indoor unit. <Procedure of CZ-RTC5B> Keep pressing the buttons simultaneously for 4 or more seconds. Status info. 20:30 (THU) The “Maintenance func”...
Page 301 nanoe™ X Display When the appears on the remote controller (CZ-RTC5B), the status of the nanoe™ X can be checked in the following way. <Procedure of CZ-RTC5B> Switch On the earth leakage circuit breaker. Maintenance func 20:30 (THU) Wait until the remote control display returns to 0.
Page 302: Checking Method
In the case of the nanoe™ X module status other than “Normal” or “Unsupported” If the menu “13. nanoe X” is not displayed or the module status becomes other than “Normal” or “Unsupported” even though the nanoe™ X module is connected, there is a probability that the following symptoms happen. Display Symptom Countermeasure...
Page 303 8. HOW TO INSTALL THE WIRELESS (INFRARED) REMOTE CONTROLLER RECEIVER 8-1. Important Safety Instructions ..................8-1 8-2. Optional Controller (Remote Controller) ..............8-2-1-1 8-2-1-1. Names and Operations .................8-2-1-1 8-2-1-2. Installing Batteries ..................8-2-1-3 8-2-1-3. Setting the Current Time ................8-2-1-3 8-2-1-4. Operation .......................8-2-1-4 8-2-1-5. Timer Operation ....................8-2-1-5 8-2-1-6.
Page 304: Important Safety Instructions
8-1. Important Safety Instructions WARNING Installation Precautions • Do not install yourself Installation should always be performed by your dealer or a professional service provider. Electric shock or fire may result if an inexperienced person performs any installation or wiring procedures incorrectly.
Page 305: Optional Controller (Remote Controller)
8-2. Optional Controller (Remote Controller) Wireless (Infrared) Remote Controller CZ-RWS3 1 remote controller can control a group of up to 8 indoor units. (See page 8-2-1-6) 8-2-1-1. Names and Operations REMOTE CONTROLLER 14. Filter button Displays the operation status. 1. Operation Display Press to turn off the filter lamp on (The figure shows all the statuses.) the receiver.
Page 306: Screen Display
Screen display 13 14 15 3 Appears when nanoe™ X is being 10 Indicates the fan speed. set to ON. 11 Displays the selected operation 4 Displays the present time. mode. (AUTO /HEAT 5 Timer program indication /COOL /FAN : The indoor unit starts 12 Energy saving operation is in operation at the programmed time.
Page 307: Installing Batteries
NOTE If a heat pump (2WAY) type is being used, it will beep twice and the operating lamp will light up on the display; if the timer and standby lamps blink alternately, a conflict between the heating and cooling exists, so the unit cannot operate in the desired mode.
Page 308: Operation
8-2-1-4. Operation Hold the remote controller with your hand and point its transmitter at the receiver. Power: Turn on the circuit breaker beforehand, referring to the operating instructions for the unit. 1. Press 2. Press to select the operation mode. •...
Page 309: Timer Operation
8-2-1-5. Timer Operation • When setting the timer, make sure the current time on the remote controller is accurate. • The timer’s clock can only be set when the display of the remote controller is ON. • After setting the timer, put the remote controller for in a place where its signal will reach the receiver of the indoor unit. 1.
Page 310: Lock Individual Flap
8-2-1-6. Lock Individual Flap (Supported models: 4-way ceiling cassette type) You can set the flap for each air outlet individually according to the room condition. • Even if the flap setting is changed with (Page 8-5), the flap directions set here are not changed. 1.
Page 311: Using The Remote Controller
8-2-1-8. Using the Remote Controller • Hold the remote controller with your hand and point its transmitter at the receiver. When the signal is received properly, it will beep. • Signals can travel a direct distance of 6 metres. This distance should be used only as a guide. It depends on battery strength. •...
Page 312 Checking Addresses 1. Press with one end of an unfolded paper clip Address (or a similar object that can fit). • Its current address appears on the display for 5 seconds. • If this address corresponds to the address of a receiver, the buzzer sounds.
Page 313: Emergency Operation
8-2-1-10. Emergency Operation Use [Emergency Operation] in the following situations when there is an urgent need. When the remote controller’s batteries have failed. When the remote controller is broken. When the remote controller is lost. *See the following figures regarding Emergency button. 1.
Page 314: Miscellaneous Settings
8-2-1-11. Miscellaneous Settings A variety of changes can be made to settings, depending on the indoor unit being used. Operation mode indicator, time display (24 hour, AM/PM), heating maximum temperature These settings are saved in nonvolatile memory in the remote controller, so even when its batteries are changed, the settings do not have to be made again.
Page 315: Setting
8-2-1-13. nanoe™ X Setting 1. Press during operation. nanoeX • You can toggle between ON and OFF each time you press nanoeX • “ ” is displayed when this setting is ON. • When the nanoe™ X setting is ON, “nanoe” (atomised water particle) is released from the indoor unit while in operation (Cool, Dry, Heat, Fan, Auto).
Page 316: Temperature Automatic Return
8-2-1-17. Temperature Automatic Return You can restore the changed temperature to the originally set temperature automatically after a specified time elapses. • Set the time and temperature for each operation mode. 1. Press at the Operation mode Temperature same time for 4 seconds or longer. •...
Page 317: Troubleshooting
8-2-1-18. Troubleshooting Before requesting service, please check the followings. Problem Cause Solution The power to the indoor unit is not ON. Make sure the power to the indoor unit is ON. The unit doesn’t work even when is pressed on the Are the remote controller’s batteries dead? Change the batteries.
Page 318: Common To All Models
8-3. Wiring for the Receiver 8-3-1. Common to All Models 1. Installation Location for the Receiver The wireless (infrared) remote controllers use a very weak infrared light for its signal, which can result in the signal not being received because of the following influences, so take care in where the unit is installed. •...
Page 319 Installation when setting Main/Sub for the remote controller and the receiver  Using 1 indoor unit  Using more than 1 indoor unit Installation example RC wiring ( field supply) • No polarity Terminals for RC wiring RC wiring (field supply) •...
Page 320: Rwru3, Cz-Rwru3W
8-3-2. CZ-RWRU3, CZ-RWRU3W 1. Accessories Supplied accessories Operating Installation Instructions Instructions 2. Settings Setting for Receiver All set at OFF Check the settings of the [S003] DIP switch on the when shipped PCB cover Screw receiver’s PCB. from the factory. * Remove the cover from the receiver when Receiver PCB performing the PCB settings.
Page 321 3. Wiring the Receiver Wiring Diagram Indoor unit Receiver PCB CN001 Terminals for RC wiring 2P white How to Connect the Wires • Connect the wires from the receiver to the terminals for RC wiring on the indoor unit. (No polarity) 4.
Page 322: Test Operation
5. Test Operation Preparation: Turn on the circuit breaker of units and then turn the power on. After the power is turned on, infrared remote controller operation is ignored for approx. 1 minute because setting is being made. This is not malfunction. (Contents received while setting are disabled.) 1 Press and hold the emergency operation button for 10 seconds.
Page 323: Rwrc3
8-3-3. CZ-RWRC3 Dimensions Installation Instructions Part Names Unit: mm (1) Light receiving section Receives signals. (2) Emergency operation button Starts/Stops emergency operation. OPERATION TIMER STANDBY (3) Indication lamp FILTER Indicates operation status. Read before installation This receiver must be installed by the sales dealer or installer. These instructions are all you need for most installation sites and CAUTION maintenance conditions.
Page 324: Wireless Remote Controller
2. Wireless Remote Controller 2. Installing the Receiver Remove the bottom case. Attention Mounting the bottom case  Tighten the screws securely until the screw heads touch the bottom case. (Otherwise, loose screw heads may hit the PCB and cause malfunction when mounting the top case.) ...
Page 325: Wiring The Receiver
2. Wireless Remote Controller 3. Wiring the Receiver Wiring for the receiver  Wiring diagram  Type of wiring Receiver Indoor unit Use cables of 0.5 to 1.25 mm  Total wire length: 400 m or less RC wiring (fi eld supply) (The wire length between indoor •...
Page 326 2. Wireless Remote Controller 4. Setting Address Switches  Main/Sub setting  Address setting Remove the top case of the receiver for setting. Main/Sub setting  Use this to set Main/Sub for the remote controller and the receiver. Switch  Set one to [Main] and the other to [Sub]. ...
Page 327: Common To All Models
8-3-4. Common to All Models Setting Up Remote Controller Functions The functions of the wireless (infrared) remote controller can be set on site. (These settings are saved in nonvolatile memory in the remote controller. Therefore, the settings do not revert to the defaults even when its batteries are changed.) NOTE Only service personnel should make the settings because the operation of the air conditioner may be affected,...
Page 328: Auto Address
Auto Address Set the Auto Address for each O/D unit no. (outdoor unit number) Select the O/D unit no. for Auto Address. 1. Press for 4 seconds or longer. • “ “ starts blinking and the setting screen is displayed. 2.
Page 329 202001...

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U3 S-200pe3e5b S-250pe3e5b S-3650pu3e S-6071pu3e S-1014pu3e ... Show all