Gree ALL-MATCH R32 Series Service Manual
Gree ALL-MATCH R32 Series Service Manual

Gree ALL-MATCH R32 Series Service Manual

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ALL-MATCH INVERTER SERIES_R32
Service Manual
CON09HP230V1R32AH
CON12HP230V1R32AH
CON18HP230V1R32AH
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI

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  • Page 1 Change for life ALL-MATCH INVERTER SERIES_R32 Service Manual CON09HP230V1R32AH CON12HP230V1R32AH CON18HP230V1R32AH GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI...
  • Page 2: Table Of Contents

    6. Function and Control ............8 6.1 Remote Controller Introduction ................8 6.2 Brief Description of Modes and Functions ............13 6.3 GREE+ App Operation Manual ................15 6.4 Ewpe Smart App Operation Manual ..............16 Part II : Installation and Maintenance ......17 7.
  • Page 3 Service Manual 10. Exploded View and Parts List ........38 10.1 Indoor Unit ......................38 11. Removal Procedure ............40 11.1 Removal Procedure of Indoor Unit ..............40 Appendix: ................... 44 Appendix 1: Reference Sheet of Celsius and Fahrenheit ........44 Appendix 2: Pipe Expanding Method ..............45 Appendix 3: List of Resistance for Temperature Sensor ........46 Symbol Explanation...
  • Page 4: Part I : Technical Information

    1. Summary Service Manual Indoor Unit: CON09HP230V1R32AH CON12HP230V1R32AH CON18HP230V1R32AH Remote Controller: YBE1FB5F On/Off Wifi Health UD-swing Timer on LR-swing Clock Timer off Light Model list: Indoor product Remote Indoor model code Controller CON09HP230V1R32AH CV010N03600 CON12HP230V1R32AH CV010N03500 YBE1FB5F CON18HP230V1R32AH CV010N03400 Technical Information...
  • Page 5: Specifications

    2. Specifications Service Manual 2.1 Specification Sheet Model CON09HP230V1R32AH CON12HP230V1R32AH Product Code CV010N03600 CV010N03500 Rated Voltage 208/230 208/230 Power Supply Rated Frequency Phases Power Supply Mode Outdoor Outdoor Cooling Capacity Btu/h 9100 12000 Heating Capacity Btu/h 10500 12000 Air Flow Volume 650/560/530/480/430/370/320 750/650/600/550/500/450/350 Dehumidifying Volume...
  • Page 6 Service Manual CON18HP230V1R32AH Model Product Code CV010N03400 Rated Voltage 208/230 Power Supply Rated Frequency Phases Cooling Capacity Btu/h 18000 Heating Capacity Btu/h 18000 Air Flow Volume 840/800/720/650/580/530/410 Dehumidifying Volume Pint/h Fan Type Centrifugal Fan Diameter-height Φ370X80 Open the lower air louver for cooling: 810/770/720/650/580/530/410 Cooling Speed r/min Close the lower air louver for cooling: 780/750/690/620/550/500/380...
  • Page 7: Outline Dimension Diagram

    3. Outline Dimension Diagram Service Manual 3.1 Indoor Unit 27 9/16 8 15/32 8 5/64 15 43/64 55/64 Unit:inch Technical Information...
  • Page 8: Refrigerant System Diagram

    4. Refrigerant System Diagram Service Manual outdoor indoor filter A heat exchanger filter outdoor heat exchanger 4-way valve B heat exchanger filter high pressure switch Note: Not available for 14K/18K model discharge silencer C heat exchanger discharge temperature sensor filter D heat exchanger gas -liquid separator filter...
  • Page 9: Electrical Part

    5. Electrical Part Service Manual 5.1 Wiring Diagram ● Instruction Symbol Symbol Color Symbol Symbol Color Symbol Name Yellow Brown COMP Compressor Blue Grounding wire YEGN Yellow/Green Black Note: Jumper cap is used to determine fan speed and the swing angle of horizontal louver for this model. ●...
  • Page 10: Pcb Printed Diagram

    Service Manual 5.2 PCB Printed Diagram ● Indoor Unit Name Name Interface of tube temperature sensor 10 Fuse Terminal for health function Interface of ambient temperature sensor (only for the mode with this function) Up swing interface 12 Terminal of neutral wire 13 Communication interface between indoor unit Down swing interface and outdoor unit...
  • Page 11: Function And Control

    6. Function and Control Service Manual 6.1 Remote Controller Introduction Introduction for icons on display screen Introduction for buttons on remote controller NOTE: ● This is a general use remote controller. It could be used for the air conditioner with multifunction. For the functions which the model doesn't have, if press the corresponding button on the remote controller, the unit will keep the original running status.
  • Page 12 Service Manual from AUTO, , then back to Auto. ● When selecting " ", air conditioner is blowing fan automatically. Horizontal louver will automatically swing up & down at maximum angle. ● When selecting " " , a ir conditioner is blowing fan at fixed position.
  • Page 13 Service Manual this button, " " icon disappears and the word "ON" on remote Press "Mode" and "Timer" buttons simultaneously again to exit hold controller blinks. Press " + " or " - " button to adjust TIMER ON Mode and Clock buttons simultaneously to into the energy-saving function.
  • Page 14 Service Manual night mode. By holding " On/Off " and " " buttons simultaneously , you can NOTE: see indoor ambient temperature or indoor ambient humidity on ● When you feel that the cooling and heating effect is poor, please indoor unit’s display.
  • Page 15 Service Manual confirmation; position of "+" polar and "-" polar are correct. (3) At this time, 1hour will be automatically increased at the timer 3. Reinstall the cover of battery box. position on the remote control, (that are "2HOUR" or "3HOUR" or NOTICE: "8HOUR"), the place of setting temperature "88"...
  • Page 16: Brief Description Of Modes And Functions

    Service Manual 6.2 Brief Description of Modes and Functions 1. Cooling mode (5) Protection function (1) Under this mode, the fan and the up swing will operate at Protection function is the same as that in cooling or heating mode. setting status.
  • Page 17 Service Manual remote controller under OFF status, the unit will turn to “defrosting mode 2” after the unit is turn on by remote controller. After indoor unit receives remote control signal, it will send “defrosting mode 2” to outdoor unit. Under OFF status, press MODE and AUXILIARY button simultaneously on remote controller to switch “defrosting mode 1”...
  • Page 18: Gree+ App Operation Manual

    GREE+ App Download Linkage Scan the QR code or search "GREE+" in the application market to download and install it. When "GREE+" App is installed, register the account and add the device to achieve long-distance control and LAN control of Gree smart home appliances.
  • Page 19: Ewpe Smart App Operation Manual

    Service Manual 6.4 Ewpe Smart App Operation Manual Control Flow Chart Internet Cloud intelligent Home Wi-Fi Cellular/ home Other Wi-FI appliances Home wireless router Home Wi-Fi Operating Systems Requirement for User's smart phone: iOS system Android system Support iOS7.0 and Support Android 4.4 and above version above version...
  • Page 20: Notes For Installation And Maintenance

    7. Notes for Installation and Maintenance Service Manual Safety Precautions: Important! be installed in the circuit. The air switch should be all-pole parting and the contact parting distance should be more Please read the safety precautions carefully before installa- than 3mm. 12.
  • Page 21: Safety Precautions For Installing And Relocating The Unit

    Service Manual Safety Precautions for Installing and Relocating the Unit: To ensure safety, please be mindful of the following precautions. WARNINGS 1. When installing or relocating the unit, be sure to keep the If compressor starts running when stop valve is open and refrigerant circuit free from air or substances other than the connection pipe is not yet connected, air will be sucked in and specified refrigerant.
  • Page 22 Service Manual International Mechanical Code,or CSA B52.All field joints shall be accessible for inspection prior to being covered or R32 refrigerant warning enclosed. ● To realize the function of the air conditioner unit, a special Safety Operation of Flammable Refrigerant refrigerant circulates in the system.
  • Page 23 Service Manual refrigerant and preferably expel it externally into Charge Installation height(m) the atmosphere. amount (kg) 0~2.2 Minimum room area (m Checks to the refrigerating equipment <1.836 Where electrical components are being changed,they shall be 1.836~2.7 fit for the purpose and to the correct specification. At all times the manufacturer's maintenance and service guidelines shall be followed.
  • Page 24 Service Manual Detection of flammable refrigerants purging shall be achieved by breaking the vacuum in the system with oxygen-free nitrogen and continuing to fill until the working Under no circumstances shall potential sources of ignition be pressure is achieved,then venting to atmosphere,and finally pulling used in the searching for or detection of refrigerant leaks.
  • Page 25 Service Manual f) Make sure that cylinder is situated on the scales before recovery -bubble method, takes place -fluorescent method agents g) Start the recovery machine and operate in accordance with If a leak is suspected,all naked flames shall be removed/ instructions extinguished.
  • Page 26 Service Manual charging the system with refrigerant. REFRIGERANTS,ensure that there are labels on the equipment •Label the system when charging is complete(if not already). stating the equipment contains FLAMMABLE REFRIGERANT. •Extreme care shall be taken not to overfill the REFRIGERATING SYSTEM.
  • Page 27: Main Tools For Installation And Maintenance

    Service Manual Main Tools for Installation and Maintenance Level meter Measuring tape Screw driver Impact drill Electroprobe Universal meter Drill head Electric drill Inner hexagon Electronic Torque wrench Open-end wrench spanner leakage detector Pressure meter Pipe pliers Pipe pliers Vacuum pump Pipe bender Soldering appliance Pipe cutter...
  • Page 28: Installation

    8. Installation Service Manual 8.1 Requirements for Electric Connection There are 2 styles of installation 1. Safety Precaution (1) Must follow the electric safety regulations when installing the ● ● Wall Type Floor type unit. Each type is similar to the other as follows: (2) If the supply cord is damaged, it must be replaced by the The indoor unit should be sited in a place where: manufacturer or its service agent or a similarly qualified person in...
  • Page 29 Service Manual 2. Indoor Unit Installation Drawings vibration may occur depending on how the unit is installed and the The indoor unit may be mounted in any of the three styles shown environment in which it is used.) here. ●See the installation manual for the outdoor unit for the maximum Console unit shall be installed on the ground or the position where pipe length.
  • Page 30 Service Manual 2)Upper casing Must be no trap 3)Side casings Do not touch water 3)Side casings 50 or more Drain hose Vinyl chloride Remove 7 screws Remove the pillar Reducer drain pipe ■For Side Piping ●Remove the pillars. (1) Remove the 7screws. Must be no trap (2) Remove the upper casing (2 tabs).
  • Page 31 Service Manual The pipe end must Casing Flare’s inner Flaring be evenly flared in surface must Set exactly at the position shown below a perfect circle be scratch-free Conventional flare tool Flare tool for R32 Clutch-type Wing-nut type Clutch-type (Rigid-type) (lmperial-type) Cut exactly Make sure that the...
  • Page 32 Service Manual (2) Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below. Gas side Liquid side Drain pan Seal Drain hose 09/12K Drain pan Seal O.D. 3/8 inch O.D. 1/2 inch O.D. 1/4 inch Thickness 0.8mm 12.
  • Page 33: Maintenance

    9. Maintenance Service Manual 9.1 Precautions before Performing Inspection or Repair Be cautious during installation and maintenance. Do operation following the regulations to avoid electric shock and casualty or even death due to drop from high altitude. * Static maintenance is the maintenance during de-energization of the air conditioner. For static maintenance, make sure that the unit is de-energized and the plug is disconnected.
  • Page 34: How To Check Simply The Main Part

    Service Manual 9.4 How to Check Simply The Main Part (1) Troubleshooting for malfunction of temperature sensor main check point: ●Whether the temperature sensor is broken or damaged; ●Whether the temperature sensor terminal is loosened or not connected; ●Whether the mainboard is damged; Check flow chart: Start the troubleshooting for temperature sensor...
  • Page 35 Service Manual (2) Troubleshooting for communiction malfunction Main check point: ●Check whether the connection wire for indoor and outdoor units and the wires inside the indoor unit is connected well; ●Check whether the mainboards of indoor unit or outdoor unit are damaged; Check flow chart: Communication malfunction for some indoor unit...
  • Page 36 Service Manual All indoor units alarms communication malfunction Disconnect the power, and check connection wire for indoor and outdoor units and wires inside electric box are connected correctly Connect wire Wires are connectly according connected correctly? Is malfunction eliminated? to wiring diagram Disconnect the power, and check whether theconnection wires between mainboard of outdoorunit and filter palte are connected...
  • Page 37 Service Manual (3) Troubleshooting for C5 malfunction Display displays C5 Check whether the Insert the jumper mainbaord ofcontroller is inserted with thejumper cap? Is malfunction eliminated? Check Re-insert the jumper whether the jumper cap is poorly connected? Is malfunction eliminated? Replace the jumper Is malfunction eliminated?
  • Page 38 Service Manual (4)Troubleshooting for H6 malfunction Start the troubleshooting for H6 malfunction Check whether the terminal of DC motor is connected tightly Insert the motor terminal tightly Is mafunction eliminated? Pull blade with hand to see whether it can rotate smoothly Re-assemble blade and motor correctly...
  • Page 39: Troubleshooting For Normal Malfunction

    Service Manual 9.5 Troubleshooting for Normal Malfunction 1. Air Conditioner can't be Started Up Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting Confirm whether it's due to power failure. If yes, No power supply, or poor connection After energization, operation indicator isn't bright wait for power recovery.
  • Page 40 Service Manual 4. ODU Fan Motor can't Operate Possible causes Discriminating method (air conditioner status) Troubleshooting Wrong wire connection, or poor Check the wiring status according to circuit Connect wires according to wiring diagram to make connection diagram sure all wiring terminals are connected firmly Measure the capacity of fan capacitor with an Capacity of the ODU fan motor is universal meter and find that the capacity is out of...
  • Page 41: Exploded View And Parts List

    10. Exploded View and Parts List Service Manual 10.1 Indoor Unit On/Off Wifi Health UD-swing Timer on LR-swing Clock Timer off Light The component picture is only for reference; please refer to the actual product. Installation and Maintenance...
  • Page 42 Service Manual Description Description Front Panel Assy Electric Box Assy Filter Sub-Assy Air Louver (upper) Front Case Assy Swing lever Evaporator Assy Shaft of guide louver Rear Case assy Water Tray Assy Centrifugal fan Air Louver (lower) Fan Motor Axis (lower step motor) Stepping Motor Stepping Motor Crank...
  • Page 43: Removal Procedure

    11. Removal Procedure Service Manual Caution: discharge the refrigerant 11.1 Removal Procedure of Indoor Unit completely before removal. Step Procedure 1. Remove panel Pull sliding clasps at both sides of panel, panel pull out the panel outwards and then sliding clasps move the panel upwards to remove it.
  • Page 44 Service Manual Step Procedure 4.Remove swing parts swing parts screw Remove 2 screws fixing the swing parts, and then pull the swing parts outwards to remove it. 5. Remove water tray Remove 2 screws fixing water tray, and then pull the water tray outwards to remove it.
  • Page 45 Service Manual Step Procedure 7. Remove fixer of piping clasps Pry out the clasps connecting fixer of piping and bottom case, and then pull the fixer of piping outwards to remove it. fixer of piping 8. Remove evaporator clasps evaporator Pry out the clasps connecting evaporator and bottom case, and then pull the evaporator outwards to remove it.
  • Page 46 Service Manual Step Procedure 10. Remove centrifugal blade centrifugal blade Remove one nut fixing the centrifugal blade, and then pull the centrifugal blade outwards to remove it. 11. Remove fixing bracket of motor fixing bracket of motor nuts Remove 3 nuts on fixing bracket of motor, and then pull the fixing bracket of motor outwards to remove it.
  • Page 47: Appendix

    Appendix: Service Manual Appendix 1: Reference Sheet of Celsius and Fahrenheit Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32 Set temperature Fahrenheit display Fahrenheit Celsius Fahrenheit display Fahrenheit Celsius Fahrenheit display Fahrenheit Celsius temperature(℉) temperature(℉) temperature(℉) (℉) (℃) (℉) (℃)...
  • Page 48: Appendix 2: Pipe Expanding Method

    Service Manual Appendix 2: Pipe Expanding Method Pipe Note: Improper pipe expanding is the main cause of refrigerant leakage.Please expand Pipe cutter the pipe according to the following steps: A:Cut the pip Leaning Uneven Burr ● Confirm the pipe length according to the distance of indoor unit and outdoor unit. ●...
  • Page 49: Appendix 3: List Of Resistance For Temperature Sensor

    Service Manual Appendix 3: List of Resistance for Temperature Sensor Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units (15K) Temp( Resistance(kΩ) Temp( Resistance(kΩ) Temp( Resistance(kΩ) Temp( Resistance(kΩ) 138.10 49.02 18.75 7.97 128.60 44.31 17.14 7.35 115.00 40.09 15.68 6.79 102.90...
  • Page 50 JF00305637 GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI Add: West Jinji Rd, Qianshan, Zhuhai, Guangdong, China, 519070 Tel: (+86-756) 8522219 Fax: (+86-756) 8669426 E-mail: global@cn.gree.com www.gree.com For product improvement, specifications and appearance in this manual are subject to change without prior notice.

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