ABB DressPack IRB 7720 Product Manual
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ABB DressPack IRB 7720 Product Manual

ABB DressPack IRB 7720 Product Manual

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ROBOTICS
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DressPack IRB 7720

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Summary of Contents for ABB DressPack IRB 7720

  • Page 1 ROBOTICS Product manual DressPack IRB 7720...
  • Page 2 Trace back information: Workspace 24D version a11 Checked in 2024-12-20 Skribenta version 5.6.018...
  • Page 3 Product manual DressPack IRB 7720 OmniCore Document ID: 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    3.12 DressPack floor ....................3.12.1 Installation of DressPack floor ..............3.12.2 Inspection, DressPack floor ............... 3.13 Test run after installation, maintenance, or repair ............ Maintenance Introduction ...................... Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 6 DressPack upper arm MH3 cable package ............. DressPack LeanID MH cable package ..............DressPack LeanID SW cable package ..............Connection kits ....................DressPack floor ....................Index Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 7: Overview Of This Manual

    Standard • Foundry Plus Product manual scope The manual covers all variants and designs of the DressPack IRB 7720. Some variants and designs may have been removed from the business offer and are no longer available for purchase. Usage This manual should be used during: •...
  • Page 8 Sections 3.2 Overview and 3.11.1 Arm load parameters for mater- ial handling are updated with information about exclusion of upper arm load in simulations for lower arm DressPack. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 9: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 11: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 12 This page is intentionally left blank...

  • Page 13: Safety

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.

  • Page 14: Requirements On Personnel

    The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 15: Safety Signals And Symbols

    Signal word used to indicate important facts and conditions. Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 16: Safety Symbols On Manipulator Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 17 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 18 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 19 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx2400000736 xx1500002616 Brake release buttons xx2100002463 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 20 No mechanical stop xx1000001144 Stored energy Warns that this part contains stored energy. Used in combination with Do not disassemble symbol. xx0900000825 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 21 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 22: Robot Stopping Functions

    The protective stops and emergency stops are described in the product manual for the controller. For more information see: • Product manual - OmniCore V400XT Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 23: Safety During Installation And Commissioning

    Lock and tag shall be considered. Harnesses between controller and manipulator shall be fixed and protected to avoid tripping and wear. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 24 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 25: Safety During Operation

    Unexpected movement of robot arm WARNING Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 26: Safety During Maintenance And Repair

    Surfaces can be hot after running the robot, and touching these may result in burns. Allow the surfaces to cool down before maintenance or repair. Related information See also the safety information related to installation and operation. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 27: Safety During Troubleshooting

    The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.

  • Page 28: Safety During Decommissioning

    General See section Decommissioning on page 155. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 29: Technical Data

    2 Technical data 2.1 Reference 2 Technical data 2.1 Reference Technical data See technical data for the DressPack in the product specification for the manipulator. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 30 This page is intentionally left blank...

  • Page 31: Installation

    3.1 Introduction to installation and commissioning General This chapter contains assembly instructions and information for installing the DressPack IRB 7720 at the working site. See also the product manual for the robot controller. The installation must be done by qualified installation personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations.

  • Page 32: Overview

    3.2 Overview General Installing, programming and operating the ABB DressPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.

  • Page 33: Fitting The Cable Package Attachments

    The location of the attachments of the lower arm cable package are shown in the figure. xx2400000400 Axis-1 bracket Lower arm support bracket Ball joint housing (2 pcs) Arm house bracket Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 34 Axis-3 connection and mounting plate Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 35 Locking liquid: Loctite 2400 (or equivalent Loctite 243) Use locking liquid on the attachment screws. xx2300001034 Torx pan head screw: M6x16 A4-80 (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 36 Loctite 243) Use locking liquid on the attachment screws. xx2400000890 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 37 Loctite 243) Use locking liquid on the attachment screws. xx2300001037 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 38: Dresspack Cable Package Attachments Axis 3-6

    Wrist cover bracket Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 39 The figure shows the location of the fitted insert, tube and cover in the upper arm. xx2100002694 Cover Tube guiding ring Cable guard (included for protection type Foundry Plus) Insert Tube Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 40 Mount the two parts of the tube guiding ring. xx2100002682 Pan head screw: ST3.5x16 (3HAC043107- 001) (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 41 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002746 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 42 Loctite 243) washer. Use locking liquid. xx2100002766 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 43 Loctite 243) Use locking liquid. xx2100002767 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 44: Fitting Attachments Of The Leanid Mh /Leanid Sw

    Mounting plate Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 45 Fit the cable bracket to the arm extender flange with the attachment screws. Use locking liquid. xx2400001007 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 46 Loctite 243) Use locking liquid. xx2100002676 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 47 Torx pan head screw: M6x16 A4-80 (3 pcs) Protection type Foundry Plus: Torx pan head screw: M6x20 A4-80 (3 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 48 001) (2 pcs) Fit the tube guiding ring in the cover. xx2300001039 Pan head screw: ST3.5x16 (3HAC043107- 001) (4 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 49 Loctite 243) Use locking liquid. xx2400000443 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 50 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002686 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 51: Fitting The Process Turning Disc

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Process turning disc IRB 7720-560/2.9...
  • Page 52 24h.) figure. xx2100002692 Fit the process turning disc to the wrist. Orient the disc according to the synchronization marks. xx2300001044 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 53 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 102. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 54: Fitting Dresspack Cable Packages

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 55 The cable package is sensitive to mechan- ical damage. Handle it with care in order to avoid damaging the cabling or the con- nectors. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 56 Only needed when the DressPack cable package is fitted for the first time. xx2300001100 A Customer plate location (MH and B Process plate location (SW) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 57 It keeps the screw from falling off the housing when removed. xx2300001101 Hex socket head cap screw: M6x40 Steel 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 58 Remove the metal clamp from the cable package by removing the nuts. xx2400000787 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 59 It keeps the screw from falling off the housing when removed. xx2400000456 Hex socket head cap screw: M6x40 Steel 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 60 Fitting in base and frame Action Note Remove the temporary straps and refit the metal clamp to the rubber clamp. xx2400000787 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 61 Connect the F2.FB7 connector to the elec- tronic box and secure the cable to the mo- tor cabling with a cable tie. xx2400000809 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 62 Fit and secure the R1.CP and R1.CS con- nectors to the customer plate. xx2300001077 Torx pan head screw: M3x12 Stainless steel A2-70 (2 pcs/connector) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 63 0646 (article number at Harting Technology Group)). xx2300001081 xx2300001093 Recheck all cables and hoses for straining or twisting. Reroute if necessary! Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 64 3.5.1.1 Fitting the lower arm MH / SW cable package Continued Action Note Refit the rear cover plate. xx2100000981 Torx pan head screw: M6x16 A4-80 (5 pcs) Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 65: Dresspack Cable Packages Axis 3-6

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Harness upper arm MH3 Paracom IRB 7720-620/2.9,...
  • Page 66 The cable package is sensitive to mechan- ical damage. Handle it with care in order to avoid damaging the cabling or the con- nectors. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 67 This is best done following this order: 1 Cables 2 Weld cables (for spot welding applic- ations) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 68 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx2100002707 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 69 SW15 (09 99 000 0646 (article number at Harting Technology Group)). Secure the cable package to the mounting Velcro strap: 3HAC024008-001 plate. xx2400000811 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 70 Only valid for EtherNet: Connect the functional ground to the cus- tomer tool Profinet I/O and or tool changer to increase equipotential bonding. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 71 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 102. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 72: Fitting The Leanid Mh / Leanid Sw Cable Package

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Harness upper arm LeanID MH IRB 7720-560/2.9 LID,...
  • Page 73 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 74 This is best done following this order: 1 Cables 2 Weld cables (for spot welding applic- ations) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 75 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx2100002707 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 76 See figure! Note Make sure the pins are pushed all the way into connector. Note xx1300000835 Detent xx1400000216 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 77 Connect the weld cable. xx1200000075 Fit the weld connector to the mounting plate. xx1200000089 Screw dimension: • M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 78 Valid for robots with upper arm extenders. Velcro strap: 3HAC024008-001 Secure the cable package to the upper arm extender cable bracket. xx2400001008 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 79 Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx2100002710 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 80 Place the lower bracket of the axis-6 cable support to the process turning disc. xx2100002712 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 81 Turn on the power and run the present programming at a very slow speed, while checking all movements for collision risk between cable package and wrist. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 82 This is done to prevent the protection hose from wear. See figure! xx2300001241 If required, adjust the position of the pro- tective sleeve. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 83: Installation Of Cabling In Mh / Sw Lid Empty Conduit (Option 3326-30 / 3326-50)

    IRB 7720-560/2.9 LID 3.95 m IRB 7720-480/3.1 LID 3.95 m IRB 7720-400/3.3 LID 4.4 m IRB 7720-400/3.5 LID 4.4 m Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 84 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 85 It keeps the screw from falling off the housing when removed. xx2100002711 Remove the axis 6 cable support. xx2300001211 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 86 19 mm. If the cable to be used is smaller, use suitable glued shrink hose to build up the diameter. xx2300001320 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 87 Make sure that cables are not twisted. xx2300001322 Fit the cable package to the manipulator according to Fitting the LeanID MH / LeanID SW cable package on page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 88: Inspection, Dresspack Lower Arm

    For standard tightening torques - hose are tightened correctly. See tightening torque table in chapter References. • For non standard tightening torques see chapter Installation. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 89: Inspection, Dresspack Upper Arm

    Make sure all cables and hoses move smoothly together during operation. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 90 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors! Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 91: Expected Lifetime Of The Integrated Dresspack Cable Package

    7720-450/3.5, the movements of axis-5 and axis-6 must be programmed in accordance with not damaging the upper arm MH3 cable package at the wrist, depending on customer configuration. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 92: Dresspack Adjustments

    If the cables are too long, pull them back out of the protection hose and then put them in a loop. Fit the cables with the enclosed straps on the bracket. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 93: Inspection During Programming And Test-Running

    If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack install- arm on page 88 ation, it must be reinspected. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 94: Dresspack Arm Load Parameters

    Upper arm - axis 3 14.5 0.01 0.06 0.285 Upper arm - axis 4 1.105 0.295 Wrist - axis 6 -0.093 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 95 Frame - axis 1 -0.15 0.03 0.105 Lower arm - axis 2 0.05 -0.23 0.78 Upper arm - axis 3 0.01 0.06 0.285 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 96 Detailed in Operating manual - OmniCore. Action Note Check if the cable package prevents move- If the cable package prevent the motions. ments. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 97 Remove the cable package. Make the load identification. Refit the cable package. Add the DressPack load manually. Procedures Step 1 - Arm load data on page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 98: Dresspack Floor

    Harting Technology Group) xx2200001261 Standard toolkit 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 163. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 99 Some versions include industrial buses. power/customer signals) to be used. See circuit diagram and the Spare parts on page 167 chapter. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 100 Example for Harting connectors: M12 dy- namometric screwdriver SW15. If used, connect the functional ground cable See circuit diagram. to the robot base and to the spot welding cabinet. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 101: Inspection, Dresspack Floor

    Example for Phoenix connectors: assembly tool SAC BIT M12-D15 and torque screw- driver TSD 04 SAC. Example for Harting connectors: M12 dy- namometric screwdriver SW15. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 102: Test Run After Installation, Maintenance, Or Repair

    Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 103: Maintenance

    The maintenance must be done by qualified personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 104: Maintenance Schedule And Component Life

    A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
  • Page 105 4 Maintenance 4.2.1 Maintenance schedule Continued Interval Action Every third month Inspection After changing movement pattern Inspection Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 106: Inspection Activities

    Especially check any cable/hose package at the robot wrist. If any of the protective sleeves are worn, rotate it or replace it. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 107 Installation on page 31 chapter. secured. Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 108: Preventive Inspection, Dresspack Upper Arm

    Make sure that the velcro strap are not too tight. The cables should be able to twist. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 109 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 110 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 111: Cleaning Activities

    The contents are defined in section Toolkits, DressPack on page 163. Dry rag and medium soft brush For cleaning the protective hose ribs. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 112 If the harness is not cleaned sufficiently, breakage of the protective hose may result. Clean the slide sleeves of any sort of con- tamination. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 113: Repair

    Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the DressPack IRB 7720, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.

  • Page 114: Dresspack Cable Packages Axis 1-3

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 115 The cable package is sensitive to mechanical damage. Handle it with care in order to avoid damaging the cabling or the connectors. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 116 A2-70 (2 pcs/connector) Disconnect the rest of the connectors from the customer plate and process plate (SW). xx2300001081 xx2300001093 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 117 Order of disassembly: 1 Hoses 2 Weld cables (SW) 3 Signal cables 4 Remaining cables xx2400000192 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 118 Remove the connection plate from the axis-3 mounting plate, by removing the attachment screws. xx2300001091 Disconnect all connectors from the connection plate. xx2300001107 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 119 Pull the cable package out of the lower arm. xx2400000875 Put the cable package somewhere safe. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 120 Use this procedure to refit the lower arm cable package. Action Note How to fit the lower arm cable package, see section Fitting the lower arm MH / SW cable package on page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 121: Dresspack Cable Packages Axis 3-6

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Harness upper arm MH3 Paracom IRB 7720-620/2.9,...
  • Page 122 The cable package is sensitive to mechan- ical damage. Handle it with care in order to avoid damaging the cabling or the con- nectors. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 123 Open the ball joint housing in the front, fit- ted on the customer equipment, depending on what equipment is used. xx2100002757 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 124 Note How to fit the upper arm MH3 cable pack- age is described in section Fitting the upper arm MH3 cable package on page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 125: Replacing The Leanid Mh / Leanid Sw Cable Package

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Harness upper arm LeanID MH IRB 7720-560/2.9 LID,...
  • Page 126 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 127 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002711 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 128 Open the strap at the axis-3 mounting plate. xx2400000811 Valid for robots with upper arm extenders. Open the strap at the upper arm extender cable bracket. xx2400001008 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 129 Note Remove the two M5 screws securing the weld connector to the connection plate and unplug the weld connector. xx1200000075 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 130 Use caution and pull (manually) the cables ~1,8 mm with the crimped-on contact part out off the insulation from the back. See figure! xx1300000835 Detent Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 131 Note There will be cable grease on the cable package! Put the cable package somewhere safe. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 132 How to fit the LeanID MH/SW cable pack- age is described in section Fitting the LeanID MH / LeanID SW cable package on page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 133: Protection Hose

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Protection hose Purchased per meter.
  • Page 134 Open the ball joint housing at the front. xx2100002757 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 135 Put the cable package on the floor. Note Let the cable package stay fitted in the ball joint housing on the wrist flange during this procedure. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 136 Pull carefully out cables and remove the Best performed in this order: protection hose. 1 Cables with the smallest connectors 2 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 137 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. xx1400000349 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 138 Lift the cable package up to the ball joint housing at the wrist flange and close the ball joint housing. xx2100002759 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 139 Secure the cable package in the ball joint housing on the wrist cover. xx2100002760 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 140 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 102. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 141: Replacing The Protection Hose For Leanid Mh Cable Package

    Back end, 700 mm Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 7720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 142 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002711 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 143 Let the cable package stay fitted in the ball joint housing on the upper arm tube during this procedure. Action Note Mark the cables to find the correct mounting position later on. xx2300001301 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 144 Remove the hose clamps (2 pcs) securing the hose reinforcement funnel. xx1400000209 Remove the hose reinforcement funnel (two parts). xx1400000210 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 145 Pull carefully out cables and remove the Best performed in this order: protection hose. 1 Cables with the smallest connectors. 2 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 146 Best performed in this order: 1 Cables with the biggest connectors 2 Cables with the smallest connectors. Make sure that cables are not twisted. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 147 Lift the cable package up and put the clamp jaw in the ball joint housing. xx2300001309 Secure the cable package in the ball joint housing. xx2400000813 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 148 Fit the other half and secure the hose rein- forcement funnel with the hose clamps. xx1400000351 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 149 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 150 Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx2100002710 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 151 Place the lower bracket of the axis-6 cable support to the process turning disc. xx2100002712 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 152 Turn on the power and run the present programming at a very slow speed, while checking all movements for collision risk between cable package and wrist. Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 153 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 102. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
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  • Page 155: Decommissioning

    6 Decommissioning 6.1 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials shall be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
  • Page 156 This page is intentionally left blank...

  • Page 157: Reference Information

    7.1 Introduction 7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 158: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 159: Screw Joints

    7.3 Screw joints 7.3 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
  • Page 160 Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 161 Nm - Max. Mixed The lower tightening torque of the two materials. Brass only Brass only Brass only Brass only Stainless steel only Brass only Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 162: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.

  • Page 163: Toolkits, Dresspack

    Crimping tool BUCHANAN, HARTING Art. no. from Harting 09 99 000 0175 Crimping tool HARTING Art. no. from Harting 09 99 000 0169 Continues on next page Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 164 09 99 000 0646 M12 dynamometric screwdriver SW15 Art. no. from Harting (article number at Torque tool for Ethernet connectors Harting Techno- logy Group) xx2200001261 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 165: Lifting Accessories And Lifting Instructions

    The instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 166 This page is intentionally left blank...

  • Page 167: Spare Parts

    This chapter contains more specific article information. It is to be regarded as a complement to the slightly generic procedure information found in the Installation, Maintenance and Repair chapters. Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 168: Dresspack Lower Arm Mh Cable Package

    Reuse velcro straps from old cable package. Spare part Article number Note Level Harness lower arm MH Paracom 3HAC084501-001 Parallel Harness lower arm MH Paramulti 3HAC084503-001 EtherNet Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 169: Dresspack Lower Arm Sw Cable Package

    Reuse velcro straps from old cable package. Spare part Article number Note Level Harness lower arm SW Paracom 3HAC084510-001 Parallel-Servo Servo Harness lower arm SW Paramulti 3HAC084512-001 EtherNet-Servo Servo Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 170: Dresspack Upper Arm Mh3 Cable Package

    IRB 7720-530/3.1: 3HAC084513-001 IRB 7720-510/3.3, IRB 7720-450/3.5: 3HAC084514-001 Harness upper arm MH3 Paramulti IRB 7720-620/2.9, EtherNet IRB 7720-530/3.1: 3HAC084517-001 IRB 7720-510/3.3, IRB 7720-450/3.5: 3HAC084518-001 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 171: Dresspack Leanid Mh Cable Package

    IRB 7720-400/3.5 LID: 3HAC084526-001 Harness upper arm LeanID MH Param- IRB 7720-560/2.9 LID, EtherNet ulti IRB 7720-480/3.1 LID: 3HAC084529-001 IRB 7720-400/3.3 LID, IRB 7720-400/3.5 LID: 3HAC084530-001 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 172: Dresspack Leanid Sw Cable Package

    IRB 7720-400/3.5 LID: 3HAC084544-001 Harness upper arm LeanID IRB 7720-560/2.9 LID, EtherNet-Servo SW Paramulti Servo IRB 7720-480/3.1 LID: 3HAC084547-001 IRB 7720-400/3.3 LID, IRB 7720-400/3.5 LID: 3HAC084548-001 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 173: Connection Kits

    Axis 6 Option nunber 3334-2 CP/CS, Proc 1, Servo & FB 3HAC087289-001 Axis 6 Option number 3334-3 Weld, Proc 3HAC087347-001 Axis 6 Option number 3335-1 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 174: Dresspack Floor

    EtherNet cable 15 m 3HAC079476-002 Option number 3202-3 EtherNet cable 22 m 3HAC079476-003 Option number 3202-4 EtherNet cable 30 m 3HAC079476-004 Option number 3202-5 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.

  • Page 175: Index

    13 lock and tag, 23 upcycling, 155 users requirements, 14 national regulations, 23 validity and responsibility, 13 original spare parts, 13 Product manual - DressPack IRB 7720 3HAC089608-001 Revision: B © Copyright 2024 ABB. All rights reserved.
  • Page 178 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.

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