Related Manuals for Ketterer KetLift4Box
Summary of Contents for Ketterer KetLift4Box
- Page 1 Original operating instructions Electric lifter - KetLift4Box Item no. 4001.00-xxxx 01/2025 Document no. 4001.71-00EN Rev. A...
- Page 2 All rights reserved, in particular the right of reproduction, distribution and translation. No part of this manual may be reproduced in any form or saved, processed, duplicated or distributed using electronic systems without the written consent of B. Ketterer Söhne GmbH & Co. KG. Subject to technical and editorial changes.
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Page 3: Table Of Contents
Installation and electrical connection Setting up the KetLift4Box 5.1.1 Bolting the base plate Electrical installation Initial Start-up Operation Danger zone of the KetLift4Box Loading the KetLift4Box Hand switch Operation in manual mode Operation in automatic mode Maintenance Disposal Service / Repair... -
Page 4: Introduction
Ket-Lift4Box. It contains important safety instructions that must be observed. The operating instructions must be made available to all persons who work on and with the KetLift4Box. The operating instructions must always be complete and in a clearly readable condition. -
Page 5: Warnings And Symbols Used
1.4 Conformity and directives The KetLift4Box complies with the following EC directives: - 2006/42/EC (MRL) - 2011/65/EU (RoHS) - 2014/30/EU (EMV)* 1.5 Warnings and symbols used In these assembly instructions, the following danger levels are used, which include the possible dangerous situations and important safety instructions: Dangerous situation resulting in death. -
Page 6: Safety
▪ Make sure that only authorized and qualified persons handle the KetLift4Box! ▪ Avoid unsafe and dangerous work with and on the KetLift4Box. ▪ Report all safety issues when handling the KetLift4Box to a supervisor immediately. -
Page 7: General Safety Instructions
WARNING! Danger from a falling load in case of incorrect attachment. • Observe all instructions for securely loading the KetLift4Box. WARNING! Danger from uncontrolled movements due to dirty automatic sensors. • Keep the automatic sensors clean. - Page 8 ▪ The safety zone can only be entered in manual mode. Avoid ingress of liquids ▪ When cleaning the location of the KetLift4Box, prevent liquids from getting into the casing. ▪ The guide and spindle drive system as well as the hand-held control unit can be damaged by liquids entering them.
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Page 9: Use
2.4 Use 2.4.1 Intended use The electrically powered box lifting device KetLift4Box is designed to lift loads of up to 200 kg to an ergonomic working height using its integrated motorized spindle drive system. The dimensions of the load, preferably in the form of boxes, crates or similar containers, must be suitable for the load handling device. -
Page 10: Product Information
Product information 3.1 Description of the KetLift4Box The KetLift4Box consists of a powerful electric spindle drive system that can lift loads weighing up to 200 kg to an ergonomic and safe working height. Standard scope of delivery: ▪ 1 lifting column with:... -
Page 11: Transport / Unpacking / Storage
▪ Never lift the KetLift4Box by the lifting forks. ▪ Remove or secure all moving parts before moving the KetLift4Box. ▪ To move the KetLift4Box, hold it by the two handles. Note: Tilting the KetLift4Box during moving produces a force of approx. 20 kg. -
Page 12: Installation And Electrical Connection
• Use suitable personal protective equipment such as protective gloves and safety shoes during assembly. WARNING! Preparatory activities: ▪ Inspect the KetLift4Box for damage to the exterior of the mechanical and electrical components. ▪ Remove all packaging components. ▪ Select a firm, stable and level surface for the KetLift4Box. -
Page 13: Electrical Installation
5.2 Electrical installation ▪ Only carry out the electrical connection when the device is not loaded. ▪ Before connection, check that the mains voltage complies with the manufacturer's specifications. ▪ Make sure that fuses and a residual current circuit breaker (RCD) with a rated residual current of 30 mA protect the power supply. -
Page 14: Initial Start-Up
Initial Start-up Observe the general safety instructions (2.3)! Danger due to incorrect assembly or function. • Do not stay in the danger zone of the KetLift4Box. • Carry out an unloaded cycle for initial start-up. WARNING! Initial start-up activities: ▪ Before initial start-up, make sure that all mechanical and electrical installation work has been carried out correctly. -
Page 15: Operation
The KetLift4Box is moved up or down via the sensors in automatic mode, loaded or unloaded. Holding mode ▪ The KetLift4Box is switched on and ready for operation, but only holds the load in one position and does not move. 7.1 Danger zone of the KetLift4Box ▪... -
Page 16: Loading The Ketlift4Box
▪ Do not exceed the maximum permissible load of the KetLift4Box. 7.3 Hand switch ▪ You can attach the hand switch to the housing of the KetLift4Box using the integrated magnetic holder. Make sure that the cable is not damaged. -
Page 17: Operation In Automatic Mode
▪ Activate mode by pressing the "ON" + "AUTO" buttons simultaneously. ▪ The KetLift4Box moves down to a height of 120 mm to the safety zone. The movement can be stopped with the Up "↑", Down "↓" or "MANUAL" button. -
Page 18: Maintenance
DANGER! Danger of unexpected start-up due to unauthorized restart during maintenance. • Secure the KetLift4Box against unauthorized restarting. WARNING! Notes on maintenance: ▪ Qualified and trained persons may only carry out maintenance work. -
Page 19: Disposal
Do not dispose any components of the KetLift4Box with household waste. 10 Service / Repair In case of service, repair or spare part orders, please contact the manufacturer: B. -
Page 20: Troubleshooting
Motor runs too slowly or Power supply damaged Have power supply checked not with full power For all other malfunctions, please contact the manufacturer: B. Ketterer Söhne GmbH & Co. KG Bahnhofstraße 20 78120 Furtwangen Phone: +49(0)77 23 / 6569 – 10 E-Mail: info@ketterer.de... -
Page 21: Annex
12 Annex ▪ Drilling pattern of the base plate Use this drawing of the base plate to check your marked drilling pattern (drawing not true to scale). P a g e 4001.71-00EN Rev. A...
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