Intelligent digital variable voltage and variable frequency vibratory feeder controller (47 pages)
Summary of Contents for CUH SDVC35 Series
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Smart Autotune Controller for Vibratory Feeder SDVC35-Series User Manual...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Preface Thank you for choosing CUH Intelligent Digital Vibratory Feeder Controller. (The controller for short in the following text). This instruction book includes notes for installing, debugging, parameter setting, maintenance and troubleshooting of the controller. Please read this instruction book carefully before operating the controller and keep it properly.
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Never open the controller shell to avoid electric shock. Contact CUH if the controller break down. Never try to repair the controller yourself which may caused void warranty.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Operating and storage environment Inspection before using Every controller will go through rigorous quality inspection before delivery and is packed with crash-proof packaging, Please check the following items after unpacking 1. Whether the controller is damaged in appearance.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 2020-04 SDVC35SMSEN_1.01...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Contents Chapter I Features------------------------------------------------------------ Main Features ---------------------------------------------------------------------------1 Others Features ------------------------------------------------------------------------1 Chapter Ⅱ Installation Guide------------------------------------------------ External Parts Description -----------------------------------------------------------3 Installation Description --------------------------------------------------------------5 Installation of Vibration Sensor ----------------------------------------------------7 Automatic Resonant Frequency Search ------------------------------------------9 Chapter Ⅲ...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix A: Dimensions ------------------------------------------------------ Appendix B: Electrical Ports Description ---------------------------------- Appendix C: Electrical Specification --------------------------------------- Appendix D: Troubleshooting Suggestions and Error Explanation ---- Appendix E: Warning and Error Description and Troubleshooting Suggestions------------------------------------------------------...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Chapter I Features 1.1 Main Features OLED Display: Provide Chinese , English , G erman three languages and friendly operating Interface. Automatic Resonant Frequency Search: It provides sensor or sensorless to search out the resonant frequency of the load.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Soft Starting: In order to avoid sudden shock to the vibratory feeder, the controller can gently increase output voltage/feed speed from 0 to preset value when startup. Parameters Preset: 4 suits of preset parameters could be selected.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Chapter Ⅱ Installation Guide 2.1 External Parts Description 2.1.1 Exterior Description 128*64 R u n OLED Screen 1 5 0 1 5 0 U s r V 5 0 0 5 0 0...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 2.1.2 Terminal Description Control Signal wiring Socket Ethernet Socket Vibration Sensor Socket (Selective purchasing) Output Power Socket Input Power Socket Earth Out + Out - Earth Riding clamp Vibration Sensor (Optional) H 1 H 2 A 4 A 5 A 3...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 2.2 Installation Description Step One: Open the packing box and check the controller and all accessories. Step Two: Connect the wiring terminals of the Output Power Cable to the vibrator's electromagnetic coil.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Step Four: Connect the Connector of Input Power Cable to the Input Power Socket of the controller and fix the Input Power Cable on the cabinet of the controller by Riding clamp.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 2.3 Installation of Vibration Sensor 2.3.1 Connection Method of Vibration Sensor Turn off the controller, and connect the connector of the vibration sensor ● to the vibration sensor socket of the controller.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 2.3.2 Installation of Vibration Sensor to the Vibrator Fix Vibration Sensor to the smooth surface of vibrator and Installation direction arbitrary, and installation methods of Vibration Sensor are shown as below: Method 1: As shown in Fig. 1 ●...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 2.4 Automatic Resonant Frequency Search 2.4.1 Sensorless Automation Resonant Frequency Search The controller has Automation Resonant Frequency Search Function with sensorless and user only need to adjust "Usr_Voltag" parameter for vibrator working at best condition.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Chapter Ⅲ HMI Description 3.1 Standby Interface Standby Interface is shown below: OvrCurrt 150 150 UsrV 0002 0000 PCUP 200 200 UsrS The controller will enter standby interface, when the controller isn't operated over 2 minutes.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series The parameters can be displayed in the standby interface is shown below. Item Description UsrV Output Voltage UsrF Output Frequency UsrS Feeding Speed Cout Current Count Value PCUp Port C Up Delay...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 3.1.1 Parameter adjusting method of standby interface When the user need to adjust the parameter value, short press the encoding switch and the setting value of the second display row will be reversed display as white background, then turn the encoding switch to adjust the setting value.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 3.2 Password Input Interface When either "Passsword 1" or "Passsword 2" is not zero, the operation permission for parameter adjusting is locked. Long press the encoding switch at the standby interface and the OLED will display the Password Input Interface to remind user to enter password.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 3.3 Function Group Interface Function Group Interface is used for adjusting all parameters of the controller. There are 9 Function Group whose parameters can be adjusted and 1 Function Group whose parameters only can be read.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 3.Press the Encoding Switch and hold more than 2.5s till the parameter display row reversed display then loosen it. Func Group Usr_Speed 150 V Usr_Voltag Turn the Encoding Switch to select the parameter.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 3.4 Display Interface of Resonant Frequency Search Process When the Automatic Resonant Frequency Search process is started, the OLED display the Frequency against Acceleration curve, as shown below. The horizontal direction of the curve is frequency which range is from 25Hz to...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Chapter Ⅳ Function Description 4.1 Digital Input Ports C and E ON/OFF Control There are two Digital Input Ports C and E which can automatically recognize the NPN/PNP type of the connected sensor to ON/OFF the controller, and the device connected to the ports can be proximity switch sensor, photoelectric sensor, fiber sensor or PLC etc.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.1.3 Signal Flow Diagram of Port C and Port E Reverse Port C Port C Signal Auto Port C Port C The type of sensor to The logical direction Up Delay Down Delay...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series "PortCUpDly" parameter Port C Up Delay means the period time from the port C receive the start signal is valid to the controller be started. "PortCDnDly" parameter Port C Down Delay means the period time from the port C receive the stop signal is valid to the controller be stopped.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.2 Counting Function 4.2.1 Signal Flow Diagram of Counting Function Port C Count Full Signal Count Count Full Port E Count Deceleration Signal Reset Count Deceleration Count Error Signal Count Error Count Number...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.2.3 Super Anti-jitter Function Super Anti-jitter Function is designed specially for solving the miscount caused by vibraion feeding condition. Through setting the Count Signal Stabilization Time to achieve Super Anti-jitter Function that the count pulse considered valid after Count Signal Stabilization Time, the precision of the Count Signal Stabilization Time is millisecond.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.2.4 Timer Reset the Counter Function When the count number reaches the Count Total, after a delay time adjusted by "Clear Time" in Function Group 1, Counter is reset and restart to count.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.2.6 Related parameters description "CountNumbr" Parameter "CountNumbr" which counter already counted is checked in Function Group 9. "TotalCount" Parameter After the "CountNumbr" reaches "TotalCount" which you expect adjusted in Function Group 1, the Count Full Signal of the counter is valid until the counter reset, the counter could keep on counting until the counter reset.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.3 Main Output Control Signal Main Output Control signal is used to ON/OFF the Main Output of controller, and all parameters of Main Output Control are adjusted in Function Group 2. 4.3.1 Signal Flow Diagram of Main Output Control signal...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.3.2 Signal Description Communication Signal Communication Signal comes from RS485 or Ethernet. When the Stop signal is sent to the controller by RS485 or Ethernet, the controller is stopped. When the Start signal is sent to the controller by RS485 or Ethernet, the controller is started.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.3.3 Related parameters description "MainLogic_ " parameter When the value of "MainLogic_ " is "Port C", it means the signal source of ● input port comes from Signal of Port C. When the signal of Port C requests the controller to enter the running state, the input port signal requests to start the controller.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series "MainDir_" Parameter "Main Direction" means whether the signal of input port need to be reversed. When the value of the "Main Direction" is "Normal ON", it means the signal of input port no need to be reversed.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.4 DC Control Output Port D and Port P There are two 24V DC output ports: Port D and Port P for driving the solenoid, PLC or other external devices. The working principle and parameters adjustment method of Port P and Port D are the same.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.4.2 Use method The wiring method of solenoid Solenoid Valve Output +24V The wiring method of electrical relay Output +24V Electric Relay The wiring method of Port D and Port P are the same.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.4.3 Signal Flow Diagram of Port D and Port P Error and Breakdown Signal Main Control Output Signal Reverse Port C Signal Port E Signal AND Signal OR Signal Port D Direction...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series When the value of "PortDLogic" is "Main", it means the signal source of Port D ● comes from Main control. When the signal of Main control is running state, the port D is requested to turn on.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series "PortDDir_" parameter "PortDDir__ " means whether the signal of port D need to be reversed. When the value of the "PortDDir_" is "Normal ON", it means input signal of Port D no need to be reversed.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.5 Remote Speed Control Output Voltage of the controller can be adjusted by an external potentiometer, 4~20mA, 0~5V, 1~5V, 0~10V DC signal, so the user can adjust it easily by potentiometer, PLC and other external devices.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series The type of Remote control Remote control Output Voltage/Feeding Speed signal signal Output Voltage and Feeding speed are not controlled by Remote Panel Control Signal When the Voltage Mode is Manual, Output Voltage = 0 <2mA...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.6 Main Mode Main Mode: The occasion where controller drive the vibrator independently. Through adjusting the "Voltage mode" and "Frequency Mode" parameter to set the Main Mode of the controller, the combination defined as below:...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.6.2 Fully Automation Mode The controller adjust the output voltage and output frequency automatically according to the data from the vibration sensor for stabling the feeding speed of the vibrator which adjusted by "User_Speed" in Function Group 1.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series "AtoSnsrMax” Limit the max output amplitude by setting "AtoSnsrMax" to avoid damaging vibrator. "AutoPhase” Adjust the waveform phase by setting "AutoPhase" parameter. "AtoSpedMax” The adjustment range of Feeding Speed is from 0 to "AtoSpedMax".
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.6.3 Voltage Semi-automation The controller adjust automatically output voltage according to the data from vibration sensor to make sure the feeding speed, but output frequency is adjusted manually. Setting method of feeding speed Switch the cursor to the "User_Speed"...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.7 Sync Mode Sync Mode: when there are more than one controller controlling several feeders in the feed system, output of the controllers are need to be synchronous and only one controller need work at Main Mode, and others follow the output frequency of the Main Mode controller(Master Controller) in real time.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series The wiring method of Sync Mode between Master and Slaver controllers Connecting the Sync signal wire between Master and Slave controllers to ensure the output frequency of the Master and Slave controllers are synchronized.
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Through adjusting the "VoltagMode" and "FrqncyMode" parameters in the Function Group 3 to set the Slave Mode of the controller, the combination defined as below: Vibration sensor Sync Mode Voltage Mode Frequency Mode...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series The situation that both master and slave controller have connect the vibration sensors Master Slave Controller Controller Vibration Sensor 运行 运行 运行 运行 电压 自动 电压 自动 电压 自动 电压 自动 频率...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.7.2 Auto-Voltage and Manual-phase Mode The controller adjust the output voltage automatically according to the feedback data from the vibration sensor for stabling the Feeding speed of the vibrator that you set, and output frequency of slave controller is the same to master controller, and the phase difference of output waveform of slave controller to master controller is fixed.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.8 Preset Parameters Function The controller can save and restore all the parameters of controller to "Work", "UsrD1 ", "UsrD2" and "UsrD3". 4.8.1 Restoration of Preset Parameters Restore the parameters from "UsrD1", "UsrD2" or "UsrD3", which adjusted by the value of "ReadALLFrm"...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.9 Default Setting Restoration Under the Standby Interface, Long press the Encoding Switch to enter ● the Parameters Group Interface. Adjust the value of the "RestorALL" in Function Group 8 to "Work".
The controller in the same network should use the same baud rate. 4.10.4 RS485 Communication Protocol "CUH Modbus Communication Protocol " and "Address Table of Coil and Register of SDVC35 series for Modbus protocol" can be download from our official website: en.cuhnj.com 2020-04...
4.10.5 Firmware Update Firmware Update to the controller is supported through RS485 communication interface. The application software running on computer for Updating Firmware and firmware file as below: 1. UpdateFirmwareUi.exe 2. Firmware file: SDVC35K4.10_enc.script (Current Version) The application software and newest Firmware file can be downloaded on our official website: en.cuhnj.com The converter required and connected between computer and controller for updating firmware:...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.11 Ethernet Communication The controller supports EtherCat and Profinet, and all the parameters of controller can be adjusted and monitored remotely. The EtherCat and Profinet protocol support periodic and aperiodic communication mode.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series 4.13 Working State Monitor User can check the working state of the controller by parameters in Function Group 9. Internal 5V and 24V Power in real time Monitor: The voltage of 5V and 24V power are displayed by parameters "5V_Power_"and "24V_Power_".
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Chapter Ⅴ Security Function Short-circuit Protection When output of the controller is short-circuit, the controller will stop its output and "ShortCircuit" displayed on the OLED until restart the controller or short press the ON/OFF Button on the panel of the controller.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix C: Electrical Specification Range Item Unit Description Typical Input Voltage AC RMS Adjustable Output Lower than 150% of —— Voltage Range Input Voltage Voltage Adjustment Accuracy Voltage Regulation —— ΔVout/ΔVin Accuracy...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Absolute Parameters: Above the standard will damage the controller, obey it strictly. Reached Standard Level of Item GB Standard IEC Standard Requiremen Note Product Contact 4 kV ±8 kV Discharge Electrostatic GB/T Discharge 17626.2-2006...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix D: Troubleshooting Suggestions and Error Explanation Fault Phenomenon Troubleshooting Suggestions Make sure the power outlet is live No display after power Make sure the Input power Cable is reliably connected to the power outlet...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix E: Warning and Error Description and Troubleshooting Suggestions Fault Display Fault Type Troubleshooting Suggestions Internal 24V Power Internal 24V Power of the controller failure, please contact us 24VErr Error for repair...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix F: Run State and Network Card Type Description Operation States of the controller are shown as below: State of the controller State Type Description display The controller is Run Output of the controller is valid Short press the “ON/OFF”...
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix G: Wiring Method of Switch Sensors and PLC to the Digital Input Ports Connection Method of NPN sensor Gray or Black Input +24V Output Blue- Black Gray Brown+ Blue- White Brown+...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Connection Method of optical fiber beam sensor Optic Fiber Sensor White or Black Blue Black White Input +24V Output Brown Connection Method of Photoelectric reflective sensor Input +24V Output 2020-04 SDVC35SMSEN_1.01...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series Connection Method of NPN output of the PLC to Port C Input Connection Method of PNP output of the PLC to Port C Input +24V Output Relay Output, NPN output and PNP output of the PLC, any of them can turn on/off the controller.
Smart Autotune Controller for Vibratory Feeder SDVC35 Series Appendix H: Parameters Table The Function of each Parameters Group The name of Description Parameters Group The items could be selected to Function Group 0 display on Standby Interface Function Group 1...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 0 shown as below: Item Default Unit/Enum Description The corresponding LCD row display blank in None standby interface UsrV Output Voltage UsrF Output Frequency UsrS Feeding Speed...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 1 shown as below: Item Default Unit/Enum User_Speed 3200 Usr_Voltag Usr_Frqncy 25.0 50.0 400.0 TotalCount 9999 Clear Time 999.9 Idle AutoSerch_ —— Idle —— Start PassWord2_ 9999...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 2 shown as below: Item Default Unit/Enum SoftStart_ SoftStop__ MainUpDely 9999 0.1s MainDwnDly 9999 0.1s PortC PortE MainLogic_ —— —— Count Const MainDir___ —— Const —— Revrs MainCtrl__ ——...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 3 shown as below: Item Default Unit/Enum AtoFCenter 25.0 100.0 400.0 AtoFRange_ 30.0 180.0 Manul VoltagMode —— Auto —— Auto Manul Auto FrqncyMode —— Auto —— SlavC...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 4 shown as below: Item Default Unit/Enum PortCUpDly 0.002 9.999 PortCDnDly 0.002 9.999 Const PortCDir__ —— Const —— Revrs PortCType_ —— Auto —— Auto 2020-04 SDVC35SMSEN_1.01...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 5 shown as below: Item Default Unit/Enum PortEUpDly 0.002 9.999 PortEDnDly 0.002 9.999 Const PortEDir__ —— Const —— Revrs PortEType__ —— Auto —— Auto 2020-04 SDVC35SMSEN_1.01...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 6 shown as below: Item Default Unit/Enum PortDUpDly 999.9 PortDDnDly 999.9 Const PortDDir__ —— Const —— Revrs Error Main PortC PortE PortDLogic —— Error —— Near PortDCtrl_ ——...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 7 shown as below: Item Default Unit/Enum PortPUpDly 999.9 0.1s PortPDnDly 999.9 0.1s Const PortPDir__ —— Const —— Revrs Error Main PortC PortE PortPLogic —— Error ——...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 8 shown as below: Item Default Unit/Enum Slave_ID 0.3 Kbps 1.2 Kbps 2.4 Kbps Baud_Rate 0.3K 115.2 K 115.2 K 9.6 Kbps 19.2 Kbps 57.6 Kbps 115.2 Kbps...
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Smart Autotune Controller for Vibratory Feeder SDVC35 Series All parameters of Function Group 9 shown as below: Item Unit Description BusVoltage 380.0 Bus Voltage(Average Value) Speed_Now_ 4000 Real test VoltagOut_ 260.0 Average value of rectification Automatic calculation of output AtoVltgOut 260.0...
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